D M S 760 C01 A A 1 1

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2 CONTENTS Description Features Options Available Selection Method Product Data Cooling Performance Data (85 F Ambient Cooling Performance Data (95 F Ambient) Cooling Performance Data (105 F Ambient) Cooling Performance Data (115ºF Ambient)... Cooling Performance Data (125ºF Ambient)... Fan Performance Data... Electrical Data... Dimensional Data... Wiring Diagram Maintenance PRODUCT NOMENCLATURE D M S 760 C01 A A 1 1 Product Category D = A/C, Single package Series Name S = Saber Nominal Cooling Capacity 760 = TR 900 = 75 TR 1080 = 90 TR 1200 = 105 TR 1500 = 125 TR Mode 1 [R-407c] Motor Option A = Standard motor B = Over size motor-1; C = Over size motor-2 Power Supply 1 = 220V / 3Ph / 60Hz 2 = 380V / 3Ph / 60Hz 3 = 460V / 3Ph / 60Hz Discharge Position 2 = RHS 3 = TOP Return Air Position 1 = LHS Product Generation 1 = First generation Field Installed Options 1 = No option installed 2 = 54 kw Electric Heater 3 = 72 kw Electric Heater Factory Installed Options A = No Options Installed B = Heresite coating on condenser coil C = Heresite coating on Evaporator coil E = Cu / Cu condenser coil F = Cu / Cu evaporator coil G = Disconnect switch H = Phase Monitor I = BMS J = Not Applicable K = Not Applicable L = UV lamp N = Low ambient kit P = Smoke detector Q = 54 kw Heater R = 72 kw Heater S = Mixing Box Temperature Economizer Economizer V = Bag Filter 85% Effcy. W = Moisture Eliminator X = VFC for comp.(status on/off) Y = Pressure Gauge Z = Fresh Air Damper

3 DESCRIPTION Packaged Air Conditioners Models DMS 760,900,1080,1200,1500 (, 75, 90, 105 & 125 Nominal Tons) YORK Saber independent refrigerant circuits, models 1080 & 1200 have four independent refrigerant circuits and DMS are, or on steel platform installation above floor or roof. range YORK Saber 125 F (52 C) down to 50 F (10 C) as standard. All standard units include : Double skin construction with painted Galvanized outer skin in attractive colour that meets, Rigid construction. Belt drive blower motor. Rigging holes in base rails for overhead lifting. Single point power connection. CONDENSER COIL EVAPORATOR COIL CONTROL PANEL ACCESS RETURN AIR Page 03

4 FEATURES Saber units are self-contained and assembled on full perimeter base rails with rigging holes in the four corners For overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models are suitable for horizontal duct connections. The power supply can be routed into the control box through a gland in the wiring panel on the front of the unit. Compressors are Hermetic scroll type of advanced design ensuring high Energy Efficiency Ratio, less noise, less vibration and outstanding endurance. Crankcase heaters, internal pressure relief valve and internal compressor motor protection are standard features of saber units. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and suction line freezestat and low pressure switch to protect all system components. Each supply air blower is equipped with a belt drive that can be adjusted to meet the exact requirements of the application. A high or low static drive option is available for applications with a higher or lower airflow and / or static pressure requirement. All evaporator blower motors are weatherproof TEFC IP55 with Class F insulation. A fixed outdoor air intake panel designed for 25% fresh air is available as standard. Fresh air dampers are optional for field / factory installation. Condenser fans are propeller type of heavy duty construction, dynamically balanced and suitable for operate up to 80 C ambient. Fans are driven by TEAO IP55 motors with Class F insulation. The fan blade pitch Angle is designed for maximum airflow and minimum noise. The evaporator and condenser coils are constructed of seamless internally enhanced copper tubes which are mechanically bonded to aluminum fins. Heat Exchangers are tested up to a pressure of 250 psig (evaporator) and 450 psig (condenser). A nonmetallic drain pan with bottom condensate removal ensures zero water retention and no corrosion That ensures indoor air quality (IAQ). All units have long lasting powder paint cabinets with a robust 40 microns thick paint coating that meets ASTM- B-117 standards and suitable for 750 hour salt spray test, ensuring excellent resistance to corrosion in the harshest conditions. The cabinet of all DMS is internally lined by 13mm Elastomeric insulation that minimize heat gain and improves IAQ. All Saber units are equipped with a control panel that Includes all the necessary operating and safety controls that are needed for reliable operation. Compressors are protected with internal thermal overload and fan motors with external overload. Transformers and control circuits are protected with fuses. The operation of the package units is masterminded by the microprocessor based Simplicity control board which provides both intelligent monitoring and easy diagnostics, as featured below Anti Short Cycle Protection: To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button. Fan Delays: Fan on and fan off delays are fully Programmable. Furthermore, the heating and cooling Fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heating. Safety Monitoring: High flow pressure switches and suction line freezestats are supplied on all units to protect against loss of charge and the occurrence of coil frosting. The control board monitors the high and low pressure switches and the freezestats. The unit control board will alarm on compressor lockouts and repeated limit switch trips on electric heat units. Nuisance Trip Protection: To prevent nuisance Trouble calls, the control board uses a three times, you re out philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor. On Board Diagnostics: Each alarm will energize a trouble light on the thermostat, if so equipped, and Flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Nonvolatile Memory: Alarms and programmed values are retained through the loss of power. Page 4

