DATA & FACTS Unit Heaters MultiMAXX HE. Fresh Air for Commercial and Industrial Companies

Transcription

1 DATA & FACTS Unit Heaters MultiMAXX HE Fresh Air for Commercial and Industrial Companies

2 Unit Description About this Catalogue MultiMAXX HE Dear Customer, This catalogue focuses on the MultiMAXX HE unit heater and provides assistance in its layout according to your requirements and gives guidance in the selection of the corresponding order code. The wide variety: We have a wide variety of possible equipment to choose from, so you're certain to find the right unit for your requirements. The following type code allows you to easily specify the configuration of your unit. The 1st part also comprises and specifies technical exceptions to be considered in certain operating conditions. We recommend the most popular fresh-air units which are specified on page 10 and further pages: complete unit type and accessory codes are also presented. The catalogue is composed of four main sections: Part 1 Part 2 Part 3 Part 4 Unit description This section provides ample data on all unit components. Unit samples are used to demonstrate our know-how in most common applications with MultiMAXX HE units. Typical and possible combinations of components are summarized in the selection table. Options and combinations, that are not feasible from the technical point of view, are not considered by the current document. Unit data specifies the most essential technical information for the MultiMAXX HE unit heaters. Dimensions, sizes and weight are summarized in this section as well. Control units and regulation system Once you have decided on the unit, you can find data on possible regulation variants in Part 4 and the make your selection using controls order code. Unit code Accessory items code All unit variations are covered by unit code (Fig. 1-1). As with other DencoHappel products, the unit code contains all details necessary for ordering, subsequent extension of the unit or provision of spare parts. Accessory items have an individual type code (Fig. 1-2) and are to be added to the main unit code. 2 PR GB Subject to modifications R3-05/2016

3 MultiMAXX HE Unit Description Unit Type Code Fig. 1-1 Unit Code Fig. 1-2 Accessories Code H E 1 1. U N F O K B. A K D Z H Model size 1 = Model size 1 2 = Model size 2 4 = Model size 4 Capacity stage 1 = Electric heater Air flow function U = Recirculating-air unit M = Mixed-air unit Medium specification N = Heating V H = Heating V Heater bank F = Galvanized metal sheet Coil connection (front view) O = from top Outlet B = Wall basic outlet Z = Basic ceiling two sides U = Secondary-air louvre, wall installation, manual adjustment C = Secondary-air louvre, ceiling, manually adjustable W = Motorized secondary-air louvre, wall, (230 V, open/close) D = Motorized secondary-air louvre, ceiling, (230 V, open/close) P = Profile ceiling/wall L = Deflection louvre, ceiling/wall V = Four sides, ceiling A = Outlet nozzle ceiling T = Gate nozzle K = End flange, pressure side O = Without outlet, (design panel not mountable) Without outlet Motor/speeds A = 3 phases 400 V 2-speed - low speed range - wide-blade fan B = 3 phases 400 V 2-speed - high speed range - wide-blade fan V = 3 phases 500 V 3-speed - sickle-blade fan - only model size 2 Electric equipment K = Terminal box Heater bank casing D = Industrial design performed in galvanized and painted metal sheet in RAL 7000 Model size 1 = Model size 1 2 = Model size 2 4 = Model size 4 Air-intake modules 20 = Mixed-air module, type 1 21 = Mixed-air module, type 2 23 = Fresh-air blocking damper 25 = Flexible canvas connections 26 = Rectangular duct = Rectangular duct = Duct connecting bend 90, symmetrical 29 = Duct connecting bend 90, asymmetrical 31 = Wall air-intake hood 32 = External weather grille 33 = Contact protection grille 34 = Duct through slanted roof 35 = Roof air-intake hood 36 = Bag-filter module 37 = Mat-filter module 38 = Spare bag filter for = Spare bag filter for = Spare mat filter for = Roof duct with flat roof-duct base 51 = Frame for wall connection 52 = Flange (for recirculating-air units) Additional modules and suspensions 53 = Compact C Wall 54 = Studio wall 55 = Modular (for wall mounting) 56 = Ceiling suspension Material/Design 0 = Steel sheet, plastic Actuators for louvers and mixed-air modules 0 = Actuator by others 1 = Manual adjustment 2 = Actuator 230 V, open/close 3 = Actuator 230 V, open/close + poti 4 = Actuator 230 V, open/close + final position switch 5 = Actuator 230 V+ spring return If required, filter insert/electrical equipment 0 = without 2 = G2/ without differential pressure switch 3 = G3 / without differential pressure switch (only for mat filter) 4 = G4/ without differential pressure switch 5 = G2/ with differential pressure switch 6 = G3 / with differential pressure switch (only for mat filter) 7 = G4/ with differential pressure switch Model 55 Modular suspension with types 0 = without accessories 7 = = = = = = A = = B = = C = (+29...) 6 = W = without accessories for units with vertical outlet Configuration 56 ceiling suspension 0 = Installation without threaded rod 1 = Kit with threaded rod 1 m 2 = Kit with threaded rod 2 m 3 = Kit with threaded rod 3 m Fig. 1: Unit Type Code PR GB Subject to modifications R3-05/2016 3

4 Unit Description Capacity Overview MultiMAXX HE Air volume flow/motor types Model size 1 Model size 2 Model size 4 Heating capacity * [kw] * Air 20 C Air volume flow calculated for basic outlet Fig. 2: Diagram with capacity overview 4 PR GB Subject to modifications R3-05/2016

