Parts Manual. Transfer Switch. OTPCC (Spec A) 300/400/600 Amps. English Original Instructions (Issue 4)

Transcription

1 Parts Manual Transfer Switch 00/00/600 Amps OTPCC (Spec A) English Original Instructions (Issue )

2 This catalog covers models produced under the Cummins /Onan and Cummins Power Generation brand names. To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-

3 Introduction This catalog applies to the OTPC 00/00/600 Amp Transfer Switch. Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group. Parts illustrations are typical. Using the model and spec number from the switch box nameplate, select the parts that apply to your Transfer Switch. Unless otherwise noted in the parts description, parts are interchangeable between models. Feature Options Code Description Code Description A028 -Pole Switch L202 Auxiliary Relay Emergency Position 2 VDC A029 -Pole Switch L20 Auxiliary Relay Normal Position 2 VDC A05 Utility to Generator Set Applications L20 Auxiliary Relay Generator Start 2 VDC A06 Utility to Utility Applications M00 Terminal Block 0 Points A0 Generator Set to Generator Set Applications M00 Load Shed From Emergency A0 One Phase 2 or wire M0 Security Front Panel A02 Three Phase or wire M08 Display Digital A0 Frequency 60 Hz M020 Communications Lonworks A05 Frequency 50 Hz M022 Monitoring Load A06 Listing UL M02 Module Relay Signal A06 Listing UL/NFPA 20 N002 Terminal Block Battery Charger Alarms B00 Cabinet Type N009 Bus Stubs Connection B002 Cabinet Type R N0 Harness Extension B00 Cabinet Type R020 Voltage 20 B00 Construction Open R02 Voltage 208 B00 Cabinet Type 2 R022 Voltage 220 C02 Control Level R02 Voltage 20 C02 Control Level 2 R02 Voltage 80 D009 Meters Bar Graph Display R025 Voltage 6 K00 Battery Charger 2 Amp, 2/2V R026 Voltage 80 K002 Battery Charger 0 Amp, 2V R02 Voltage 600 K00 Battery Charger 0 Amp, 2V R05 Voltage 0 L0 Auxiliary Relay 2 VDC Coil R08 Voltage 90 L02 Auxiliary Relay Emergency Position 2 VDC S052 Current Rating 00 Amps L0 Auxiliary Relay Normal Position 2 VDC S05 Current Rating 00 Amps L0 Auxiliary Relay Generator Start 2 VDC S05 Current Rating 600 Amps L20 Auxiliary Relay 2 VDC Coil

4 2

5 Index A Actuator, Linear Transfer Switch, Alarm, Battery Charger, 26 Ammeter DC 0 Amp, 2 Volt Battery Charger, 29 Ammeter DC 0 Amp, 2 Volt Battery Charger, Ammeter DC 2 Amp, 2/2 Volt Battery Charger, 2 Arm, Interlock Transfer Switch, B Bar, Interlock Transfer Switch, Bar, Neutral, 2 Barrier Transfer Switch, Barrier, Base Transfer Switch, Barrier, Lug Transfer Switch, Base, Mounting Transfer Switch, Block and Contact Assembly Transfer Switch, Block and Cross Bar Assembly Transfer Switch, Block, Hinge Type Cabinet, Block, Terminal, 5 Block, Terminal Battery Charger Alarm, 26 Block, Terminal Network Module, Block, Terminal Transfer Switch, Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, 29 Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, Board, Printed Circuit 2 Amp, 2/2 Volt Battery Charger, 2 Board, Printed Circuit Bar Graph Type Cabinet, Board, Printed Circuit Bar Graph Type R and 2 Cabinet, 9 Board, Printed Circuit Bar Graph Type Cabinet, 2 Board, Printed Circuit Current Transformer Module, Board, Printed Circuit Digital Type Cabinet, Board, Printed Circuit Digital Type R and 2 Cabinet, 9 Board, Printed Circuit Digital Type Cabinet, 2 Board, Printed Circuit Network Module, Board, Printed Circuit Power Module Type Cabinet, Board, Printed Circuit Power Module Type R and 2 Cabinet, 9 Board, Printed Circuit Power Module Type Cabinet, 2 Board, Printed Circuit Relay Module, Bracket, Connector Accessory Control Plate (600 Volt), 2 Bracket, Connector Accessory Control Plate (Less than 600 Volt), 22 Bracket, Door Type Cabinet, 2 Bracket, End Auxiliary Relay, 6 Bracket, End Terminal Battery Charger Alarm, 26 Bracket, End Terminal Network Module, Bracket, Support Transfer Switch, Bracket, Terminal Transfer Switch, Breaker, Circuit Transfer Switch, C Cabinet Type, Cabinet Type 2, 9 Cabinet Type R, 9 Cabinet Type, 2 Capacitor Transfer Switch, Charger, Battery 0 Amp, 2 Volt, 29 Charger, Battery 0 Amp, 2 Volt, Charger, Battery 2 Amp, 2/2 Volt, 2 Chute, Arc Transfer Switch, Cover, Charger 0 Amp, 2 Volt Battery Charger, 29 Cover, Charger 0 Amp, 2 Volt Battery Charger, Cover, Charger 2 Amp, 2/2 Volt Battery Charger, 2 Cover, Labeled Transfer Switch, Cover, Lug Transfer Switch, Cover, Printed Circuit Board Type Cabinet, Cover, Printed Circuit Board Type R and 2 Cabinet, 9 Cover, Printed Circuit Board Type Cabinet, 2 Cover, Relay Plate Accessory Control Plate (600 Volt), 2 Cover, Relay Plate Accessory Control Plate (Less than 600 Volt), 22

