BPF. Centrifugal Plug Fans

Transcription

1 BPF Centrifugal Plug Fans

2 Introduction INTRODUCTION Plug Fans S&P - THE COMPANY Soler & Palau was founded in 1951 in Ripoll (Spain) and since this date has become one of the world s leading companies engaged in the manufacture, sales and distribution of all types of ventilating and air moving products. Today Soler & Palau has eight production plants and eleven wholly owned commercial subsidiary companies located across the globe. Supporting the design, development production and commercial facilities are a professional team of more than 1300 employees who ensure that Soler & Palau continue to have an active presence in all global market sectors. S&P - THE STRATEGY At the heart of Soler & Palau s company strategy is the continued substantial investment in product and manufacturing research, development and quality control. Since 1951 the sustained investment in these critical areas has enabled Soler & Palau to offer to its customers products with unparalleled quality and reliability. These critical elements of success today form the fundamental cornerstones of the company s strategy for growth within increasingly competitive global markets. Today Soler & Palau has more than 60 highly qualified engineers working in areas such as product and manufacturing technology research, development, innovation and production. The engineers work closely with international safety standards agencies to ensure that all of Soler & Palau s products are manufactured and supplied in accordance with only the very latest mechanical and electrical safety standards. All products are extensively tested with the company s comprehensive in-house airflow, acoustic and environmental test laboratories which have been officially certified by AENOR to EN standards. Currently Soler & Palau hold both ISO 9001:2000 and ISO 14001:1996 certifications and were also the first company in Spain to be registered to the original ISO 9000 standards. Through operating a continual rigorous program of new and existing product development and improvement means that Soler & Palau s customers are assured that they will continue to receive products of only the very highest quality and reliability both now and in the future. 2

3 BPF CENTRIFUGAL

4 BPF Centrifugal Plug Fans Soler & Palau developed this new centrifugal plug fan serie looking to efficiency, noise level and structural strength. The result is the new BPF plug fan serie, with top performance level in every aspect. Diameter range from 280 up to 1000 mm Airflow up to m 3 /h, pressure rise up to 2800 Pa Efficiency up to 75% - Very low noise level. Centrifugal plug fan serie is available in direct driven version with its own rigid structure unit, designed to be mounted in air handling units. The motors used are IEC-standard three phase foot mounted motor with PTC. All the motor are EFF2 and high-efficiency motors class EFF1 are also available. The unit fans can be equipped with 3 phase motor with integrated VFD (frequency converter). Description: Compact free running unit in plenum made by a base frame, motor, backward wheel impeller, inlet cone. High performance impeller made in welded steel, backward wheel curve 7 blade, wheel rotation CW/RD, painted. Inlet cone with measuring device to determinate flow rate on request. Unit mounted on a rigid base frame made by C profiles of welded base frame, with rigid motor support. Complete unit with admissible vibration severity less than 2,8mm/s according ISO IEC standard three-phase motor IMB3 EFF2, multivoltage, protection by PTC thermistor, IP55, Output: 0.55 up to 37kW - Frames: 71 up to 250M/L - Voltage: / V (up to 100L) /660V (from 112M and up) Class F insulation (DT=80K) - Continuous duty: S1 - Ambient temperature: -20/+40 C, at 1000 m.a.s.l. Suitable for inverter duty applications. Motor in accordance EEF1 or motor with built-on VFD (frequency inverter) on request. Special tension or multispeed motor available on request. Special anticorrosion treatament on request. Mounting with horizontal motor shaft only. Accessories Inlet guard grill. Outlet flexible connector. Antivibration mounts. ON / OFF electrical isolation switch. Pressure and airflow sensor. 4

5 INSTALLATION INSTRUCTION for BPFM plug fans Optimum distances from the wheel to other components; Distance at the inlet side LA 0,5 x DSa* Distance at the outlet side LD 1 x DSa Housing wall distances A 1,8 x DSa A = B In box section with unequal side lengths, a reference surface F (equivalent parameter) consisting of side-width A and side-high B can be calculated as an iteration when there is a minimum clearance of 0,3 x DSa between the impeller and the wall. F = AxB In the case of disturbance flow (for example curved pipe at the inlet, flaps etc) LA 1 x DSa Nominal Wheel Size Real Wheel size (ØDSa)