5 MultiMAXX HE Table of Contents PART 1: Unit Description PART 2: Unit Examples PART 3: Unit Data PART 4: Control and Regulation System Basic Unit Operating Conditions... 7 Fans... 7 Outlets (wall)... 8 Outlets (ceiling)... 8 Sample for Ceiling Mounting - Mixed-Air Units, Secondary-Air Louvre. 10 Sample for Wall Mounting - Mixed-Air Units, Secondary-Air Louvre Using Performance Data Diagrams Air-Side Pressure Drops Conversion of Sound Power in Sound Pressure Performance Data Air Throw and Installation Height for Basic Outlet and SAL Medium Function - Heating (W) Suspension and Mounting Outlets (wall) Outlets (ceiling) Heater Bank Casing Air-Intake Side Suspensions Connecting Electrical Motor Wiring Diagram for MultiMAXX HE 400 V (size 1) and OSHE 12 - ZKF Wiring Diagram for MultiMAXX HE 400 V (size 2) and OSHE 22 - ZKF Wiring Diagram for MultiMAXX HE 400 V (size 44) and OSHE 42 - ZKF Wiring Diagram for MultiMAXX HE V (motor V) Planning Instructions for MultiMAXX HE OSHE Control Box Industrial Thermostat PR GB Subject to modifications R3-05/2016 5

6 Unit Description Unit Overview MultiMAXX HE The MultiMAXX HE unit heaters are designed for heating, ventilating and filtering of indoor and outdoor air in commercial buildings. Filters, mixed air and air intake modules, suspension sets, control units and control devices can be supplied as optional accessories. Proper use also stipulates the observance of the current operation manual as well as adherence to all inspection and maintenance intervals specified by DencoHappel. Improper use Any use other than that described above is considered improper. The manufacturer/ supplier is not liable for any damages arising from improper use. The user alone bears the risk. NOTE! Should you require further information, please contact our knowledgeable staff, who can assist you with designing units for all application types using our layout software. Fig. 3: Sample unit design with description of unit components 1b a 1a: Wide-blade fan 1b: Sickle-blade fan 2: Intake nozzle 3: Fan section 4: Heater bank casing 5: Electric heater bank 6: Contact protection grille 7: Secondary-air louvre 8: Electric connection cover of heater battery 9: Terminal box for electric connection of fan motor 6 PR GB Subject to modifications R3-05/2016

7 MultiMAXX HE Unit Description Components Basic unit operating conditions Unit heaters of MultiMAXX HE series are designed for operation at ambient temperatures up to +40 C and normal ranges in accordance with EN regulation. Unit protection class is IP 54 in conformity with EN Fans Sickle-blade fan Low-noise axial fan with an external rotor motor for increased pressure and sound requirements with an integrated contact protection grille according to ISO Maintenance-free sickle blade, balanced by factory and wired to terminal box with a humidity-proof motor. Pressure-stable model, even in mixed-air applications with a filter stage or for larger air throws/suspension heights. IP 54 protection class (as of EN ), thermal class F (as of EN ), thermal contact, designed for 500 V 3-speed operation. Air-intake nozzle developed as full nozzle for minimum noise emission. Range of application: Air inlet temperature: -20 to +40 C Fig. 4: Sickle-blade fan with air-intake full nozzle H E.. V V = 3 phases 500 V 3-speed Wide-wing fan Standard axial fan with an external rotor motor for normal pressure and sound requirements as well as fan protection curb with an integrated contact protection grille according to ISO Aluminium wide blades, balanced by the factory, maintenance-free with moisture-proof motor and wired to the terminal box. Protection class IP 54 (as of EN ), thermal class F (as of EN ) in two variants rated for 400 V. Air inlet nozzle is performed as short nozzle. Range of application: Air inlet temperature: -20 to +40 C Fig. 5: Wide-blade fan with air-intake nozzle H E.. A A = 3 phases 400 V 2-speed in low speed range H E.. B B = 3 phases 400 V 2-speed in high speed range Electric heater bank The heater bank is performed as stainless heating rods mounted in three individual sections. These sections are wired to a terminal strip. Power supply (400 V, 50 Hz or 500 V, 50 Hz) is applied at this point. The functions of overheat protection is performed by an automatic and manual fuse. The heater bank is mounted in a compact casing made of galvanized metal sheet. H E. F. F = hot-dip galvanized metal sheet Fig. 6: 400/500 V heater bank Heater bank casing Heater bank casing in industrial design is performed in galvanized and painted metal sheet in RAL 7000 and is mounted by the factory. H E.. D D = Industrial configuration RAL 7000 Fig. 7: Heater bank casing PR GB Subject to modifications R3-05/2016 7

8 Unit Description Components MultiMAXX HE Outlets (wall) Secondary-air louvre As anodized aluminium air deflection fins can be adjusted separately, the secondaryair louvre (SAL), which has been developed and patented by DencoHappel, allows to adjust the air discharge opening and therefore speed of the conditioned air to match individual requirements. Additional secondary air is therefore drawn in from the side and mixed with the primary air, making it possible to lower the air discharge temperature to a few degrees above the room temperature. The desired temperature is achieved faster contributing in such a way to an economic operation.discharge air speed of 14 m/s allows to achieve maximum air throws! The secondary-air louvre is available in the following variants: Fig. 8: SAL Wall H E. U. U = manually adjustable H E. W. W = motorized by actuator (actuator 230 V open/close) Actuator can be installed on-site on request Profile outlet The profile outlet consisting of aluminium air deflection fins is a good compromise. It is used to increase the air throw at constant air discharge velocity. Medium air throws can be achieved without any problems. The profile outlet is manually adjustable and self-locking. H E. P. P = profile outlet Fig. 9: Profile outlet Basic wall outlet Galvanized metal sheet fins of a basic wall outlet enable to deflect conditioned air at the needed discharge angle. Individual fins of the basic outlet are manually adjustable and self-locking. H E. B. B = basic outlet Fig. 10: Basic wall outlet Outlets (ceiling) Secondary-air louvre As anodized aluminium air deflection fins can be adjusted separately, the secondaryair louvre (SAL), which has been developed and patented by DencoHappel, allows to adjust the air discharge opening and therefore speed of the conditioned air to match individual requirements. Additional secondary air is therefore drawn in from the side and mixed with the primary air, making it possible to lower the air discharge temperature to a few degrees above the room temperature. The desired temperature is achieved faster contributing in such a way to an economic operation. Discharge air speed of 14 m/s allows to achieve maximum air throws! Fig. 11: Secondary-air louvre H E. C. C = manually adjustable H E. D. D = motorized by actuator (actuator 230 V open/close) Actuator can be installed on-site on request 8 PR GB Subject to modifications R3-05/2016