5 OPTIONS AVAILABLE Heresite Coated Evaporator and Condenser Coils (factory installed): Coating is applied by spray for maximum corrosion protection. Copper Tube And Copper Fin Evaporator And Condenser Coils (factory installed). Filter Options: Standard units are shipped, installed with 2 throw away filters. 2 washable aluminum filters are offered as a factory installed option. Bag Filters (factory installed): Units can be supplied with standard size bag filters, depth 22 and efficiency %, 85% & 95%. For this option, add 1000 mm in unit width. High And Low Speed Drive (factory installed) : Includes a belt and blower pulley to upgrade or downgrade the blower performance. Fresh Air Dampers: Manual or motorized. for this option, add 1000 mm in unit width. Electric Heaters: All electric heat models (heater factory/field installed only) are wired for a single power source and include a bank of nickel chromium elements to be mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive current and temperature by high temperature thermal cut-out (HTIC). Main Disconnect Switch (factory installed): Suitably sized in accordance with the applicable electrical codes. Thermostat (field installed):for 3 /4stage cooling only a and 2 stage heating. BMS Controls: York s Saber series units offer factory mounted BMS controls-consult your local sales office for details. Low Ambient Kit (factory installed) : For unit to work satisfactorily down to 32 F (0 C) Smoke Detectors for supply air & return air (factory installed): The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. Ultra Violet Lamps: factory installed. Economizer (factory installed): Saber units offer an optional factory installed economizer with low leak dampers, single enthalpy and double enthalpy controls. When selecting this option, add 1,000 mm in unit width. Dirty Filter Switch (factory installed): This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is An abnormally high pressure drop across the filters. Phase Monitors (factory installed): Design to prevent unit damage, the phase monitor will shut the unit down in an out-of phase condition. Page 5