6 EXAMPLE OF SELECTION BPF 355 Air volume Q = 2900 m 3 /h Static pressure P = 295 Pa Fan speed N = 1600 rpm Shaft power W = 0,33 kw Total efficiency n = 71 % Sound pressure level Lps6 = 68 db Measurement according to DIN (test bench arrangement C), ρ =1.2 kg/m³, sound pressure level measured at 1 m distance 6

7 SOUND LEVEL The sound indicated on the BPFM catalogue is a Sound Pressure Level-Lps 6 (A-weighted) measured at one meter of pressure side, in hemispherical free field ambient. From the Lps 6 (A) a corresponding value of Sound Power Level-Lws 6 (A) in spherical free field ambient can be estimated as belowe; Lws 6 (A) = Lps 6 (A)+ 20log 10 (d)+6 Where d = distance between the fan and the microphone in m of Lps 6 (A) The Lps 5 (suction side) is 3 db(a) less of the value at the pressure side: Lps 5 = Lps 6 3 db The Octave-band (linear-weighted) of sound pressure level at pressure side Lps 6 -Oct or in suction side Lps 5 -Oct must be achieve with adding the coefficient K in table 1 below. Ie: BPFM500 Lps 5 = 78 db Octave Band at outlet side K db rel Octave Band at inlet side K db rel

8 BPFM 280 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 280-2T-01 0, , BPFM 280-2T-02 0, , BPFM 280-2T-03 1, , BPFM 280-2T-04 1, , BPFM 280-2T-05 2, , BPFM 280-2T , Dimensions A J K B B C DEScRiPTioNS a B c D E F G H i J K N BPFM kw 71 (2p) 3F 363 5, BPFM kw 80 (2p) 3F 380 5, BPFM kw 80 (2p) 3F 380 5, BPFM kw 90S (2p) 3F 426 5, BPFM kw 90L (2p) 3F 426 5, BPFM kw 100L (2p) 3F 453 5,

9 Wheel performance curve BPF 280 FaN SizE BPF 280 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρ =1.2 kg/m³, sound pressure level measured at 1 m distance 9

10 BPFM 315 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 315-2T-03 1, , BPFM 315-2T-04 1, , BPFM 315-2T-05 2, , BPFM 315-2T , BPFM 315-2T , Dimensions A J K B B C DEScRiPTioNS a B c D E F G H i J K N BPFM kw 80 (2p) 3F 400 5, BPFM kw 90S (2p) 3F 447 5, BPFM kw 90L (2p) 3F 447 5, BPFM kw 100L (2p) 3F 474 5, BPFM kw 112M (2p) 3F 474 5,

11 Wheel performance curve BPF 315 FaN SizE BPF 315 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 11

12 BPFM 355 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 355-4T-03 1, , BPFM 355-4T-04 1, , BPFM 355-2T-05 2, , BPFM 355-2T , BPFM 355-2T , Dimensions A J K B B C DEScRiPTioNS a B c D E F G H i J K N BPFM kw 90S (4p) 3F 468 6, BPFM kw 90L (4p) 3F 468 6, BPFM kw 90L (2p) 3F 468 6, BPFM kw 100L (2p) 3F 495 6, BPFM kw 112M (2p) 3F 495 6,

13 Wheel performance curve BPF 355 FaN SizE BPF 355 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 13

14 BPFM 400 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 400-4T-03 1, , BPFM 400-4T-04 1, , BPFM 400-4T-05 2, , BPFM 400-4T , BPFM 400-2T , BPFM 400-2T-08 5, , Dimensions A J K B B C DEScRiPTioNS a B c D E F G H i J K N BPFM kw 90S (4p) 3F 491 6, BPFM kw 90L (4p) 3F 491 6, BPFM kw 100L (4p) 3F 518 6, BPFM kw 100L (4p) 3F 518 6, BPFM kw 112M (2p) 3F 518 6, BPFM kw 132S (2p) 3F 585 6,