9 MultiMAXX HE Unit Description Components Profile outlet The profile outlet consisting of aluminium anodized air deflection fins is a good compromise. It is used to increase the air throw at constant air discharge velocity. In such a way the unit can be easily installed at average mounting heights. The profile outlet is manually adjustable and self-locking. H E. P. P = profile outlet Fig. 12: Profile outlet Air deflection louvre Customized outlet for low installation heights. Independently-adjustable short metal sheet fins angled at 90 allow to deflect air volume flow to match individual requirements. H E. L. L = air deflection louvre Fig. 13: Air deflection louvre Basic ceiling outlet Outlet for low installation heights. Galvanized metal sheet fins enable to deflect conditioned air at two needed discharge angles. The adjustment mechanism is divided in the middle. H E. Z. Z = basic ceiling outlet Fig. 14: Basic ceiling outlet Four-side discharge Air distributing outlet for low mounting heights made of galvanized metal sheet fins. Independent adjustability in four directions enables to individually direct air volume flow. A direct flow of air to the vertical area underneath is avoided. H E. V. V = four-side outlet Fig. 15: Four-side discharge Outlet nozzle Made of galvanized metal sheet square cone-shaped nozzle. Therefore air velocity increases which enables larger installation heights. H E. A. A = outlet nozzle Fig. 16: Outlet nozzle Gate nozzle Made of galvanized metal sheet, one-sided cone-shaped nozzle. Therefore air velocity is increased which enables targeted deflection of air volume flow for shielding lager gates in combination with multiple units. H E. T. T = gate nozzle Fig. 17: Gate nozzle PR GB Subject to modifications R3-05/2016 9

10 Unit Examples Unit Variants for Ceiling and Wall Mounting MultiMAXX HE Sample for ceiling mounting - mixed-air units, secondary-air louvre Unit/accessory item 1 Secondary-air louvre 2 Electric heater 3 Terminal box 4 Fan module 5 Rectangular duct 150 or flexible canvas connection Unit/accessory type code HEn1.MNFOKD.BKD ZHn.2600 or ZHn Bag filter module G3 with differential pressure switch 7 Mixed-air module type 1 with actuator 230 V, open/close + poti ZHn.3606 ZHn Ceiling suspension ZHn Roof opening duct with base ZHn Air intake hood ZHn.3500 n = size 1, 2, 4 can be selected Fig. 18: Sample of ceiling mounting Sample for wall mounting - mixed-air units, secondary-air louvre 3 8 Unit/accessory item 1 Secondary-air louvre Unit/accessory type code 2 Electric heater 3 Fan module HEn1.MNFOKP.BKD 4 Terminal box 5 Flexible intake connector ZHn Bag filter module G3 with differential pressure switch ZHn Mixed-air module type 1 with actuator 230 V, open/close + poti ZHn Modular suspension for selected accessories ZHn Wall connection frame (not illustrated) ZHn Fig. 19: Example for wall mounting External weather grille or vertical air-intake hood (not illustrated) n = size 1, 2, 4 can be selected ZHn.3200 or ZHn PR GB Subject to modifications R3-05/2016

11 MultiMAXX HE Unit Data Air-Side Pressure Drops Introduction Using performance data diagrams Air-side pressure drops In order to explain how to use the following diagrams, individual steps with calculations and final results are presented in the following example. EXAMPLE Input data Result Input This example is based on a size 2 unit with a heating ceiling SAL and a bag filter module (class G4). Air flow rate V L1 V L1 = 3,980 m³/h Model size 2 / capacity stage 1, wide blade SAL ceiling (heating) (marked 4 in diagram legend) Bag filter module (G4) (marked 17 in diagram legend) 1. Step Using the specified air volume flow V L1 in the performance data tables on page 15, refer to the relevant diagram in this case Model size 2 A and B wide blade (from page 13). (Consider model size and fan type!) From the air volume flow V L1 on the x-axis extend a vertical line upwards to the intersection point with the characteristic curve for the air- and suction-side accessories. Then extend a horizontal line across to the y-axis and read off the relevant pressure drop values p 1 and p 2. Air pressure drop [Pa] B 2-speed 400 V Speed 2 A 2-speed 400 V Speed 2 B 2-speed 400 V Speed 1 A 2-speed 400 V Speed 1 Air volume flow [m 3 /h] Pressure drop SAL ceiling (p 1 ) 35 Pa Pressure drop in bag-filter module (p 2 ) 96 Pa 2. Step Sum up individual pressure drops. p 1 + p 2 = pg 35 Pa + 96 Pa = 131 Pa 131 Pa PR GB Subject to modifications R3-05/