6 PRODUCT DATA 60 Hz R407c SELECTION METHOD The following steps illustrate the selection of a DMS Package Unit for a Total Capacity requirement of 760 MBh and an Airflow of 21,500 cfm. The unit operating parameters are: Entering Air Temperature : 80/ F (DB/WB) Ambient Temperature : 95 F Fan External Static Pressure : 1.4 inch wg Step 1 Select the unit Model by referring to the Cooling Performance Data table for 95 F ambient on page 9. Scroll down the Total Capacity and Entering Air WBT columns until 710 MBh (or a value close to it) is found at F WB for an airflow close to 21,500 cfm. Step 2 Step 3 The selected Model is DMS 760 giving Total Capacity MBh with the actual Compressor Power Input Being 71.5 kw. For the Sensible Capacity read the value at the intersection of the same row (as the WB in step 1) and the 80 DB column on the right. The Sensible Capacity for the unit in this example is MBh. Refer Fan Performance Data on page 17 to check the motor size and fan rpm. Scroll down the 1.4 inch wg ESP column to the 21,500 cfm row for DMS 760. The fan speed is 631 rpm and fan power input Kw. The yellow colour of the box indicates that the standard 15.0 Kw motor is sufficient. Model DMS ARI Conditions Heating Capacities EER Btuh/W Capacity MBh( kw) (209.5) (248.3) (296.1) (333.5) (402.3) Compressor Power Input Hp( kw) 95.9 (71.5) ( 84.9 ) (98.1) ( 114 ) (141) Option 1 MBh( kw) ( 54 ) ( 54 ) ( 54 ) ( 54 ) ( 54 ) Option 2 MBh( kw) ( 72 ) ( 72 ) ( 72 ) ( 72 ) ( 72 ) Model DMS Evaporator Coil Condenser Coil Blower Fan & Motor Condenser Fan & Motor Tube - ( - ) Enhanced Copper Fins - ( - ) Aluminum Area ft² ( m² ) 48 ( 4.5 ) 55 ( 5.1 ) 59.6 ( 5.5 ) 81.3 ( 7.6 ) 81.3 ( 7.6 ) Tube - ( - ) Enhanced Copper Fins - ( - ) Aluminum Area ft² ( m² ) 66.8 ( 6.2 ) 80.1 ( 7.4 ) ( 9.9 ) ( 9.9 ) ( 12.4 ) Fan Type Forward Curved Centrifugal - DIDW Fan Qty Motor Type - ( ) 4 Pole, Class F Insulation, Totally Enclosed Fan Cooled,IP 55, 10 rpm Motor Size Range hp ( kw ) 20 to 30 ( 15 to 22 ) 20 to 30 ( 15 to 22 ) 25 to 40 ( 18.5 to 30 ) Type - ( - ) 4 Blade heavy duty Propeller Fan 25 to 40 ( 18.5 to 30 ) 30 to 50 ( 22 to 37 ) Quantity # ( # ) Motor Type - ( - ) 6 Pole, Class F Insulation, Totally Enclosed Air Over, IP 55, 1100 rpm Motor size hp ( kw ) 1.5 ( 1.1 ) 1.5 ( 1.1 ) 1.5 ( 1.1 ) 1.5 ( 1.1 ) 1.5 ( 1.1 ) Quantity # ( # ) Compressor Refrigerant Dimensions Filters Type - ( - ) Hermetic Scroll # of Comp.s # ( # ) Type - ( - ) R-407c No of Circuits - ( - ) Charge lbs (kgs).7 ( 28.5 ) 74.8 ( 34 ) 96.8 ( 44 ) ( 45.5 ) ( 57 ) Height inches (mm) 91.2 (2317) 98.5 (2503) (2808) Width inches (mm) 90.4 (2297) Length inches (mm) 220 (5600) 235 (5975) 2 (75) 287 (7283) 326 (8283) 24 x 24 x 2 inches Qty x 20 x 2 inches Qty 20 Weights Basic Unit lbs (Kg) 5940 ( 20 ) 6820 ( 3100 ) 8140 ( 30 ) 8690 ( 3950 ) ( 40 ) Page 06

7 Page 7 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 85 F 29.4 C Model Air Flow Rate Entering Air WBT Total Capacity Comp. Power Input Sensible Capacity 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw

8 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 85 F 29.4 C Model Air Flow Rate Entering Air WBT Comp. Total Capacity Power Sensible Capacity Input 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw Note :These capacities are gross ratings. For net capacity deduct the heat of the supply air blower motor kw x = MBH Refer to the appropriate Blower Performance table for the kw of the supply air blower motor Page 8

9 Page 9 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 95 F 35.0 C Model Air Flow Rate Entering Air WBT Total Capacity Comp. Power Input Sensible Capacity 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw

10 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 95 F 35.0 C Model Air Flow Rate Entering Air WBT Comp. Sensible Capacity Total Capacity Power Input 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw Note :These capacities are gross ratings. For net capacity deduct the heat of the supply air blower motor kw x = MBH Refer to the appropriate Blower Performance table for the kw of the supply air blower motor Page 10