6 Index D Door, Cabinet Type, Door, Cabinet Type R and 2, 9 Door, Cabinet Type, 2 F Fuse 0 Amp, 2 Volt Battery Charger, 29 Fuse 0 Amp, 2 Volt Battery Charger, Fuse 2 Amp, 2/2 Volt Battery Charger, 2 H Handle Assembly, Actuator, Handle, Door Type R and 2 Cabinet, 9 Handle, Locking Type Cabinet, Harness, Wiring 0 Amp, 2 Volt Battery Charger, 29 Harness, Wiring 0 Amp, 2 Volt Battery Charger, Harness, Wiring 2 Amp, 2/2 Volt Battery Charger, 2 Harness, Wiring Battery Charger, 25 Harness, Wiring Battery Charger Alarm, 26 Harness, Wiring Control Open Construction, 2 Harness, Wiring Current Transformer Module, Harness, Wiring Load Shed, Harness, Wiring Main Type Cabinet, Harness, Wiring Main Type R and 2 Cabinet, 9 Harness, Wiring Main Type Cabinet, 2 Harness, Wiring Network Module, Holder, Fuse 0 Amp, 2 Volt Battery Charger, 29 Holder, Fuse 0 Amp, 2 Volt Battery Charger, Holder, Fuse 2 Amp, 2/2 Volt Battery Charger, 2 L Latch, Cam Type Cabinet, Latch, Cam Type R and 2 Cabinet, 9 Lead Type Cabinet, Lead Type R and 2 Cabinet, 9 Lead Type Cabinet, 2 Load Shed, Lug, Solderless Transfer Switch, Lug, Solderless Type Cabinet, Lug, Solderless Type R and 2 Cabinet, 9 Lug, Solderless Type Cabinet, 2 M Membrane, Panel Type Cabinet, Membrane, Panel Type R and 2 Cabinet, 9 Membrane, Panel Type Cabinet, 2 Module, Current Transformer, Module, Digital Display Type Cabinet, Module, Digital Display Type R and 2 Cabinet, 9 Module, Digital Display Type Cabinet, 2 Module, Network, P Plate, Accessory Control (600 Volt), 2 Plate, Accessory Control (Less than 600 Volt), 22 Plate, End Terminal Battery Charger Alarm, 26 Plate, End Terminal Network Module, Plate, Mounting Battery Charger Alarm, 26 Plate, Mounting Current Transformer Module, Plate, Mounting Load Shed, Plate, Open Construction, 2 Plate, Relay Accessory Control Plate (600 Volt), 2 Plate, Relay Accessory Control Plate (Less than 600 Volt), 22 R Rail, Terminal Auxiliary Relay, 6 Rail, Terminal Block Battery Charger Alarm, 26 Rail, Terminal Block Network Module, Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, 29 Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, Rectifier, Gate 0 Amp, 2 Volt Battery Charger, 29 Rectifier, Gate 0 Amp, 2 Volt Battery Charger, Relay Accessory Control Plate (600 Volt), 2 Relay Accessory Control Plate (Less than 600 Volt), 22 Relay Load Shed,