12 Unit Data Air-Side Pressure Drops Introduction MultiMAXX HE 3. Step Re-enter the total sum p G on the y- axis. The intersection point with the air volume flow V L1 returns a point 1 on the total characteristic curve that can now be continued according to individual characteristic curves. At intersection point 2 on the fan - heater bank characteristic curve, actual maximum air volume flow V LK and the total pressure drop p GK can be read off. B 2-speed 400 V Speed 2 Air pressure drop [Pa] 96 A 2-speed 400 V Speed 2 B 2-speed 400 V Speed 1 A 2-speed 400 V Speed 1 Air volume flow [m 3 /h] Read off air volume flow V LK [m³/h] 2,915 m³/h Read off total pressure drop P GK [Pa] 72 Pa Diagram legend 10 Mixed-air module type 2, lateral Basic Profile SAL SAL ceiling Outlet nozzle Four sides Mixed-air module type 1, direct Fresh air blocking damper Air intake hood - wall External weather grille Roof intake hood G2 Roof intake hood G4 Bag filter module G2 Bag filter module G4 Mat filter module G2 Mat filter module G4 12 PR GB Subject to modifications R3-05/2016

13 MultiMAXX HE Unit Data Air-Side Pressure Drops for Wide-Blade Fans Fig. 20: Model size 1 A and B wide blade Fig. 21: Model size 2 V sickle blade B 2-speed 400 V Speed 2 V 3-speed 500 V Speed 3 Air pressure drop [Pa] B 2-speed 400 V Speed 1 Air pressure drop [Pa] V 3-speed 500 V Speed 2 A 2-speed 400 V Speed 2 A 2-speed 400 V Speed 1 V 3-speed 500 V Speed 1 Air volume flow [m 3 /h] Air volume flow [m 3 /h] Fig. 22: Model size 2 A and B wide blade Fig. 23: Model size 4 A and B wide blade B 2-speed 400 V Speed 2 B 2-speed 400 V Speed 2 Air pressure drop [Pa] A 2-speed 400 V Speed 2 Air pressure drop [Pa] B 2-speed 400 V Speed 1 A 2-speed 400 V Speed 2 B 2-speed 400 V Speed 1 A 2-speed 400 V Speed 1 A 2-speed 400 V Speed 1 Air volume flow [m 3 /h] Air volume flow [m 3 /h] Diagram legend 10 Mixed-air module type 2, lateral Basic Profile SAL SAL ceiling Outlet nozzle Four sides Mixed-air module type 1, direct Fresh air blocking damper Wall air-intake hood External weather grille Roof air-intake hood G2 Roof air-intake hood G4 Bag-filter module G2 Bag-filter module G4 Mat-filter module G2 Mat-filter module G4 PR GB Subject to modifications R3-05/

14 Unit Data Sound and Electrical Data MultiMAXX HE Conversion of sound power in sound pressure Radiation of sound source without reflections Spherical Hemispherical Quarter-spherical Only theoretical dimension Practical application Ceiling Ceiling Sound source Sound source Sound source Radiation Radiation Radiation Wall Direction coefficient 1 Direction coefficient 2 Direction coefficient 3 Sample model size 2 A - wide blade 65 db(a) Sound power level Hemispherical radiation 22 db 5 m distance 43 db(a) Sound pressure level Sample model size 2 A - wide blade 65 db(a) Sound power level Quarter-spherical radiat. 19 db 5 m distance 46 db(a) Sound pressure level Hemispherical radiation Quarter-spherical radiation Spherical radiation Distance from sound source Sound power level: measurable, but not perceptible. Like the heat output of a radiator. Sound pressure level: measurable, but not perceptible. Like the increase in room temperature by a radiator. 14 PR GB Subject to modifications R3-05/2016

15 MultiMAXX HE Unit Data Sound and Electrical Data Model size Speed Sound power level (db) A-rated sum level Max. Octave centre frequency [Hz] Sound power Sound pressure* power consumption Max. current consumption RPM db(a) db(a) kw A A - 3 phases 400 V 2-speed in low speed range B - 3 phases 400 V 2-speed in high speed range V - 3 phases 500 V 3-speed * Sound pressure: standard values at 5 m distance to the unit side, at maximum air flow rate and low-reflection room. Industrial hall volume 1,500 m 3 /h, absorption surface 200 m 2 Sabin, hemispherical radiation = direction coefficient 2. These values can be significantly influenced by the indoor characteristics in a positive or negative way. PR GB Subject to modifications R3-05/

16 Unit Data Capacity Data/Air Throw Range/Mounting Height MultiMAXX HE Performance data MultiMAXX HE Air flow rate V L Heating capacity Q T Air heating Weight without Voltage Rated current [kw] at max. heating outlet heater bank heater bank [m 3 /h] Max ΔT [kg] U [V] I [A] HE11.xxFxxx.AKD HE11.xxFxxx.BKD x HE21.xxFxxx.AKD HE21.xxFxxx.BKD x HE41.xxFxxx.AKD HE41.xxFxxx.BKD x HE21.xxFxxx.VKD x Air throw and installation height for basic outlet and SAL MultiMAXX Air throw Basic B Air throw SAL U, W Max. height SAL C, D [m] [m] [m] HE11.xxFxxx.AKD HE11.xxFxxx.BKD HE21.xxFxxx.AKD HE21.xxFxxx.BKD HE41.xxFxxx.AKD HE41.xxFxxx.BKD HE21.xxFxxx.VKD PR GB Subject to modifications R3-05/2016

17 MultiMAXX HE Unit Data Dimensions and Weights Unit Medium function - heating (W) Minimum clearance for installation and maintenance 159 Fig. 25: Dimensions of electric unit heater Dimensions/unit size A B C E (wide-blade fan) E (sickle-blade fan) 50 G H I M PR GB Subject to modifications R3-05/