15 Wheel performance curve BPF 400 FaN SizE BPF 400 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 15

16 BPFM 450 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 450-4T-03 1, , BPFM 450-4T-04 1, , BPFM 450-4T-05 2, , BPFM 450-4T , BPFM 450-4T , BPFM 450-4T-08 5, , BPFM 450-2T-09 7, , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 90S (4p) 3F 517 7, BPFM kw 90L (4p) 3F 517 7, BPFM kw 100L (4p) 3F 544 7, BPFM kw 100L (4p) 3F 544 7, BPFM kw 112M (4p) 3F 544 7, BPFM kw 132S (4p) 3F 611 7, BPFM kw 132S (2p) 3F 611 7,

17 Wheel performance curve BPF 450 FaN SizE BPF 450 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 17

18 BPFM 500 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 500-4T-04 1, , BPFM 500-4T-05 2, , BPFM 500-4T , BPFM 500-4T , BPFM 500-4T-08 5, , BPFM 500-4T-09 7, , BPFM 500-2T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 90L (4p) 3F 545 8, BPFM kw 100L (4p) 3F 572 8, BPFM kw 100L (4p) 3F 572 8, BPFM kw 112M (4p) 3F 572 8, BPFM kw 132S (4p) 3F 640 8, BPFM kw 132M (4p) 3F 640 8, BPFM kw 160M (2p) 3F 765 8,

19 Wheel performance curve BPF 500 FaN SizE BPF 500 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 19

20 BPFM 560 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 560-6T-04 1, , BPFM 560-4T-05 2, , BPFM 560-4T , BPFM 560-4T , BPFM 560-4T-08 5, , BPFM 560-4T-09 7, , BPFM 560-4T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 100L (6p) 3F 603 8, BPFM kw 100L (4p) 3F 603 8, BPFM kw 100L (4p) 3F 603 8, BPFM kw 112M (4p) 3F 603 8, BPFM kw 132S (4p) 3F 670 8, BPFM kw 132M (4p) 3F 670 8, BPFM kw 160M (4p) 3F 796 8,

21 Wheel performance curve BPF 560 FaN SizE BPF 560 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 21

22 BPFM 630 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 630-6T-05 2, , BPFM 630-6T , BPFM 630-4T , BPFM 630-4T-08 5, , BPFM 630-4T-09 7, , BPFM 630-4T , BPFM 630-4T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 112M (6p) 3F 641 9, BPFM kw 112M (4p) 3F 641 9, BPFM kw 132S (6p) 3F 708 9, BPFM kw 132S (4p) 3F 708 9, BPFM kw 132M (4p) 3F 708 9, BPFM kw 160M (4p) 3F 834 9, BPFM kw 160L (4p) 3F 834 9,

23 Wheel performance curve BPF 630 FaN SizE BPF 630 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 23

24 BPFM 710 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 710-6T , BPFM 710-6T , BPFM 710-6T-08 5, , BPFM 710-4T-09 7, , BPFM 710-4T , BPFM 710-4T , BPFM 710-4T-12 18, , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 132S (6p) 3F BPFM kw 132M (6p) 3F BPFM kw 132M (6p) 3F BPFM kw 132S (4p) 3F BPFM kw 160M (4p) 3F BPFM kw 160L (4p) 3F BPFM kw 180M (4p) 3F

25 Wheel performance curve BPF 710 FaN SizE BPF 710 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 25

26 BPFM 800 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 800-6T , BPFM 800-6T-08 5, , BPFM 800-6T-09 7, , BPFM 800-6T , BPFM 800-4T , BPFM 800-4T-12 18, , BPFM 800-4T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 132M (6p) 3F , BPFM kw 132M (6p) 3F , BPFM kw 160M (6p) 3F , BPFM kw 160L (6p) 3F , BPFM kw 160L (4p) 3F , BPFM kw 180M (4p) 3F , BPFM kw 180M (4p) 3F ,