11 Page 11 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 105 F 40.6 C Model Air Flow Rate Entering Air WBT Total Capacity Comp. Power Input Sensible Capacity 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw

12 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 105 F 40.6 C Model Air Flow Rate Entering Air WBT Comp. Sensible Capacity Total Capacity Power Input 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw Note :These capacities are gross ratings. For net capacity deduct the heat of the supply air blower motor kw x = MBH Refer to the appropriate Blower Performance table for the kw of the supply air blower motor Page 12

13 Page 13 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 115 F 46.1 C Model Air Flow Rate Entering Air WBT Total Capacity Comp. Power Input Sensible Capacity 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw

14 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 115 F 46.1 C Model Air Flow Rate Entering Air WBT Comp. Sensible Capacity Total Capacity Power Input 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw Note :These capacities are gross ratings. For net capacity deduct the heat of the supply air blower motor kw x = MBH Refer to the appropriate Blower Performance table for the kw of the supply air blower motor. Page 14

15 Page 15 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 125 F 51.7 C Model Air Flow Rate Entering Air WBT Total Capacity Comp. Power Input Sensible Capacity 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw

16 COOLING PERFORMANCE DATA - 60 Hz R-407c AMBIENT 125 F 51.7 C Model Air Flow Rate Entering Air WBT Comp. Total Capacity Power Sensible Capacity Input 75.0 ( 23.9 ) 80.0 ( 26.7 ) 85.0 ( 29.4 ) 90.0 ( 32.2 ) DMS cfm L/s F C MBh kw kw MBh kw MBh kw MBh kw MBh kw Note :These capacities are gross ratings. For net capacity deduct the heat of the supply air blower motor kw x = MBH Refer to the appropriate Blower Performance table for the kw of the supply air blower motor Page 16

17 Air Flow Rate Fan Performance Data DMS 760 External Static Pressure, in wg (Pa) 0.6 (150) 0.8 (200) 1.0 (250) 1.2 (300) 1.4 (350) 1.6 (400) 1.8 (450) 2.0 (500) 2.2 (550) 2.4 (600) 2.6 (0) cfm l/s RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw 17, , , , , , , FAN PERFORMANCE DATA Packaged Air Conditioners 20, , , , , , , , Motor size 15 kw Motor size 18.5 kw Motor size 22 kw Page 17

18 Air Flow Rate Fan Performance Data DMS 900 External Static Pressure, in wg (Pa) 0.6 (150) 0.8 (200) 1.0 (250) 1.2 (300) 1.4 (350) 1.6 (400) 1.8 (450) 2.0 (500) 2.2 (550) 2.4 (600) 2.6 (0) cfm l/s RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw 19, , , , , , , , , , , , , , , , , , FAN PERFORMANCE DATA Packaged Air Conditioners Motor size 15 kw Motor size 18.5 kw Motor size 22 kw Page 18

19 Air Flow Rate Fan Performance Data DMS 1080 External Static Pressure, in wg (Pa) 1.0 (250) 1.2 (300) 1.4 (350) 1.6 (400) 1.8 (450) 2.0 (500) 2.2 (550) 2.4 (600) 2.6 (0) 2.8 (0) 3.0 (750) cfm l/s RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw 21, , , , , , , , , , , , , , , , , , FAN PERFORMANCE DATA Packaged Air Conditioners Motor size 18.5 kw Motor size 22 kw Motor size 30 kw Page 19

20 Air Flow Rate cfm Fan Performance Data DMS 1200 External Static Pressure, in wg (Pa) 1.0 (250) 1.2 (300) 1.4 (350) 1.6 (400) 1.8 (450) 2.0 (500) 2.2 (550) 2.4 (600) 2.6 (0) 2.8 (0) 3.0 (750) cfm l/s RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw 25, , , , , , , , , , , , , , , , , , , , , , , FAN PERFORMANCE DATA Packaged Air Conditioners Page 20 Motor size 18.5 kw Motor size 22 kw Motor size 30 kw