18 Unit Data Dimensions and Weights Unit MultiMAXX HE Suspension and mounting Before moving on to section Unit data for data on weight and relevant individual unit dimensions, first pay attention to the example of a wall-mounted variant. Refer to the following table for different model sizes for unit depth T (dimensions are different for sickle-blade and wide-blade fan types). Depth of outlet C must be added to the unit depth T (the table specifies dimensions for basic wall outlet and secondary-air louvre - for dimensions of other outlets - refer to page 19). If a modular suspension is used, it is required to maintain a minimum clearance to Wall A. Keep this clearance to ensure supply of required air flow and thus the designed unit capacity. This clearance is also sufficient for maintenance and servicing which is required to ensure trouble-free operation over the entire unit life cycle. Fan module weight varies depending on the fan type. Fig. 26: Sample suspension ZH5500 Wall clearance A [mm] HE1 HE2 HE Unit depth T [mm] HE1 HE2 HE4 Sickle blade 437 Wide blade Depth of outlet C [mm] HE1 HE2 HE4 Wall basic outlet Ceiling/wall B+Z Secondary-air louvre Ceiling C+D Four sides, ceiling Ceiling V Outlet nozzle Ceiling A Gate nozzle Ceiling/wall T Air-deflection louver Ceiling/wall L Profile Ceiling/wall P Secondary-air louvre Wall U+W Flange Ceiling/wall K PR GB Subject to modifications R3-05/2016

19 MultiMAXX HE Unit Data Dimensions and Weights Unit Outlets (wall) Secondary-air louvre for adjusting discharge velocity and air throw in the following variants. HE. U. Manual adjustment HE. W. Motorized and adjustable (actuator 230 V up/down) B (mm) Weight (kg) Fig. 27: Secondary-air louvre wall Profile outlet made of aluminium air-deflection profiles for increasing air-discharge speed and air throw HE. P. manually adjustable, self-locking B (mm) Weight (kg) Fig. 28: Profile outlet PR GB Subject to modifications R3-05/

20 Unit Data Dimensions and Weights Unit MultiMAXX HE Basic wall outlet Louvers are curved outwards; adjustable, self-locking for changing air flow direction HE. B. manually adjustable, self-locking Fig. 29: Basic wall outlet B (mm) Weight (kg) Outlets (ceiling) Secondary-air louvre For adjusting discharge speed and air throw in the following variants: HE. C. Manual adjustment HE. D. Motorized and adjustable (actuator 230 V up/down) Shaft diameter = 15.5 mm B (mm) C (mm) Weight (kg) without actuator Fig. 30: Secondary-air louvre ceiling 20 PR GB Subject to modifications R3-05/2016

21 MultiMAXX HE Unit Data Dimensions and Weights Unit Profile outlet for increasing discharge velocity and air throw HE. P. manually adjustable, self-locking B (mm) Weight (kg) Fig. 31: Profile outlet Air-deflection louvre Air-deflection unit for distributing supply air flow in 4 directions HE. L. manually adjustable, self-locking B (mm) Weight (kg) Fig. 32: Air deflection louvre Two-side basic ceiling outlet Air deflection unit for distributing supply air flow in 2 directions HE. Z. manually adjustable, self-locking B (mm) Weight (kg) Fig. 33: Basic ceiling outlet PR GB Subject to modifications R3-05/

22 Unit Data Dimensions and Weights Unit MultiMAXX HE Four-side discharge Air deflection unit for low installation height ( m); to prevent direct blowing at persons HE. V. for air discharge on 4 sides B (mm) C (mm) E (mm) Weight (kg) Fig. 34: Four-side discharge Outlet nozzle square, cone-shaped, air speed and air throw increase due to reduced outlet surface HE. A. for large mounting heights B (mm) C (mm) Weight (kg) Fig. 35: Outlet nozzle Flange (only required for recirculating-air units) with run-around frame for mounting of suctionside accessories in recirculating-air units (standard with mixed-air units!) ZH.52 Galvanized metal sheet Fig. 36: Flange B (mm) Weight (kg) PR GB Subject to modifications R3-05/2016

23 MultiMAXX HE Unit Data Dimensions and Weights Unit Gate nozzle Increase of discharge speed for precise air-flow diffusion HE. T. for gate curtains B (mm) C (mm) Weight (kg) Fig. 37: Gate nozzle Heater bank casing HE.. D Industrial variant made of galvanized and painted metal sheet in RAL 7000, mounted by the factory Variants C and D A (mm) B (mm) C (mm) Weight (kg) Fig. 38: Heater bank casing in industrial variant PR GB Subject to modifications R3-05/

24 Unit Data Dimensions and Weights Accessories MultiMAXX HE Air-intake side Unit connection side View P: Fig. 39: Mixed-air module, type 1 View P: Unit connection side Fig. 40: Mixed-air module, type 2 Mixed-air module, type 1 direct, 1 outside-air damper and 2 recirculating-air louvers; outside air and recirculating air angled at 90 ; shaft diameter = 15.5 mm ZH.2000 Depending on equipment, use the table to complete data: B (mm) C (mm) Weight (kg) Flange width = 20 mm Mixed-air module, type 2 Each model with 1 fresh air damper (FA) and 1 recirculating air louver (RA); outdoor air and recirculating air at opposing 180 ; shaft diameter = 15.5 mm ZH.2100 Depending on equipment, use the table to complete data: B (mm) C (mm) D (mm) Weight (kg) Flange width = 20 mm Fresh-air blocking damper Fins made of galvanized metal sheet; shaft diameter = 15.5 mm ZH.2300 Depending on equipment, use the table to complete data: Fig. 41: Fresh-air blocking damper B (mm) Weight (kg) Flange width = 20 mm Table: Type code designations for mixing-air modules and fresh-air blocking damper depend on used actuator ZH.2 00 with actuator provided by others (shaft diameter = 15.5 mm) ZH.2 01 manual adjustment ZH.2 02 with actuator 230 V open/close ZH.2 03 with actuator 230 V open/close + poti ZH.2 04 with actuator 230 V open/close + final position switch ZH.2 05 with actuator 230 V + spring return 24 PR GB Subject to modifications R3-05/2016