7 Index Relay, Auxiliary, 6 Relay, Control Accessory Control Plate (600 Volt), 2 Relay, Control Auxiliary Relay, 6 Resistor, Fixed 2 Amp, 2/2 Volt Battery Charger, 2 Rod, Actuator Transfer Switch, Rod, Roller Type Cabinet, Rod, Roller Type R and 2 Cabinet, 9 Rod End, Actuator Transfer Switch, S Spring, Conical Type Cabinet, 2 Standoff, Insulator Transfer Switch, Strap, Jumper Transfer Switch, Strap, Load Transfer Switch, Strap, Normal and Emergency Transfer Switch, Strip, Marker Transfer Switch, Switch Assembly, Auxiliary, 5 Switch, Selector Security, 8 Switch, Toggle Accessory Control Plate (600 Volt), 2 Switch, Toggle Accessory Control Plate (Less than 600 Volt), 22 T Transfer Switch Assembly, 9 Transformer 0 Amp, 2 Volt Battery Charger, 29 Transformer 0 Amp, 2 Volt Battery Charger, Transformer 2 Amp, 2/2 Volt Battery Charger, 2 Transformer, Current, Transformer, Power Type Cabinet, Transformer, Power Type R and 2 Cabinet, 9 Transformer, Power Type Cabinet, 2 W Wrapper, Charger 2 Amp, 2/2 Volt Battery Charger, 2 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 29 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 5

8 Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG CSA DC Deg. EFC EIT EPROM ET GFI ID IEC IT kw LPG LT M(meter number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Canadian Standard Association Direct Current Degree Electronic Fuel Control External/Internal Tooth Erasable Programmable Read Only Memory External Tooth Ground Fault Interrupter Inside Diameter International Electrotechnical Commission Internal Tooth Kilowatt Liquid Petroleum Gas Left Meter MCM mm MOH NFS NPT OD oz. PCB Ph PMG PT/CT RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Metric Circular Mils Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Printed Circuit Board Phase Permanent Magnet Generator Potential Transformer/ Current Transformer Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With 6

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10 8 Transfer Switch

11 Transfer Switch Transfer Switch Assembly -Pole, Front Connect with Mechanical Lugs 00 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC 00 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC 600 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC -Pole, Front Connect with Mechanical Lugs 00 Amp VAC /600* VAC /20 VAC /6 VAC /80 VAC 00 Amp VAC /600* VAC /20 VAC /6 VAC /80 VAC 600 Amp VAC /600* VAC /20 VAC /6 VAC /80 VAC -Pole, Rear Connect with Bus Stubs 00 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC 00 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC 600 Amp VAC VAC /600* VAC /20 VAC /6 VAC /80 VAC -Pole, Rear Connect with Bus Stubs 00 Amp VAC /600* VAC /20 VAC /6 VAC /80 VAC 00 Amp VAC /600* VAC /20 VAC 06 80/6 VAC /80 VAC 600 Amp VAC /600* VAC /20 VAC 06 80/6 VAC /80 VAC * Switch is actually 208 volts A large transformer in the system reduces the 600 volt system voltage down to 208 volts. Continued... 9

12 0 Transfer Switch

13 Transfer Switch Continued Base, Mounting Cover, Labeled 8 92 Harness, Wiring Screw, Hex Head Slotted W/IT (#0 2 x.50) Pole, Front Connect Pole, Front Connect Rear Connect Barrier 6 Washer, Flat (#0) Pole, Front Connect Pole, Front Connect Rear Connect Washer, Lock W/ET (/8) Pole, Front Connect Pole, Front Connect Screw, Cap Hex Head (/ 20 x.8) Washer, Lock (/) Washer, Flat (/) 06 2 Rod, Actuator 2 Screw, Cap Hex Head (5/6 8 x.00) Pole Pole Rod-End, Actuator Screw, Cap Hex Head (/ 20 x.25) Pole Pole 5 Washer, Spring Conical (5/6) Pole Pole Screw, Round Head Cross Recessed (#6 2 x.5) Block, Terminal Screw, Hex Head (/ 20 x.50) 9 Standoff, Insulator Pole, Front Connect Pole, Front Connect Rear Connect Nut, Hex W/ET (#0 2) Bracket, Terminal Lead (80/6/0/80 VAC) Jumper, Terminal Strip, Marker Barrier, Base Switch Assembly, Auxiliary (See Separate Page For Components) Screw, Flat Head Cross Recessed (#0 2 x.50) 28 Strap, Jumper 9 -Pole 9 -Pole 29 Nut, Hex (/ 20) Pole Pole 0 Washer, Lock (/) Pole, Front Connect Pole, Front Connect 06 0 Bar, Interlock Arm, Interlock Arm, Interlock Screw, Shoulder (#0 2) 5 Block and Cross Bar Assembly Emergency Pole Pole Washer, Flat Handle, Actuator (See Separate Page For Components) 8 Washer, Spring Conical (/) Pole, Front Connect Pole, Front Connect Pole, Rear Connect Pole, Rear Connect 9 Barrier, Lug Pole, Front Connect Pole, Front Connect 0 Actuator, Linear VAC VAC /600 VAC /20 VAC 06 80/6 VAC /80 VAC Breaker, Circuit VAC /208/220/20/600 VAC /6 VAC /80 VAC 2 Capacitor VAC /208/600 VAC /20 VAC /6 VAC /80 VAC Clamp, Cable Continued...

14 2 Transfer Switch

15 Transfer Switch Continued Screw, Cap Hex Head (/ 20 x.00) Screw, Round Head Cross Recessed (/ 20 x 2.5) 6 Strap, Load 90 -Pole, Front Connect 90 -Pole, Front Connect Cover, Lug Pole, Front Connect Pole, Front Connect 8 Screw, Pan Head (/ 20 x.25) Pole, Front Connect Amp Pole, Front Connect Amp 9 Screw, Pan Head (/ 20 x.50) Pole, Front Connect 600 Amp Pole, Front Connect 600 Amp 50 Screw, Pan Head (/ 20 x.62) Pole, Front Connect Pole, Front Connect Washer, Lock (#0) 52 Washer, Conical (/8) Pole, Front Connect Pole, Front Connect Rear Connect 5 Screw, Cap Hex Head (/8 6 x.0) Pole, Front Connect Pole, Front Connect Rear Connect 5 Lug, Solderless /00 Amp Front Connect Amp Front Connect 55 Block and Cross Bar Assembly Normal Pole Pole 56 Washer, Lock W/ET (/8) Pole, Front Connect Pole, Front Connect Block and Contact Assembly -Pole Support (RH) -Pole Support (LH) -Pole Screw, Round Head Crossed Recessed W/IT (#0 2 x.5) -Pole Screw, Set Socket Head (#0 2 x /) -Pole Screw, Round Head Crossed Recessed (#0 2 x.5) -Pole 6 Screw, Cap Hex Head (/ 20 x.5) Pole, Rear Connect Pole, Rear Connect Screw, Cap Hex Head (/8 6 x.5) Rear Connect Nut, Hex (/8 6) Rear Connect Bracket, Support Rear Connect 6 Strap, Normal and Emergency Pole, Rear Connect Pole, Rear Connect Washer, Lock (/8) Rear Connect 69 Chute, Arc Pole, Front Connect Pole, Rear Connect 0 Strap, Load 299 -Pole, Rear Connect 299 -Pole, Rear Connect Nut, Lock (/8 6)

16 Actuator Handle Assembly Handle Assembly, Actuator 06 2 Handle, Switch Left Hand 2 06 Handle, Switch Right Hand Screw, Machine Round Head Cross Recessed (#8 2 x 2-/) Screw, Machine Round Head Cross Recessed (#0 2 x -/) Nut, Self-Locking (#8 2) Nut, Self-Locking (#0 2)

17 Auxiliary Switch Assembly Switch Assembly, Auxiliary Bracket, Switch Auxiliary Barrier, Switch Screw, Cap Hex Head (#6 2 x -/) Nut, Lock (#6 2) Switch, Snap-Action 5

18 Cabinet Type

19 Cabinet Type Door, Cabinet Cabinet Harness, Main Level Control 8 85 All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/80 VAC VAC /80/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /80/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M x 8) Transformer, Power (600 VAC Only) Edge, Protection Washer, Lock W/ET (M5) Screw, Cap Hex Head (M5 x 8) Standoff, Male Snap Cover, Printed Circuit Board Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display Lug, Solderless (/8 ) Edge, Protection Block, Hinge Plug, Hole Handle, Locking (Includes Hardware and 2 Keys) Latch, Cam ( Point) Plug, Hole Rod, Roller Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.50) Nut, Lock (/8 6) 26 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Guide, Rod

20 Cabinet Type R and

21 Cabinet Type R and Door, Cabinet 2 Cabinet Type R Cabinet Type 2 Cabinet Harness, Main Level Control 8 85 All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/0/80 VAC VAC /80/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /80/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M x 8) Transformer, Power (600 VAC Only) Washer, Rubber Nut, Hex W/ET (#!0 2) Standoff, Male Snap Cover, Printed Circuit Board Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display 2 65 Lug, Solderless (/8 ) Plug, Hole Handle, Door (Includes Key) Key, Replacement Latch, Cam ( Point) Rod, Roller Nut, Self-Locking (/ 20) Nut, Lock (/8 6) 22 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Gasket, Door Gasket, Door Guide, Rod 9

22 Cabinet Type

23 Cabinet Type Door, Cabinet Cabinet Harness, Main Level Control 8 85 All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/0/80 VAC VAC /80/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /80/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M x 8) Transformer, Power (600 VAC Only) Washer, Rubber Nut, Hex W/ET (#!0 2) Standoff, Male Snap Cover, Printed Circuit Board Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display 2 65 Lug, Solderless (/8 ) Plug, Hole Nut, Self-Locking (/ 20) Nut, Lock (/8 6) 8 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Gasket, Door Gasket, Door Screw, Round Head (5/6 8 x.5) Washer, Flat (5/6) Bracket, Door Spring, Conical 2

24 Accessory Control Plate (Less than 600 Volt) CP Plate, Relay Bracket, Connector Relay PDT (K, K2, and K) Switch, Toggle Screw, Phillips/Hex Head GND (M x 0) Screw, Pan Head Crossed Recessed (M x 8) Screw, Pan Head Crossed Recessed (M x 2) Cover, Relay Plate 22

25 Accessory Control Plate (600 Volt) R Plate, Relay Bracket, Connector Relay PDT Switch, Toggle Screw, Phillips/Hex Head GND (M x 0) Screw, Pan Head Crossed Recessed (M x 8) Screw, Pan Head Crossed Recessed (M x 2) Cover, Relay Plate Relay, Control Screw, Pan Head Cross Recessed (M x 2) 2

26 Plate and Wiring Harness (Open Construction) B00, N Plate, Open Construction Plug, Hole Harness, Control (Optional) With 2 Pin Connector (Includes Parts Marked *) With 5 Pin Connector (Includes Parts Marked #) 2 * Plug, Connector (2 Pin) (P2) * Cap, Connector (2 Pin) (J2) 6 *# Socket, Contact Wiring Harness Wiring Harness *# Pin, Contact Wiring Harness Wiring Harness # Plug, Connector (5 Pin) (P) # Cap, Connector (5 Pin) (J) * Parts Included in Wiring Harness # Parts Included in Wiring Harness 2

27 Wiring Harness Battery Charger (Generator Set to Generator Set) A Rail, Terminal Plate, Mounting 0 28 Relay, Control (2 VDC) Bracket, End Screw, Phillips/Hex Head GND (M x 0) Mount, Cable Tie Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Harness, Battery Charger (Includes Parts Marked *) * Socket, Contact * Socket, Contact * Pin, Contact * Pin, Contact * Parts Included in 8 8 Wiring Harness 25

28 Battery Charger Alarm N Rail, Terminal Block Plate, Mounting Block, Terminal (Sectional) Bracket, End Terminal Plate, End Terminal Screw, Phillips/Hex Head GND (M x 0) Mount, Cable Tie Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Harness, Alarm (Includes Parts Marked *) * Pin, Contact (J2) * Housing, Connector (0 Pin) (J2) * Parts Included in 8 29 Wiring Harness 26