27 Wheel performance curve BPF 800 FaN SizE BPF 800 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 27

28 BPFM 900 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM 900-8T , BPFM 900-8T-08 5, , BPFM 900-6T-09 7, , BPFM 900-6T , BPFM 900-6T , BPFM 900-6T-12 18, , BPFM 900-6T , BPFM 900-4T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 160M (8p) 3F , BPFM kw 160M (8p) 3F , BPFM kw 160M (6p) 3F , BPFM kw 160L (6p) 3F , BPFM kw 180L (6p) 3F , BPFM kw 200L (6p) 3F , BPFM kw 200L (6p) 3F , BPFM kw 200L (4p) 3F ,

29 Wheel performance curve BPF 900 FaN SizE BPF 900 K factor correction for spectrum noise of BPF octave band (Hz) K 2K 4K 8K inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 29

30 BPFM 1000 Technical characteristicscs FaN TYPE Motor power Poles r.p.m. l N r.p.m. max. Freq. weight (kw) 1/min (a) 1/min (Hz) (kg) BPFM T-08 5, , BPFM T-09 7, , BPFM T , BPFM T , BPFM T , BPFM T-12 18, , BPFM T , BPFM T , BPFM T , BPFM T , Dimensions DEScRiPTioNS a B c D E F G H i J K N BPFM kw 160M (8p) 3F , BPFM kw 160M (8p) 3F , BPFM kw 160L (6p) 3F , BPFM kw 180L (8p) 3F , BPFM kw 180L (6p) 3F , BPFM kw 200L (6p) 3F , BPFM kw 200L (6p) 3F , BPFM kw 225M (6p) 3F , BPFM kw 225S (4p) 3F , BPFM kw 250M (6p) 3F ,

31 Wheel performance curve BPF % 40 60% 70% 75% % 16 65% static pressure p fa [Pa] ,0 6,3 5,0 4,0 3,1 2,5 2,0 1,6 1, % 55% 99 50% sound pressure level A-weighted [db(a)] speed [1/min] volume flow rate V [m³/h] K factor correction for spectrum noise of BPF FaN SizE octave band (Hz) K 2K 4K 8K BPF 1000 inlet outlet Measurement according to DIN (test bench arrangement C), ρρ=1.2 kg/m³, sound pressure level measured at 1 m distance 31

32 Accessories Outlet flexible connector Inlet protections guard Flexible connector manufactured from 2 inlet flanges mounted with a flexible material to connect the duct at the fan outlet. Avoid the vibrations. Inlet protection guard to prevent any contact with the fan impeller. Antivibration mounts (AM) To avoid the vibration of the fan to the structure of the insallation. It is necessary to know the right position of the antivibrations mounts before the installation. Model am-25m am-50m am-75m am-100m am-125m LoaD in KG load: 10-25kg / each load: 20-50kg / each load: 30-75kg / each load: kg / each load: kg / each 32

33 Antivibration mounts (KSE) Rubber anti-vibration mounts to reduce vibration and noise transmission to the installation. (1 KSE = set of 4 supports per bag) Modelo KSE-45 KSE-70 weight fan kg kg ON/OFF Electrical isolation switch Complete range of isolation switch for motor from 23 A to 75 A. - Rotary padlocking ON/OFF switch. - Two additional contact (open and closed). - IP55 protection. Model (1 speed) W Maximum current absorbed (a) H intz-02/16 16 intz-02/23 23 intz-02/45 45 Model (2 speed) W Maximum current absorbed (a) H intz-04/16 16 intz-04/23 23 intz-04/45 45 intz-04/75 75 Three phase fan Y/ switch Rotary switch with three positions, off, Y and Maximum current rating: 20A. IP 67 protection. Supply voltage Voltage of motor V 3/380/50 3/400/ V 3/ /50 3/ /50 33