25 MultiMAXX HE Unit Data Dimensions and Weights Accessories Flexible canvas connection elastic fitting with a run-around mounting frame; always used together with accessories on suction side ZH.2500 Air-tight, tear-resistant B (mm) Weight (kg) Flange width = 20 mm Fig. 42: Flexible canvas connection Rectangular duct 150 Spacer made of metal sheet with run-around mounting frame; to be used if mat filter module is to be installed directly below the fan module ZH.2600 Overall length 150 mm B (mm) Weight (kg) Flange width = 20 mm Fig. 43: Rectangular duct 150 mm Rectangular duct 1000 Fitting made of galvanized metal sheet with run-around mounting frame ZH.2700 Flange width = 20 mm Overall length 1000 [mm] B (mm) Weight (kg) Fig. 44: Rectangular duct 1000 m Duct bend 90, symmetrical made of galvanized metal sheet with run-around mounting frame ZH.2800 B (mm) D (mm) E (mm) Weight (kg) Flange width = 20 mm Fig. 45: Duct connecting bend 90, symmetrical PR GB Subject to modifications R3-05/

26 Unit Data Dimensions and Weights Accessories MultiMAXX HE Duct bend 90, asymmetrical made of galvanized metal sheet with run-around mounting frame ZH asymmetrically tapered Fig. 46: Duct connecting bend 90, asymmetrical Fig. 47: Wall air-intake hood A1 (mm) A2 (mm) B1 (mm) B2 (mm) C (mm) D (mm) E (mm) F (mm) Weight (kg) Flange width = 20 mm Wall air-intake hood External weather grille made of galvanized metal sheet with bird protection, low pressure drop Z H Overall height 300 mm X (mm) y (mm) Z (mm) Weight (kg) External weather grille made of galvanized metal sheet with bird protection grille and screw-off wall brackets ZH.3200 Overall depth 45 mm A (mm) C (mm) Weight (kg) Fig. 48: External weather grille Contact protection grille End grille for accessories made of galvanized metal sheet ZH.3300 Overall depth 11.5 mm B (mm) Weight (kg) Fig. 49: Contact protection grille 26 PR GB Subject to modifications R3-05/2016

27 MultiMAXX HE Duct through slanted roof made of galvanized metal sheet including mounting brackets with run-around mounting frame Unit Data Dimensions and Weights Accessories View P: ZH.3400 B (mm) C (mm) E (mm) F (mm) K (mm) a max Fig. 50: Duct through slanted roof Flange width = 20 mm Roof air-intake hood made from metal sheet in RAL 9002 with bird protection grille, other colours available on request; optionally available with bag filter (filter grade G2 and G4 as per DIN EN 779); tiltable hood 90 for easy filter replacement Complete data, depending on ZH.3500 equipment as specified in table: "Type code designations for mat filter modules, bag filter modules and roof air-intake hood" on page 28 ZH.3800 Spare bag filter View P: A (mm) B (mm) C (mm) D (mm) Weight (kg) Fig. 51: Roof air-intake hood Bag-filter module Bag filter cassette, filter grade G2 to G4 as of DIN EN 779; casing made of galvanized metal sheet; lateral service opening with 20 mm run-around connection frame; Differential pressure switch - option View P: ZH.3600 Depending on equipment, use the table page 28 to complete data ZH.3900 Spare bag filter B (mm) Z (mm) Weight (kg) Fig. 52: Bag-filter module Flange width = 20 mm PR GB Subject to modifications R3-05/

28 Unit Data Dimensions and Weights Accessories MultiMAXX HE View P: Mat-filter module in frame, with filter mat of grade G2-G4 as per DIN EN 779; casing made of galvanized metal sheet steel, lateral service opening, with 20 mm run-around connection frame; removable; Differential pressure switch - option ZH.3700 Depending on equipment, use the table to complete data: ZH.4000 Spare mat filter Fig. 53: Mat-filter module B (mm) Weight (kg) Flange width = 20 mm Table: type code designations for mat-filter modules, bag-filter modules and roof air-intake hood - depending on used filter and electrical equipment: ZH.3 00 without filter insert and electric equipment ZH.3 02 with G2 filter and without differential pressure switch ZH.3 03 with G3 filter and without differential pressure switch (only for mat filter) ZH.3 04 with G4 filter and without differential pressure switch ZH.3 05 with G2 filter and with differential pressure switch ZH.3 06 with G3 filter and with differential pressure switch (only for mat filter) ZH.3 07 with G4 filter and with differential pressure switch View P: Roof duct with flat roof-duct base Roof opening performed in galvanized metal sheet, including mounting bracket with a peripheral run-around mounting frame, including flat roof-duct base, thermally isolated ZH.4900 Plinth/base Fig. 54: Roof duct with flat roof-duct base A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Weight (kg) roof opening Weight (kg) flat roof-duct base K1xL (mm) M10x22 M12x27 M12x27 28 PR GB Subject to modifications R3-05/2016

29 MultiMAXX HE Unit Data Dimensions and Weights Accessories Frame for wall connection As spacer for wall opening ZH.5100 Galvanized metal sheet B (mm) C (mm) Weight (kg) Flange width = 20 mm Fig. 55: Frame for wall connection Flange (only required for recirculating-air units) with run-around mounting frame for suction-side accessories in recirculating-air units (Standard for mixed-air units!) ZH.5200 Galvanized metal sheet B (mm) Weight (kg) Flange width = 20 mm Fig. 56: Flange Suspensions Suspension type compact C For recirculating-air units for wall and ceiling installation; galvanized metal sheet ZH.5300 Wall/ceiling mounting A (mm) B (mm) C (mm) D (mm) R (mm) Weight (kg) Fig. 57: Suspension type compact C R Suspension type studio for recirculating-air unit as design model; painted in RAL 7000; other colours on request ZH.5400 Wall installation A (mm) B (mm) C (mm) D (mm) R (mm) Weight (kg) Fig. 58: Suspension type studio PR GB Subject to modifications R3-05/

30 Unit Data Dimensions and Weights Accessories MultiMAXX HE Design... W Design... S Modular type suspension comprising brackets performed in galvanized metal sheet; mounting rails with threaded rods and tensioning locks; attached to wall with steel bracket; suitable for all HX versions W vertical unit outlet S horizontal unit outlet R ZH.550 Wall installation Fig. 59: Modular type suspension R (mm) Z H A B C W Structure of accessories Model size without accessories 25 (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) (or 26) +28 (+29...) without accessories for vertical discharge Modular Type 55 type code 1 5S 7S 11S 8S 9S 13S 10S 5S 9S 6S 10S 7S 10S 7W 2 6S 7S 11S 8S 9S 13S 10S 5S 9S 6S 11S 8S 11S 8W 4 8S 8S 12S 9S 10S 14S 11S 5S 9S 6S 12S 9S 14S 11W Insert number or letter in the last position in the accessory code. Type code 5S 6S 7S/7W 8S/8W 9S/9W 10S 11S/11W 12S/12W 13S 14S 15S A (mm) B (mm) C (mm) Weight (kg) R 3 2 Ceiling suspension including 4 unit mounting brackets (1) with fixing material for optional accessories (2) and 4 threaded rods (3); for ceiling mounting. The threaded rods M10 are available in different lengths: 1 ZH.5600 Installation without threaded rod ZH.5601 Mounting kit threaded rod 1 m M10 ZH.5602 Mounting kit threaded rod 2 m M10 ZH.5603 Mounting kit threaded rod 3 m M10 Model size R (mm) Fig. 60: Ceiling suspension 30 PR GB Subject to modifications R3-05/2016

31 MultiMAXX HE Control and Regulation Systems Wiring Diagrams for Electrical Motors Connecting electrical motor Electrical motor may only be wired to the corresponding terminal strip in accordance with the valid connection diagram by qualified staff (connection diagram is enclosed with the unit). Fan motors shall be connected as 3 phases 400 V or 3 phases 500 V with exiting thermal contacts. The supply line must be fitted with all-pole disconnect switch (protective conductors to be excluded from disconnection). Terminal diagram for 2-speed 3-phase external rotor motor V With thermal contacts Slip regulator Winding Δ/Y Without voltage change-over! For operating voltage refer to the unit identification plate. 2-speed operation mode with two-speed switch (OSHE) Connection cable: 6 + PE = 7 wires Electrically screened cable: 2 TK connecting wires 1-speed operation mode Connection cable: 3 + PE = 4 wires Electrically screened cable: 2 TK connecting wires High speed or Low speed NOTE! For proper operation of the unit, ensure the rotation direction marked with an arrow on the fan impeller. To reverse the fan in case of wrong rotation direction, 2 phases must be changed. PR GB Subject to modifications R3-05/

32 Control and Regulation Systems Wiring Diagrams for Electrical Motors MultiMAXX HE Terminal diagram for 2-speed 3-phase external rotor motor V With thermal contacts With pole reversal Winding Δ/Y Without voltage change-over! For operating voltage - refer to the unit identification plate. 3-speed operation mode With three speed switch (OSHE) Connection cable: 9 + PE = 10 wires Electrically screened cable: 2 TC connecting wires 1-speed operation mode Connection cable: 3+PE = 4 connecting wires Electrically screened cable: 2 TC connecting wires High speed or Medium speed or Low speed NOTE! For proper operation of the unit ensure the rotation direction marked with an arrow on the fan impeller. To reverse the fan in case of wrong rotation direction, 2 phases must be changed. 32 PR GB Subject to modifications R3-05/2016

33 MultiMAXX HE Control and Regulation Systems Wiring Diagrams for Electrical Heater Bank Wiring diagram for MultiMAXX HE 400 V (size 1) and OSHE 12 - ZKF Power supply 3 x 400 V/50 HZ-TN-S External fuses Main isolator external For wiring HDO signal remove jumper With wall mounting - the openings must be filled. Unused cable tubes must be capped and sealed! Close-0- open damper Close-0- open louvre FU1 Fuse 2 A F1 Automatic circuit breaker 4 A F2-F4-Heater block autom. circuit breaker K1 Fan contactor K2-K4 Heater block contactor KT Time relay 1s - 2h. BT Indoor thermostat M1 Fan motor SA1 Fan isolator SA2 Switch heating stages KA1 Relay for HDO signal El. motor MultiMAXX HE Terminal strip heating Overheat protection Overheat protection Automat. Reset Manual Reset Heater bank MultiMAXX HE KA2 Auxiliary relay KA3 Overheat protection relay Q1 Damper control Q2 Louvre control SK1 Damper actuator SK2 Louvre actuator H1 Filter monitoring signal lamp H2 Overheat protection signal lamp BP1 Differential pressure switch Wiring diagram for MultiMAXX HE 400 V (size 2) and OSHE 22 - ZKF Power supply 3 x 400 V/50 HZ-TN-S External fuses For wiring HDO signal remove jumper Main isolator external Following connections and wiring - all entry points and openings must be sealed in a water-proof and dust-proof manner. Close-0- open damper Close-0- open louvre FU1 Fuse 2 A F1 Automatic circuit breaker 4 A F2-F4-Heater block-automat: circuit break K1 Fan contactor K2-K4 Heater block contactor KT Time relay 1s - 2h. BT Indoor thermostat M1 Fan motor SA1 Fan isolator SA2 Switch heating stages El. motor MultiMAXX HE Terminal strip heating Overheat protection Overheat protection Automat. Reset Manual Reset Heater bank MultiMAXX HE KA1 Relay for HDO signal KA2 Auxiliary relay KA3 Overheat protection relay Q1 Damper control Q2 Louvre control SK1 Damper actuator SK2 Louvre actuator H1 Filter monitoring signal lamp H2 Overheat protection signal lamp BP1 Differential pressure switch PR GB Subject to modifications R3-05/

34 Control and Regulation Systems Wiring Diagrams for Electrical Heater Bank MultiMAXX HE Wiring diagram for MultiMAXX HE 400 V (size 44) and OSHE 42 - ZKF Power supply 3 x 400 V/50 HZ-TN-S External fuses For wiring HDO signal remove jumper Main isolator external Following connections and wiring - all entry points and openings must be sealed in a water-proof and dust-proof manner. Close-0- open damper Close-0- open louvre FU1 Fuse 2 A F1 Automatic circuit breaker 4 A F2-F4-Heater block-autom. circuit breaker K1 Fan contactor K2-K4 Heater block contactor KT Time relay 1s - 2h. BT Indoor thermostat M1 Fan motor SA1 Fan isolator El. motor MultiMAXX HE Terminal strip heating Overheat protection Overheat protection Automat. Reset Manual Reset Heater bank MultiMAXX HE SA2 Switch heating stages KA1 Relay for HDO signal KA2 Auxiliary relay KA3 Overheat protection relay Q1 Damper control Q2 Louvre control SK1 Damper actuator SK2 Louvre actuator H1 Filter monitoring signal lamp H2 Overheat protection signal lamp BP1 Differential pressure switch Wiring diagram for MultiMAXX HE V (motor V) Heating 6.1 kw Heating 3.05 kw Heating 3.05 kw Overheat protection Terminal strip heating Overheat protection automatic reset Overheat protection manual reset Heater elements Heater elements Heater elements 34 PR GB Subject to modifications R3-05/2016

35 MultiMAXX HE Control and Regulation Systems Planning and Design Instructions Planning instructions for MultiMAXX HE The following instructions should be considered for the MultiMAXX HE electric unit heaters during the planning and design stage: MultiMAXX HE unit heaters are not designed for operation in explosion-risk areas. In addition, these units are not suitable for outdoor installation, humid areas or zones with dusty or aggressive air. Safety clearance to inflammable materials meeting calorific value of categories B1, C1, C2 must amount to a minimum of 150 mm, with highly inflammable material of fire classification C3 a minimum clearance must amount to 300 mm. If air-intake or air-diffusing ducts are included in the planning stage, the corresponding pressure drop must be taken into account. The nuts of unit suspensions shall have M8 size. The units are equipped with a potential-equalisation terminal. In addition, the units are fitted with protective terminals for wiring PE conductors. By using protective terminals unearthed metal parts of the unit become electrically conductive and connected, meeting in such a way requirements for protection against unearthed parts. Electrical connections must be performed in accordance with the enclosed wiring diagrams. All fan motors of the MultiMAXX HE units are standard fitted with a thermal contact. Overheat protection of the electric heater is provided by an automatic (fuse with an automatic reset) and a manual (fuse with a manual reset) over-temperature thermostat. Manual fuse trips in case automatic fuse fails. Re-activation of the unit must only be performed by qualified and licensed staff by first ascertaining the cause of the malfunction and performing diagnostics and then completing the corresponding troubleshooting. PR GB Subject to modifications R3-05/

36 Control and Regulation Systems Control Box MultiMAXX HE OSHE control box Z, K, F, V 1, 2, Model size 2-speed 3 phases 400 V 3-speed 3 phases 500 V (only size 2) Functions and features Z K F V Control box in IP40 protection class contains all components necessary for regulation of the fan motor and electrical heating. Temperature control is performed using a room thermostat to be connected separately. Motor control is performed via a thermal contact switch. Following a power interruption the fan motor is re-activated automatically. An integrated fan run-on function provides cooling after the unit is deactivated by a room thermostat or an installed speed selection switch. Various auxiliary functions can be combined in different ways. Function K - control switch for regulation of secondary-air louvre Function K - control switch for regulation of actuator for mixed-air module Function F control lamp and connection for filter differential pressure switch Dimensions 400 x 500 x 155 mm or 500 x 600 x 155 mm (depending on configuration of the control box) 36 PR GB Subject to modifications R3-05/2016

37 MultiMAXX HE Control and Regulation Systems Industrial Thermostat Industrial thermostat Measurement of room temperature, casing performed in aluminium die-cast / plastic with closed capillary system: Sensor coil: V4A steel with a protective cage Protection class: IP 54 Setpoint setting: C Switching difference: K Output: change-over contact 15 A ohm. 8 A ind. 250 V Type: PR GB Subject to modifications R3-05/

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