29 Battery Charger 2 Amp, 2/2 Volt Wrapper, Charger Battery Cover, Charger Battery Ammeter, DC Screw, Machine Locking Head Slotted (#0 2 x 5/6) Holder, Fuse Fuse, Amp Board, Printed Circuit 8 Transformer Volt /20/80 Volt /6 Volt Volt Resistor, Fixed Resistor, Fixed Washer, Centering (/2 ) Screw, Machine Round Head (#0 2 x 6-/2) 8 02 Screw, Machine Round Head (#0 2 x 2-/2) Nut, Hex W/ET (#0 2) Screw, Pan Head W/ET (#6 2 x /8) Harness, Wiring (Includes Parts Marked #) 2 8 *Cap, 6 pin (J6) *Plug, 9 pin (P9) A/R *Pin, Terminal A/R *Socket, Terminal Nut, Hex W/ET (M5) * Parts Included in 8 29 Wiring Harness 2

30 Battery Charger 0 Amp, 2 Volt

31 Battery Charger 0 Amp, 2 Volt Wrapper, Charger Battery Cover, Charger Battery 02 8 Ammeter, DC Holder, Fuse (AC Input) Holder, Fuse (DC Output) 6 Fuse 50 Hertz /0 Volt Volt Volt Volt 60 Hertz Volt Volt Volt Volt Volt Volt 2 02 Fuse (5 Amp) 8 Transformer 50 Hertz Volt /6/0 Volt Volt 60 Hertz /208/20 Volt Volt Volt Volt PCB, Charger Battery Rectifier, Bridge Screw, Machine Locking Head (#0 2 x 5/6) Screw, Pan Head W/ET (#6 2 x /8) Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) Screw, Pan Head W/ET (#8 2 x 5/8) Nut, Hex W/ET (#8 2) *Nut, Insulated (#8) Harness, Battery Charger (Includes Parts Marked #) A/R #Socket, Terminal A/R #Pin, Terminal #Cap, 6 pin #Plug, 5 pin *Rectifier, Gate (SCR) *Screw, Sheet Metal Round Head (#8 x /) Lead (Quantity Used as Required) Nut, Hex W/ET (M5) # Parts Included in Wiring Harness * Parts Included in Rectifier Assembly 29

32 Battery Charger 0 Amp, 2 Volt

33 Battery Charger 0 Amp, 2 Volt Wrapper, Charger Battery Cover, Charger Battery (Includes Silkscreen) 02 8 Ammeter, DC Holder, Fuse (AC Input) Holder, Fuse (DC Output) 6 Fuse 50 Hertz /6/0 Volt Volt Volt 60 Hertz Volt Volt Volt Volt /208 Volt 2 02 Fuse (5 Amp) 8 Transformer 50 Hertz /6/0 Volt Volt Volt 60 Hertz /208/20 Volt Volt Volt Volt PCB, Charger Battery Rectifier, Bridge Screw, Machine Locking Head (#0 2 x 5/6) Screw, Pan Head W/ET (#6 2 x /8) Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) Screw, Pan Head W/ET (#8 2 x 5/8) Nut, Hex W/ET (#8 2) *Nut, Insulated (#8) Harness, Battery Charger (Includes Parts Marked #) A/R #Socket, Terminal A/R #Pin, Terminal #Cap, 6 pin #Plug, 5 pin *Rectifier, Gate (SCR) *Screw, Sheet Metal Round Head (#8 x /) Lead (Quantity Used as Required) Nut, Hex W/ET (M5) # Parts Included in Wiring Harness * Parts Included in Rectifier Assembly

34 Neutral Bar Bar, Neutral 2 Lug, Solderless /00 Amp Amp Standoff, Insulator Screw, Cap Hex Head (/8 6 x /8) Spring, Disc Conical (/8) Screw, Machine Round Head W/ET (#8 2 x 5/8) 2 28 Tab, Terminal (.25) Screw, Pan Head (/ 20 x 5/8) 9 Screw, Pan Head /00 Amp (/ 20 x /) Amp (/ 20 x /2) Washer, Lock (/) 2

35 Network Module M Board, Printed Circuit Network Module Rail, Terminal Block Block, Terminal (Sectional) Bracket, End Terminal Plate, End Terminal Screw, Pan Head (M x 0.5 x 8) Standoff, Hex Thread (M) Screw, Phillips/Hex Head GND (M x 0) Harness, Network 0 2 Battery Lithium (.0V) (Purchase Locally) Clip, Battery

36 Current Transformer Module M Board, Printed Circuit Current Module Screw, Pan Head (M x 8) Harness, Current Module (Includes Parts Marked *) * Connector, Receptacle (0 Pin) * Socket, Contact 6 Lead (Marked J0, GND) (No Markings) Mount, Cable Tie Plate, Mounting Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Transformer, Current 00 Amp VAC 02 9 Phase, 2 or Wire 02 9 Phase, or Wire 00 Amp VAC Phase, 2 or Wire Phase, or Wire 600 Amp VAC Phase, 2 or Wire Phase, or Wire * Parts Included in Wiring Harness

37 Terminal Block 2 A0,K00,K002,K Rail, Terminal Block Block, Terminal (Sectional) Bracket, End Terminal 2 28 Plate, End Terminal 5

38 Auxiliary Relay 2 L20,202,20,20,0,02,0, Rail, Terminal 2 Relay, Control VDC VDC Bracket, End Screw, Phillips/Hex Head GND (M x 0) 6

39 Load Shed M00,R02 Harness, Load Shed All Except 600 Volt Volt Relay PDT (2 VDC) Mount, Cable Tie Screw, Pan Head (M x 8) Board, Printed Circuit Relay Module Screw, Pan Head (M x 8) 9 9 Plate, Mounting Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5)

40 Front Panel Security 2 M Switch, Selector 2 Lead (Marked S20 2 J2 5) (Marked S20 2 J2 ) 8

41 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , ,, 9, ,, 9, 2, 29, , , , , , , , 00 56,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, , ,, 9, , , , 00 52, 00 59, 9, , 9, , 9, , , , , , 02 95, , 02 8, 29, 0 005, , , , 29, 05 08, 29, , 06 08, , , 06, 06 2, 06 2,, 06 20, 06 00, 06 0, 06 09, 06 0, 06, 06 2, 06, 06 5, 06 9, , 06 0, 06 02, 06 0, 06 0, 06 5, 06 6, 06,, , 06 20, , 06 2, 06 6,, , , , , , 06 89, , 06 20, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 9 06, , 9 06, , , 9 06, , ,, 9, , 25, , , 22, 2, 0 29, , 22, , , , , 2 028, 2 026, 2 029, , , , , ,, 9, , , 5 002, , 5 00, , 5 006, , 5 008, , 5 00, , 5 02, , 9

42 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 9 002, 29, 9 00, 29, , , , , , , , , 22, , 22, , 22, 2 9 9, 25, 26,, , , , 20 06, 20 06, 2 00, 29, 2 02, 29, 2 05, , , 29, , 29, , , , 29, , 29, , 29, , 2 99, 2, 25, , 2, 25, 2, 29, 2 252, , , , 26, 29, 2, 2 2 5, 2 2 8, 2, 29, 2 05, 29, 2 0, , , 2 52, 2 220, 25, 26,, 2 252,, , , ,, ,, , 2 28, , , 26, , 26,, , 26,, , 26,, , 25, , , , 2 606, 25, 2 65,, 9, 2 90, 9, 252, 2 299, 200, 8 29, , , , 29, 8 250, , 8 86, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, ,, 9, , , , 8 886, 6 000, 29, , , , , , 06 09, 6 09, , 9, , 508, 5 05, 5 0, , 9, 2, , , , , , , ,, ,, 25, 26,, , , , , , , , , 29, 82 0, , , , , 85 05, , , , 29, , , , , , , 22, 2, , 2, 29, , 85 09, , 22, 2, 25, 26,, , ,, 9, 2,,, , 22, , 2, 29, ,, ,, ,, , ,, , , ,, , , , , , , , 2, 29, 80 0,, 9, 2, , ,, 9, 2, 25, 26,, , 29, , , 29, ,,, 9, , , ,, 9, , 9, , 9, 2 0

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44 Cummins Power Generation 00 rd Ave. NE Minneapolis, MN 552 USA Phone Toll-free Fax ask.powergen@cummins.com Cummins, the C logo, and Our energy working for you. are trademarks of Cummins Inc. 20 Cummins Power Generation, Inc. All rights reserved.