21 Air Flow Rate Fan Performance Data DMS 1500 External Static Pressure, in wg (Pa) 1.2 (300) 1.4 (350) 1.6 (400) 1.8 (450) 2.0 (500) 2.2 (550) 2.4 (600) 2.6 (0) 2.8 (0) 3.0 (750) 3.2 (800) cfm l/s RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw RPM kw 29, , , , , , , , , , , , , , , , , , , , , , , FAN PERFORMANCE DATA Packaged Air Conditioners Page 21 Motor size 22 kw Motor size 30 kw Motor size 37 kw

22 ELECTRICAL DATA - 60 Hz R-407c Model Voltage 220 V / 3Ph / 60 Hz 380 V / 3Ph / 60 Hz 460 V / 3Ph / 60 Hz Compressors RLA Each LRA Each Condenser Fan Motors Supply Blower Motor OS OS Standard Motor 1 Motor 2 DMS-760 Electric Heater Minimum Circuit Amps OS OS Standard Motor 1 Motor 2 Maximum Fuse Breaker Size OS OS Standard Motor 1 Motor 2 FLA Each FLA kw Amps Amps Amps Amps Amps Amps Amps Model Voltage Compressors RLA Each LRA Each Condenser Fan Motors Supply Blower Motor OS OS Standard Motor 1 Motor 2 DMS-900 Electric Heater Minimum Circuit Amps OS OS Standard Motor 1 Motor 2 Maximum Fuse Breaker Size OS OS Standard Motor 1 Motor 2 FLA Each FLA kw Amps Amps Amps Amps Amps Amps Amps 220 V / 3Ph / 60 Hz V / 3Ph / 60 Hz V / 3Ph / 60 Hz Model Voltage 220 V / 3Ph / 60 Hz 380 V / 3Ph / 60 Hz 460 V / 3Ph / 60 Hz Compressors RLA Each LRA Each Condenser Fan Motors Supply Blower Motor OS OS Standard Motor 1 Motor 2 DMS-1080 Electric Heater Minimum Circuit Amps OS OS Standard Motor 1 Motor 2 Maximum Fuse Breaker Size OS OS Standard Motor 1 Motor 2 FLA Each FLA kw Amps Amps Amps Amps Amps Amps Amps Model Voltage Compressors RLA Each LRA Each Condenser Fan Motors Supply Blower Motor OS OS Standard Motor 1 Motor 2 DMS-1200 Electric Heater Minimum Circuit Amps OS OS Standard Motor 1 Motor 2 Maximum Fuse Breaker Size OS OS Standard Motor 1 Motor 2 FLA Each FLA kw Amps Amps Amps Amps Amps Amps Amps 220 V / 3Ph / 60 Hz V / 3Ph / 60 Hz V / 3Ph / 60 Hz Model Voltage Compressors RLA Each LRA Each Condenser Fan Motors Supply Blower Motor OS OS Standard Motor 1 Motor DMS-1500 Electric Heater Minimum Circuit Amps OS OS Standard Motor 1 Motor 2 Maximum Fuse Breaker Size OS OS Standard Motor 1 Motor 2 FLA Each FLA kw Amps Amps Amps Amps Amps Amps Amps 220 V / 3Ph / 60 Hz V / 3Ph / 60 Hz V / 3Ph / 60 Hz Page 22

23 CONTROL PANEL Packaged Air Conditioners DMS 760 SUPPLY AIR BLOWER FAN DIMENSIONAL DATA MOTOR CONDENSER FANS Clearances Above (Condenser Air Discharge) Inches mm Front (Control Panel) Left Right Back RETURN AIR FILTERS EVAPORATOR SUPPLY AIR - TOP / RIGHT HAND SIDE ONLY RETURN AIR - LEFT HAND SIDE ONLY CONDENSERS COMPRESSORS Page 23

24 CONTROL PANEL Packaged Air Conditioners DMS 900 SUPPLY AIR BLOWER FAN DIMENSIONAL DATA MOTOR EVAPORATOR CONDENSER FANS Clearances Above (Condenser Air Discharge) Inches mm Front (Control Panel) Left Right Back RETURN AIR FILTERS SUPPLY AIR - TOP / RIGHT HAND SIDE ONLY RETURN AIR - LEFT HAND SIDE ONLY CONDENSERS COMPRESSORS Page 24

25 CONTROL PANEL Packaged Air Conditioners DMS 1080 MOTOR SUPPLY AIR BLOWER FAN Clearances Front (Control Panel) Above (Condenser Air Discharge) Inches mm Left Right Back DIMENSIONAL DATA CONDENSER FANS EVAPORATOR RETURN AIR FILTERS SUPPLY AIR - TOP / RIGHT HAND SIDE ONLY RETURN AIR - LEFT HAND SIDE ONLY CONDENSERS COMPRESSORS Page 25

26 CONTROL PANEL Packaged Air Conditioners DMS 1200 MOTOR SUPPLY AIR BLOWER FAN Clearances Front (Control Panel) Above (Condenser Air Discharge) Inches mm Left Right Back DIMENSIONAL DATA CONDENSER FANS EVAPORATOR RETURN AIR FILTERS SUPPLY AIR - TOP / RIGHT HAND SIDE ONLY RETURN AIR - LEFT HAND SIDE ONLY CONDENSERS COMPRESSORS Page 26

27 CONTROL PANEL Packaged Air Conditioners DMS 1500 MOTOR SUPPLY AIR BLOWER FAN Clearances Front (Control Panel) Above (Condenser Air Discharge) Inches mm Left Right Back DIMENSIONAL DATA CONDENSER FANS EVAPORATOR RETURN AIR FILTERS SUPPLY AIR - TOP / RIGHT HAND SIDE ONLY RETURN AIR - LEFT HAND SIDE ONLY CONDENSERS COMPRESSORS Page 27

28 TYPICAL WIRING DIAGRAM Page 28

29 TYPICAL WIRING DIAGRAM Page 29

30 TYPICAL WIRING DIAGRAM Page 30

31 GUIDE SPECIFICATIONS DESCRIPTION Standard Units shall be factor assembled, single packaged, cool onl, designed for outdoor mounted installation. The, 75, 90,105 and 125 ton units shall have minimum EER ratings of 7.7. The shall have built-in side duct connections for discharge/suppl and return. The units shall be factor wired, piped, charged with R-407c refrigerant and factor tested prior to shipment. All unit wiring shall be both numbered and colour coded. UNIT CABINET AND FRAME The main Evaporator frame shall be constructed of extruded al pro le joined 3D lon reinforced ABS plastic rounded corners forming the structural frame to house all internal components. All cabinet panels shall be made from G90 painted GI sheets which are hot dip galvanized, shall provide an excellent resistance to UV & corrosion. All panels shall be of double skin construction provided a andwich t e arrangement, 30 mm thick, comprising of 0.7 mm thick galvanized steel internal skin with 0.7 mm thick Painted galvanized sheet outer skin and injected with pol rethane foam of 40 kg/m³ densit, providing an overall thermal transmission coe cient of value K not less than 0.68 W/m² K. Panels shall be easil removable for inspection and maintenance, and shall be xed to the frame with self tapping screws. External skin of the panels shall compl with ASTM B117 standards suitable for 750 hours salt spra test. Cabinet panels shall be easil removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment including overhead rigging. Disposable 2 lters shall be furnished and shall be accessible through a removable access door, sealed airtight to compl with IAQ standards. Condensate connection shall be a minimum of 1.5 FPT connection. INDOOR (EVAPORATOR) F AN ASSEMBLY Fan shall be a belt drive assembl and include an adjustable pitch motor pulle (optional). Fan wheel shall be DIDW t e with forward curved High static blades, amicall balanced to operate smoothl throughout the entire range of operation. Ai ow design shall be constant air volume. The evaporator motor shall be TEFC IP55 class F insulation. OUTDOOR (CONDENSER) FAN ASSEMBLY Each unit shall have three or four condenser fans / motors. The outdoor fans shall be of direct driven propeller t e, discharge air verticall and shall be amicall balanced for smooth operation. The outdoor fan motors shall be TEAO IP55 with class F insulation. Motors shall have permanentl lubricated bearings and shall have external overload protection. REFRIGERANT COMPONENTS Compressors a. Compressors for all models shall be Hermetic Scroll. All compressors shall be internall protected with internal high pressure relief and over temperature protection. The compressors shall be mounted on neoprene mounts to eliminate vibration from being transmitted to the unit structure and cabinet. Coils a. Evaporator and condenser coils shall have aluminum ns mechanicall bonded to seamless internall enhanced copper tubes with all joints brazed. Condenser n spacing shall be limited to 14 ns per inch to maximize heat transfer to minimize blockage and high pressure operating condition, special heresite coating shall be available as factor options b. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Coils shall be tested up to a pressure of 250 psig (evaporator) and 450 psig (condenser). Refrigerant Circuit and Refrigerant Safety componentss hall include a. Thermostatic expansion valve with external equalizing line. b. Filter drier / strainer to eliminate a moisture or foreign matter. c. Accessible service gauge connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during a necessar servicing or troubleshooting, without losing charge. d. The refrigeration s stem shall provide at least 15 F of sub-cooling at design conditions. e. All models shall have a minimum of 3 independent refrigerant circuits. f. Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for eas hookup. g. Unit control board shall have on-board diagnostics and fault code displa. h. Standard controls shall include anti-short c cle and low voltage protection, and permit cooling operation down to 50 F. i. Control board shall monitor each refrigerant safet switch independentl. j. Control board shall retain last 5 fault codes in nonvolatile memor, which will not be lost in the event of a power loss. ELECTRIC HEATING - OPTIONAL Nickel chromium electric heating elements shall be provided as required the application with 2 stage control, for 54 kw or 72 kw capacities. The heating section shall have a primar mit control(s) and automatic reset to prevent the heating element s stem from operating at an excessive temperature. Units with Electric Heating shall be wired for a single point power suppl. Page 31

32 UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125 F outdoor temperature. The compressor, with standard controls, shall be capable of operation down to 50 F outdoor temperature. ELECTRICAL REQUIREMENTS All unit power wiring shall enterunit capabinet at a single factor provided gland be capable of side entr. MAINTENANCE The Saber Packaged Air Conditioners are premium qualit machines with ver ow maintenance requirements. Compressors used in Saber Packaged Units are of Scroll t e and are charged with the correct amount of refrigerant and lubricating oil. Unless there is a leak in the s stem, no topping up is generall required. All bearings used in the fan shaft, fan motor and evaporator fan motor are permanentl lubricated for life. Lubrication is therefore not a part of the periodic maintenance schedule. EVERY MONTH Remove the lters and blow compressed air over them to get rid of loose dust. Visuall inspect the lters conditions, replace them with new ones of same sizes if required. Saber Packaged Air Conditioners are provided with a specia designed drain pan, for proper maintenance check and cleanblockages at drain connections if a. EVERY 3 MONTHS In addition to the monthl maintenance above, check the belt tension of evaporator fan. A correct tension is indicated when the belt has a relaxation of approximatel 10 mm to 13 mm when pressed lightl with a nger. EVERY SIX MONTHS In addition to the maintenance done ever three months The condenser coils should be cleaned spra ing water over it at low pressure or with a brush while ensuring that the ns are not damaged. Check all electrical connections and tighten them if required. Clean all accessible electrical panels of dirt and dust. Before cleaning the control panels, ENSURE that the electrical power to the unit is switched off. EVERY 12 MONTHS In addition to the maintenance done ever six months Use a proper cleaning cloth toclean fan blades and motors. Ensure that the unit is working properl checking, current, voltages, pressures and temperatures. Check the earthing or grounding of the unit. Check the exterior of the unit fora signs of corrosion. Even though it is highl unlikel, if an corrosion that is seen, should be removed proper sanding the surface. Repaint the unit with proper touch up paint, available from York. Check the unit for a unusual vibrations or noise, locate the cause and rectif it changing mounts, base isolators etc as required. Page 32

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