34 Adjustable frequency drive. Ip21 version Ip55 version For three phase motors from 0,37 to 15 kw. Din Rail mounting (Ip21 or IP55). Voltage supplies: single phase 230V 50/60Hz (VFTM MONO) three phase 400V 50/60Hz (VFTM TRI). External display of parameters (Current, power, torque, speed, frequency ). Speed selection with potentiometer. Integrated EMC level A filter. Regulator and preset PI. Run/Fault relay output contacts. Model Motor power Nominal current Power dissipated Size reference Weight (kw) (a) (W) (Kg) Single phase supply voltage; V 50/60Hz, with integrated EMc filter VFTM MoNo 0,18 0,18 1,5 24 T1 1,5 VFTM MoNo 0,37 0,37 3,3 41 T1 1,5 VFTM MoNo 0,55 0,55 3,7 46 T2 1,5 VFTM MoNo 0,75 0,75 4,8 60 T2 1,5 VFTM MoNo 1,1 1,1 6,9 74 T3 1,8 VFTM MoNo 1,8 1, T3 1,8 VFTM MoNo 2,2 2, T4 3,1 Three phase supply voltage; 400V 50/60Hz, with integrated EMc filter VFTM TRi 0,37 0,37 1,5 32 T3 1,8 VFTM TRi 0,55 0,55 1,9 37 T3 1,8 VFTM TRi 0,75 0,75 2,3 41 T3 1,8 VFTM TRi 1,1 1, T3 1,8 VFTM TRi 1,5 1,5 4,1 61 T3 1,8 VFTM TRi 2,2 2,2 5,5 79 T4 3,1 VFTM TRi 3 3 7,1 125 T4 3,1 VFTM TRi 4 4 9,5 150 T4 3,1 VFTM TRi 5,5 5,5 14,3 232 T5 6,5 VFTM TRi 7,5 7, T5 6,5 VFTM TRi ,7 397 T6 11 VFTM TRi T

35 TDP-F Pressure sensor and airflow sensor with display. Enables you to control the pressure in the fan inlet. Pressure range: Pa. Output signal: 0-10 V / 4-20 ma. Power supply: 24 VDC. Model Electrical supply Maximum power Ø connector Voltage ip Pressure Dimensions LxaxH (Va) (mm) protection range (mm) TDP-F 24VAC-24VDC 4 6, V / 4-20 ma IP Pa 75x36x80 Measuring device to get air volume dote The definition of the volume flow follows through the measurement of the differential pressure in the fan inlet. The are 4 pressure probes positioned in each inlet cone, the pressure probe are connected with a PVC tube. Each size of fan was measured and the calibration curves determined. Based on the curves measured the following calibration factors (k-factor) can be used: Fan Type k-factor BPFM BPFM BPFM BPFM BPFM BPFM Fan Type k-factor BPFM BPFM BPFM BPFM BPFM BPFM The flow rate of the fan in operational conditions may be simply read on the calibration chart for the relevant fan size, plotting on the chart the pressure value read by the probe. Example: Consider to use an BPFM 280, rotating at 3550 rpm, with a total pressure of 1000 Pa. The flow rate is about m³/h. From the manometer connected to the pressure probe system you will read 1275 Pa. When entering this pressure on the calibration chart pressure axis, at the intersection with the BPFM 280 calibration curve, a value of 3000 m³/h will be read on the flow rate axis. If the same fan is running at a different speed but with the same flow rate, the pressure probe system will again readρρ = 1275 Pa. The calculation of the volume flow is made according to the following formula: V = k * ρ [ m 3 /h ] This relation applies for the densityρρ = 1,205 [Kg/m 3 ]. At density deviating from 1,205 [Kg/m 3 ] the following correction can be made: ρ Vρ = V1,205 * 1,205 / ρρ Where: V = volume flow atρρ = 1,205 Kg/m 3 [m 3 /h] Vρ = volume flow at density ρ [m 3 /h] ρ = density 1,205 Kg/m 3 ρ = differential pressure at the fan inlet (difference between fan inlet and suction chamber) [Pa] 35

36 CALIBRATION CHART BPFM 280 TO p (Pa) air flow (m 3 /h) CALIBRATION CHART BPFM 630 TO p (Pa) air flow (m 3 /h) 36

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40 Investigación, Desarrollo y Alta Tecnología Soler & Palau Departamento comercial C/ Llevant, 4 Polígono Industrial Llevant Parets del Vallès (Barcelona) - ESPAÑA Tel Fax Correo electrónico: oem.info@solerpalau.com Web: