PARTS MANUAL CHRISTEN HUSKY A-1, A-1A, A-1B, A-1C

Transcription

1 WIPLINE FLOATS SKIS MODIFICATIONS AIRCRAFT SALES AVIONICS INTERIOR MAINTENANCE PAINT REFINISHING WIPLINE FLOATS MODEL 2100 PARTS MANUAL CHRISTEN HUSKY A-1, A-1A, A-1B, A-1C 1700 Henry Ave Fleming Field (KSGS), South St. Paul, MN Ph: Fax:

2 THIS PAGE INTENTIONALLY LEFT BLANK Page 2 of Rev J

3 TABLE OF CONTENTS SECTION PAGE TABLE OF CONTENTS... 3 LOG OF REVISIONS... 4 FLOAT PART SALES DEPT. OPERATIONS... 5 PARTS ORDERING... 5 DAMAGED GOODS... 5 RETURNED PARTS... 5 ORDER SHORTAGES... 6 CREDIT POLICY... 6 LIST OF ABBREVIATIONS... 6 NEW CUSTOMER INFORMATION... 7 HULL ASSEMBLY AMPHIBIAN... 9 HULL ASSEMBLY SEAPLANE TOP SKIN HULL AMPHIBIAN TOP SKIN HULL SEAPLANE WHEELWELL ASSEMBLY AMPHIBIAN EXTRUSIONS HULL AMPHIBIAN EXTRUSIONS HULL SEAPLANE PUMPER TUBE INSTALLATION INSTALLATION WATER RUDDER ASSEMBLY NOSE GEAR LOWER ASSEMBLY NOSE WHEEL (GROVE) ASSEMBLY NOSE WHEEL (PARKER) INSTALLATION MAIN GEAR RETRACTION ASSEBMLY MAIN GEAR WHEEL, GROVE/WIPAIRE ASSEMBLY MAIN GEAR WHEEL CLEVLAND/PARKER INSTALLATION STRUTS, WIRES AND SPREADER BARS INSTALLATION FUSELAGE STEPS INSTALLATION FUSELAGE MODIFICATION INSTALLATION STEERING AND RETRACT SYSTEM INSTALLATION - HYDRAULIC SYSTEM ASSEMBLY HYDRAULIC PUMP (WITHOUT BAGGAGE EXTENSION) ASSEMBLY HYDRAULIC PUMP (WITH BAGGAGE EXTENSION) HYDRAULIC SCHEMATIC ELECTRICAL SCHEMATIC GEAR CONTROL (ROUND) GEAR CONTROL (RECTANGLE) HYDRAULIC PUMP NOTE: Any information not found in this manual for strut package parts and other aircraft installation items refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through the Wipaire Customer Service department Rev J Page 3 of 98

4 Wipline Model 2100 Parts Manual LOG OF REVISIONS Revision Pages Effected Description Date A ADDED GROVE/WIPAIRE BRAKE ASSEMBLY AND REVISED TABLE OF CONTENTS. B 43, 51 NOSE AND MAIN GEAR RETRACT CYLINDER P/N CHANGED. 12/12/05 3/20/06 C 64 ADDED BELLY ENCLOSURES 4/20/06 D CHANGED FLOAT DECK COVER P/Ns 8/3/06 E 51 Changed P/Ns for Main Gear Bushings Added part umber and revision to all pages 10/31/06 F 44, 51 Hydraulic Cylinder Part number change. 7/21/07 G Multiple Many pages changed with updated part numbers for parts. New figure added for water rudder. 9/1/10 H ALL Reformatted entire manual, update to Part Sales Dept 5/28/2013 page, added new warranty and customer information, updated hyd. pump, gear selector, electrical schematic images and BOMS, corrected multiple clerical errors and incorrect part/item callouts, added Grove Nose wheel Added Grove Nose Wheel, washer was J 3 Removed Warranty Claim Form 3/31/16 You may also look at the latest parts manual at Hours: 7:00 AM 6:00 PM, Monday through Friday Page 4 of Rev J

5 FLOAT PART SALES DEPT. OPERATIONS Hours: 7:00 AM 6:00 PM, Monday through Friday Central U.S. Time Phone: Fax: Website: Shipping Schedule: In-stock orders received before 3:00 PM CST ship the same day. Orders received after this time may be assessed an AOG fee for special priority handling. As we are primarily a manufacturer, our stocks can be rapidly depleted by production requirements. Therefore, prices and availability are subject to change at any time. It is our intent to provide courteous and prompt service of your needs. Please let us know of any problem or concerns so that changes in these procedures can be a benefit to all. PARTS ORDERING Purchase orders should include 1. P.O. Number 2. Name of person placing order 3. Invoicing information: I. Customer name company or individual i. Address ii. Phone and fax number 4. Shipping information: I. Address (if different from invoice address) II. Method of shipment/preferred carrier 5. Aircraft model, float model and serial numbers 6. Wipaire part number; name; type, e.g. left or right; quantity 7. Payment method: VIS A, MasterCard, COD (U.S. customers only). Pre-payment by check or wire transfer, open account (see credit policy section). DAMAGED GOODS Inspect all parts upon receipt. Damages to parts in transit must be filed as a claim against the carrier. RETURNED PARTS Written explanation of reason for return must accompany parts, including invoice number of original shipment. Shipping charges on returned parts must be prepaid or the shipment will be refused Rev J Page 5 of 98

6 ORDER SHORTAGES Check shipment against delivery slip immediately. All claims for any shortages should be made within three (3) days after order receipt. CREDIT POLICY Parts will be shipped on open account, net 30 days, to Wipaire-approved credit customers only. A balance due over 60 days will result in no shipments. Wipaire, Inc reserves the right to send any order C.O.D. LIST OF ABBREVIATIONS All references in this manual to LEFT and RIG HT are from the perspective of the pilot s seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB Amphib. AR Assy. Brkt. Btm. Bulk. Ctr. Cyl. Ft. Ftg. Fus. Fwd. Horiz. Hyd. Afterbody Amphibious As Required Assembly Bracket Bottom Bulkhead Center Cylinder Front Fitting Fuselage Forward Horizontal Hydraulic Inbd. Lg. Lt. Lwr. Opt. Otbd. Reinf. Rr. Rt. Sm. SN Spr. Upr. Vert. W.W. Inboard Large. Left Lower Optional Outboard Reinforcement Rear Right Small Serial Number Spreader Upper Vertical Wheel Well Page 6 of Rev J

7 NEW CUSTOMER INFORMATION Customer Name Billing Address Shipping Address Phone Number Fax Number Purchasing Contact Phone Number Fax Number Accounts Payable Contact Phone Number Fax Number Type(s) of Aircraft Owned or Maintained Model(s) of Floats and Skis Owned or Maintained FedEx and/or UPS account number (if applicable) Please return to Wipaire Customer Service: Fax Phone Rev J Page 7 of 98

8 THIS PAGE INTENTIONALLY LEFT BLANK Page 8 of Rev J

9 HULL ASSEMBLY AMPHIBIAN FIGURE Rev J Page 9 of 98

10 HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 BULKHEAD #1 21A ASSY BULKHEAD #3 21A BULKHEAD 21A ANGLE NOSE BOX ATTACH 21A ANGLE NOSE BOX ATTACH 21A ASSY BULKHEAD #4 21A BULKHEAD MAIN 21A SUPPORT BULKHEAD LOWER 21A CLAMP, PUMP OUT TUBE 3A ASSY BULKHEAD #5 21A BULKHEAD - MAIN 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A PANEL SPR. BAR 21A SUPPORT BULKHEAD #6 21A CLAMP, PUMP OUT TUBE 3A ASSY BULKHEAD #6 21A BULKHEAD MAIN 21A SUPPORT BULKHEAD LOWER 21A GROMMET MS ASSY BULKHEAD #7 L. 21A BULKHEAD - MAIN 21A SUPPORT BULKHEAD LOWER 21A ASSY BULKHEAD #7 R 21A BULKHEAD - MAIN 21A SUPPORT BULKHEAD LOWER 21A ASSY BULKHEAD #8 L. 21A BULKHEAD - MAIN 21A SUPPORT BULKHEAD LOWER 21A Page 10 of Rev J

11 HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 ANGLE A.B. SKIN ATTACH L. 21A ANGLE A.B. SKIN ATTACH R. 21A ASSY BULKHEAD #8 R 21A BULKHEAD - MAIN 21A SUPPORT BULKHEAD LOWER 21A ANGLE A.B. SKIN ATTACH L. 21A ANGLE A.B. SKIN ATTACH R. 21A ASSY. BULKHEAD #10 21A BULKHEAD - MAIN 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A PANEL SPR. BAR 21A BULKHEAD #11 21A BULKHEAD #12 21A BULKHEAD #13 21A ASSY. BULKHEAD #14 21A BULKHEAD - MAIN 21A CHANNEL REIN. 21A PLATE WATER RUDDER STOP 21A ASSY. SPR. BAR PANEL FWD 21A PANEL SPR. BAR 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N ASSY. SPR. BAR PANEL AFT 21A PANEL SPR. BAR 21A ANGLE SIDE L. 21A Rev J Page 11 of 98

12 HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 ANGLE SIDE R. 21A BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N NOSE BUMPER 21A STEP BOARDING 3A REINFORCEMENT COVER 21A CONVER INSP. ASSY. 21A COVER INSP. 21A GASKET 21A SCREW ATTACH AN R SIDE SKIN STEP TO BOW L. OUTBR D 21A SIDE SKIN STEP TO BOW R. OUTBR D 21A SIDE SKIN STEP TO BOW L. INBR D 21A SIDE SKIN STEP TO BOW R. INBR D 21A BRACKET (PADDLE) STOP (RIGHT) CLIP 3A PADDLE 4 FT SIDE SKIN STEP TO STERN L. OUTBR D 21A SIDE SKIN STEP TO STERN R. OUTBR D 21A SIDE SKIN STEP TO STERN L. INBR D 21A SIDE SKIN STEP TO STERN R. INBR D 21A NOTE: DIFFERENCE BETWEEN R. AND L. IS FINISH 21 2 STIFFENER SIDE SKIN 21A STIFFENER SIDE SKIN 21A ASSY. BOTTOM SKIN FWD L. 21A Page 12 of Rev J

13 HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 SKIN ALONE 21A ASSY. BOTTOM SKIN FWD R. 21A SKIN ALONE 21A (ASSY. INCLUDES BONDED STIFFENERS) 2 STIFFENER 21A STIFFENER 21A STIFFENER 21A STIFFENER 21A STIFFENER 21A STIFFENER 21A BOTTOM SKIN AFTERBODY L. 21A BOTTOM SKIN AFTERBODY R. 21A ASSY. SPRAY RAIL L. 21A ASSY. SPRAY RAIL R. 21A BOOSTER SISTER KEEL L. 21A BOOSTER SISTER KEEL R. 21A DOUBLER GUNWALL AFT L. 21A DOUBLER GUNWALL AFT R. 21A DOUBLER GUNWALL FWD L. 21A DOUBLER GUNWALL FWD R. 21A TUBE SPR. BAR MOUNTING 21A BOLT AN4-22A 12 WASHER NAS1149D0416J 12 WASHER NAS1149D0463J 6 NUT MS21044N Rev J Page 13 of 98

14 THIS PAGE INTENTIONALLY LEFT BLANK Page 14 of Rev J

15 HULL ASSEMBLY SEAPLANE FIGURE Rev J Page 15 of 98

16 HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 BULKHEAD #1 21A COVER ASS Y COVER NOSE GEAR OPENING 21S A/R PLATE NUT MS21059L3 2 1 ASSY BULKHEAD #3 21A BULKHEAD 21A ANGLE NOSE BOX ATTACH 21A ANGLE NOSE BOX ATTACH 21A ASSY BULKHEAD #4 21A BULKHEAD MAIN 21A SUPPORT BULKHEAD LOWER 21A CLAMP, PUMP OUT TUBE 3A ASSY BULKHEAD #5 21A BULKHEAD - MAIN 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A PANEL SPR. BAR 21A SUPPORT BULKHEAD LOWER 21A CLAMP, PUMP OUT TUBE 3A ASSY BULKHEAD #6 21A BULKHEAD MAIN 21A SUPPORT BULKHEAD LOWER 21A GROMMET MS ASSY BULKHEAD #7 21S BULKHEAD - MAIN 21A SUPPORT BULKHEAD LOWER 21A CLAMP, PUMP OUT TUBE 3A ASSY BULKHEAD #8 21S BULKHEAD MAIN 21A Page 16 of Rev J

17 HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 SUPPORT BULKHEAD LOWER 21A ANGLE A.B. SKIN ATTACH 21A CLAMP, PUMP OUT TUBE 3A ASSY. BULKHEAD #10 21S BULKHEAD - MAIN 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A PANEL SPR. BAR 21A ANGLE VERTICAL 21S CLAMP, PUMP OUT TUBE 3A BULKHEAD #11 21A BULKHEAD #12 21A BULKHEAD #13 21A ASSY. BULKHEAD #14 21A BULKHEAD - MAIN 21A CHANNEL REIN. 21A PLATE WATER RUDDER STOP 21A ASSY. SPR. BAR PANEL FWD 21A PANEL SPR. BAR 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N ASSY. SPR. BAR PANEL AFT 21A PANEL SPR. BAR 21A ANGLE SIDE L. 21A ANGLE SIDE R. 21A Rev J Page 17 of 98

18 HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N NOSE BUMPER 21S SIDE SKIN STEP TO BOW L. OUTBR D 21S SIDE SKIN STEP TO BOW R. OUTBR D 21S SIDE SKIN STEP TO BOW L. INBR D 21S SIDE SKIN STEP TO BOW R. INBR D 21S BRACKET (PADDLE) STOP (LEFT) 3A STOP (RIGHT) CLIP 3A PADDLE SIDE SKIN STEP TO STERN L. OUTBR D 21A SIDE SKIN STEP TO STERN R. OUTBR D 21A SIDE SKIN STEP TO STERN L. INBR D 21A SIDE SKIN STEP TO STERN R. INBR D 21A NOTE: DIFFERENCE BETWEEN R. AND L. IS FINISH 18 2 STIFFENER SIDE SKIN 21A STIFFENER SIDE SKIN 21A ASSY. BOTTOM SKIN FWD L. 21A SKIN ONLY 21A ASSY. BOTTOM SKIN FWD R. 21A SKIN ONLY 21A (ASSY. INCLUDES BONDED STIFFENERS) 2 STIFFENER 21A STIFFENER 21A STIFFENER 21A STIFFENER 21A Page 18 of Rev J

19 HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 2 STIFFENER 21A STIFFENER 21A BOTTOM SKIN AFTERBODY L. 21S BOTTOM SKIN AFTERBODY R. 21S ASSY. SPRAY RAIL L. 21A ASSY. SPRAY RAIL R. 21A BOOSTER SISTER KEEL L. 21A BOOSTER SISTER KEEL R. 21A DOUBLER GUNWALL AFT L. 21A DOUBLER GUNWALL AFT R. 21A DOUBLER GUNWALL FWD L. 21A DOUBLER GUNWALL FWD R. 21A TUBE SPR. BAR MOUNTING 21A BOLT AN4-22A 12 WASHER NAS1149D0416J 12 WASHER NAS1149D0463J 6 NUT MS21044N Rev J Page 19 of 98

20 THIS PAGE INTENTIONALLY LEFT BLANK Page 20 of Rev J

21 TOP SKIN HULL AMPHIBIAN FIGURE Rev J Page 21 of 98

22 TOP SKIN - HULL AMPHIBIAN, FIGURE 3 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 SKIN FWD SECTION L. 21A SKIN FWD SECTION R. 21A SKIN AFT SECTION L. 21A SKIN AFT SECTION R. 21A SUPPORT INSP. COVER - LARGE 21A A/R TINNERMAN WITH TAPE SUPPORT INSP. COVER SMALL 21A A/R TINNERMAN WITH TAPE INSP. COVER ASSY LARGE W/ ANGLE & GASKET 21A A/R SCREW ATTACH SS TATP 8 X 5/8 3 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A INSP. COVER LARGE W/ ANGLE (2 CUPS) & GASKET 21A A/R SCREW ATTACH SS TATP 8 X 5/8 3 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A INSP. COVER ASSY - SMALL 21A A/R SCREW ATTACH SS TATP 8 X 5/8 3 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A COVER GEAR INDICATOR L. 21A COVER GEAR INDICATOR R. 21A PLACARD DOWN - LAND 10A PLACARD UP - WATER 10A SCREW CAM - LOK SCREW CAM LOK RECEPTACLE CAM LOK N Page 22 of Rev J

23 TOP SKIN - HULL AMPHIBIAN, FIGURE 3 REF NO. NO. REQ. PART DESCRIPTION PART NO. 9 1 JAMB BAGGAGE DOOR 21A BAGGAGE JAMB, HINGE SIDE ASSY BAGGAGE DOOR 21A COVER - SKIN 21A HINGE 21A HINGE 21A STIFFENER - DOOR 21A STIFFENER ENDS 21A RETAINER - LOCK 3A LOCK PIN 3A CATCH LATCH 3A LOCK SPRING 3A RING OPENING SEAL GASKET (NOT SHOWN) HINGE PIN RIVET POP BOLT 10/32 X ½ SS 11 1 TOP RAIL BAGGAGE OPENING L. 21A TOP RAIL BAGGAGE OPENING R. 21A JAMB BAGGAGE DOOR 21A CLEAT TIE DOWN 21A BUSHING 21A SCREW ATTACH AN525-10R24 4 NUT MS21044N Rev J Page 23 of 98

24 THIS PAGE INTENTIONALLY LEFT BLANK Page 24 of Rev J

25 TOP SKIN HULL SEAPLANE FIGURE Rev J Page 25 of 98

26 TOP SKIN - HULL SEAPLANE, FIGURE 4 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 SKIN FWD SECTION L. 21S SKIN FWD SECTION R. 21S SKIN AFT SECTION L. 21S SKIN AFT SECTION R. 21S SUPPORT INSP. COVER - LARGE 21A A/R TINNERMAN WITH TAPE SUPPORT INSP. COVER SMALL 21A A/R TINNERMAN WITH TAPE INSP. COVER ASSY LARGE W/ ANGLE & GASKET 21A A/R SCREW ATTACH SS TATP 8 X 5/8 3 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A INSP. COVER LARGE ANGLE (2 CUPS) & GASKET 2A A/R SCREW ATTACH SS TATP 8 X 5/8 3 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A INSP. COVER ASSY- SMALL & GASKET 21A A/R SCREW ATTACH SS TATP 8 X 5/8 4 SEAL GASKET ONLY (FORMED COVER) SEAL GASKET ONLY (FLAT COVER) 21A COVER ASSY & GASKET 21S SEAL GASKET ONLY A/R SCREW ATTACH SS TATP 8 X 5/8 A/R NUT TINNERMAN 9A STIFFENER ANGLE 30S JAMB BAGGAGE DOOR 21A SEAL GASKET (NOT SHOWN) Page 26 of Rev J

27 TOP SKIN - HULL SEAPLANE, FIGURE 4 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 JAMB HINGE SIDE ASSY BAGGAGE DOOR 21A COVER - SKIN 21A HINGE 21A STIFFENER - DOOR 21A STIFFENER ENDS 21A RETAINER - LOCK 3A LOCK PIN 3A CATCH LATCH 3A LOCK SPRING 3A RING OPENING A221 1 SEAL GASKET (NOT SHOWN) TOP RAIL BAGGAGE OPENING L. 21A TOP RAIL BAGGAGE OPENING R. 21A JAMB BAGGAGE DOOR 21A CLEAT TIE DOWN 21A BUSHING 21A SCREW ATTACH AN525-10R24 4 NUT MS21044N3 4 WASHER NAS1149D0363J Rev J Page 27 of 98

28 THIS PAGE INTENTIONALLY LEFT BLANK Page 28 of Rev J

29 WHEELWELL ASSEMBLY AMPHIBIAN FIGURE Rev J Page 29 of 98

30 WHEELWELL ASSEMBLY AMPHIBIAN, FIGURE 5 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASS Y WHEELWELL HALF L. 21A PANEL FORMED L. 21A RING COVER REINFORCEMENT 13A COVER 21A SCREW AN R6 1 ASS Y WHEELWELL HALF R. 21A PANEL FORMED R. 21A RING COVER REINFORCEMENT 13A COVER 21A SCREW AN R6 2 1 ASS Y WHEELWELL PANEL OUTBR D L. 21A ASS Y - WHEELWELL PANEL OUTBR D R. 21A ASS Y WHEELWELL PANEL INBR D L. 21A ASS Y - WHEELWELL PANEL INBR D R. 21A CARRY-THRU STRAP OUTBR D L. 21A CARRY-THRU STRAP OUTBR D R. 21A CARRY-THRU STRAP INBR D L. 21A CARRY-THRU STRAP INBR D R. 21A CARRY-THRU STRAP INBR D L. 21A CARRY-THRU STRAP INBR D R. 21A ANGLE ATTACH AFT L. 21A ANGLE ATTACH AFT R. 21A SHIM 21A ANGLE ATTACH FWD 21A SAND GUARD ASS Y (NOT SHOWN) 21A SAND GUARD (NOT SHOWN) 21A SCREW AN R8 4 NUT PLATE MS MUD FLAP (NOT SHOWN) 21A REINFORCEMENT 21A Page 30 of Rev J

31 EXTRUSIONS HULL AMPHIBIAN FIGURE Rev J Page 31 of 98

32 EXTRUSION HULL AMPHIBIAN, FIGURE 6 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 GUNWALL L. 21A GUNWALL R. 21A CHINE - FWD L. 21A CHINE FWD R. 21A CHINE AFTERBODY L. 21A CHINE AFTERBODY R. 21A KEEL - MAIN 21A KEEL - AFTERBODY 21A STRAP CHINE L. 21A STRAP CHINE R. 21A Page 32 of Rev J

33 EXTRUSIONS HULL SEAPLANE FIGURE Rev J Page 33 of 98

34 EXTRUSION HULL SEAPLANE, FIGURE 7 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 GUNWALL L. 21A GUNWALL R. 21A CHINE - FWD L. 21A CHINE FWD R. 21A CHINE AFTERBODY L. 21A CHINE AFTERBODY R. 21A KEEL - MAIN 21S KEEL - AFTERBODY 21S AFTERBODY GUSSET SUPPORT ASSY. 21S ANGLE SUPPORT AFTERBODY L. 21S ANGLE SUPPORT AFTERBODY R. 21S STRAP CHINE L. 21A STRAP CHINE R. 21A Page 34 of Rev J

35 PUMPER TUBE INSTALLATION FIGURE Rev J Page 35 of 98

36 PUMPER TUBE INSTALLATION, FIGURE 8 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 CUP PUMPOUT ALUM. 4A A/R RIVETS MS20470AD CLAMP UPPER END CLAMP LOWER END 3A STOPPER PUMPER TUBE PUMPOUT TUBE 10.5 IN. 21A PUMPOUT TUBE 12.5 IN. 21A PUMPOUT TUBE 15.0 IN. 21A PUMPOUT TUBE 17.5 IN. 21A PUMPOUT TUBE 23.0 IN. 21A PUMPOUT TUBE 21.5 IN. 21A PUMPOUT TUBE 18.5 IN. 21A Page 36 of Rev J

37 WIPLINE MODEL 2100 FLOAT PERTS MANUAL INSTALLATION WATER RUDDER FIGURE Rev J Page 37 of 98

38 INSTALLATION WATER RUDDER, FIGURE 9 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASSY. - BLADE 21A BLADE ARM L. 21A ARM R. 21A WATER RUDDER POST WITH BELLCRANK ASSEMBLY WATER RUDDER POST ASSEMBLY BELLCRANK, WATER RUDDER POST ASSEMBLY BUMBER, DOWN STOP 21A ROLL PIN GUIDE, RETRACT 21A PIN ATTACH 5/16 x 1 ½ inches 3 2 SPRING 21A BOLT - ATTACH AN5-25A 3 WASHER NAS1149D0516J 1 WASHER NAS 1149D0563J 1 NUT MS21083N5 5 1 BOLT, ATTACH AN5-11A A/R WASHER NAS1149D0563J 1 NUT MS21044N5 6 1 ASSEMBLY TOP BEARING 21A PLATE 21A BEARING 21A ASSEMBLY LOWER BEARING 21A BRACKET 21A BEARING 05DU STOP 21A BOLT ATTACH LOWER AN4-6A 2 WASHER NAS1149D0416J Page 38 of Rev J

39 INSTALLATION WATER RUDDER, FIGURE 9 REF NO. NO. REQ. PART DESCRIPTION PART NO. 2 NUT MS21083N4 2 BOLT ATTACH LOWER AN3-6A 2 WASHER NAS1149D0316J 2 NUT MS21044N3 9 1 BOLT, ATTACH AN5-12A A/R WASHER NAS1149D0563J 1 NUT MS21044N Rev J Page 39 of 98

40 THIS PAGE INTENTIONALLY LEFT BLANK Page 40 of Rev J

41 ASSEMBLY - NOSE GEAR RETRACTION FIGURE Rev J Page 41 of 98

42 ASSEMBLY NOSE GEAR RETRACTION, FIGURE 10 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASSY. NOSE BOX 21A NOSE BOX 21A COVER ACCESS 8A GASKET 30A SCREW AN R4 2 1 END CAP - AFT 21A ANGLE 21A BOLT AN4-6A 2 WASHER NAS1149D0463J 2 WASHER NAS1149D0416J 2 NUT MS21044N4 4 1 TRACK NOSE END L. 21A TRACK NOSE END R. 21A BOLT AN4-53A 4 WASHER NAS1149D0416J 2 NUT NAS5679-A4W 6 1 ROD END - RAM 21A NUT - JAMB AN316-5R 7 1 LINK DOWN LOCK 21A AXLE SHAFT 21A ROLLER 3A SNAP RING H 8 1 TROLLEY SPRING ATTACH 21A AXLES - SHAFT 34A BLOCK - SLIDE 3A BOLT AN4-5A 4 WASHER NAS1149D0463J Page 42 of Rev J

43 ASSEMBLY NOSE GEAR RETRACTION, FIGURE 10 REF NO. NO. REQ. PART DESCRIPTION PART NO. 8 WASHER NAS1149D0416J 4 NUT NAS5679-A4W 10 1 ELBOW MS D 11 1 HYDRAULIC CYLINDER A/R WASHER NAS1149D1416J 13 2 BOLT AN5-20A A/R WASHER NAS1149F0563P 2 NUT MS21044N BOLT AN5-21A A/R WASHER NAS1149F0563P 2 NUT MS21044N PLATE BEARING UPPER 21A CLIP-MAGNETIC INDICATOR (NOT SHOWN) 21A PROXIMITY SWITCH (NOT SHOWN) SCREW (NOT SHOWN) MS Rev J Page 43 of 98

44 THIS PAGE INTENTIONALLY LEFT BLANK Page 44 of Rev J

45 ASSEMBLY NOSE GEAR LOWER FIGURE Rev J Page 45 of 98

46 ASSEMBLY NOSE GEAR LOWER, FIGURE 11 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 COMMON GREASEZERK 1095K WELDMENT, PIVOT SHAFT, FORK, NOSE GEAR 21A FORK, NOSE GEAR (2100) 21A PRESSURE PLATE 21A BLOCK - SPRING 21A TOW HOOK NOSE GEAR 21A BEARING PLATE, LOWER, NOSE GEAR 21A BLOCK - PIVOT, NOSE GEAR 21A FRICTION CUP 21A PIN, ANTIROTATION 21A PLUNGER- NOSE WHEEL, 21,23,3,34 21A SPRING NOSE GEAR 21A PRESSURE SPRING 21A BOLT - MODIFIED, PIVOT BLOCK 30A THRUST WASHER 3A /4" CHROME BALL BEARING 9528K BOLT AN4-7A 18 2 BOLT AN5-14A 19 2 BOLT AN5-16A 20 1 O-RING AN SPRING M SOCKET HEAD CAP SCREW MS NUT MS21044N NUT MS21044N STAR WASHER MS NUT MS WASHER NAS1149D0463J 28 8 WASHER NAS1149F0463P 29 4 WASHER NAS1149F0532P 30 4 WASHER NAS1149F0563P 31 4 SOCKET HEAD CAP SCREW NAS P Page 46 of Rev J

47 ASSEMBLY NOSE WHEEL (GROVE) FIGURE 12A Rev J Page 47 of 98

48 ASSEMBLY NOSE WHEEL (GROVE), FIGURE 12A REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 BOLT, AXLE, NOSE GEAR SPACER ASSEMBLY, NOSE WHEEL ASSEMBLY, WHEEL, GROVE 49-12AF GREASE RETAINER SEAL WHEEL HALF INNER A WHEEL HALF OUTER AF BEARING CORE A BEARING CONE A BOLT AN4-23A NUT MS21044N O-RING MS WASHER NAS1149F TIRE XA1AA TUBE AD1A2 4 1 COMMON GREASEZERK 1095K MODIFIED WASHER 3A NUT MS21083N8 7 1 WASHER NAS1149D0863J Page 48 of Rev J

49 ASSEMBLY NOSE WHEEL (PARKER) FIGURE 12B Rev J Page 49 of 98

50 ASSEBLY NOSE WHEEL (PARKER), FIGURE 12B REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 COMMON GREASEZERK 1095K SPACER 3A MODIFIED BOLT 3A MODIFIED WASHER 3A NOSE WHEEL ASSEMBLY 21A PARKER WHEEL ASSEMBLY D GASKET WHEEL HALF BOLT AN4-7A NUT MS21044N WASHER NAS1149F0432P TIRE XA1AA TUBE AD1A BEARING CORE A BEARING CONE A NUT MS21083N8 7 2 WASHER NAS1149D0863J Page 50 of Rev J

51 INSTALLATION MAIN GEAR RETRACTION FIGURE Rev J Page 51 of 98

52 INSTALLATION MAIN GEAR RETRACTION, FIGURE 13 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASS Y DRAG LINK L. 21A ASS Y DRAG LINK R. 21A BEARING 08FDU ASS Y SHOCK STRUT 21A ASS Y LOWER END 21A ZERK GREASE 1095K41 2 WASHER NAS1149D0416J 2 WASHER NAS1149D0463J 1 DUAL BUSHING ASSEMBLY BUSHING ASSEMBLY RETAINING PIN 21A COTTER PIN MS SLEEVES 21A TRACK MAIN GEAR L. 21A TRACK MAIN GEAR R. 21A BEARING - UPPER 10DU12 1 BEARING LOWER 08DU CYLINDER FITTING - ELBOW MS D 5 1 ROD END 21A JAMB NUT AN SPACER 21A CHAMFERED WASHER MS20002C6 (CHAMFERED EDGE GOES AGAINST CYLINGER) 6 1 ARM RETRACT L. 21A ARM RETRACT R. 21A AXLE SHOCK STRUT 21A Page 52 of Rev J

53 INSTALLATION MAIN GEAR RETRACTION, FIGURE 13 REF NO. NO. REQ. PART DESCRIPTION PART NO. 8 1 INDICTATOR ASS Y 21A GEAR ACTUATOR 21A ROLLER TRACK 21A WASHER SEALING 93783A BOLT ASSEMBLY 21A BOLT 21A STUD 21A RETAINER - GREASE 21A O RING MS ZERK GREASE 1095K NUT MS21044N8 2 WASHER NAS1149F0863P 15 1 NUT MS21083N5 A/R WASHER NAS1149F0563P 16 1 BOLT AN5-11A 2 WASHER NAS1149F0563P 1 NUT MS21044N BOLT AN4-13A 4 WASHER NAS1149D0416J 2 NUT MS21044N BOLT TRACK ATTACH AN3-6A 8 WASHER NAS1149D0316J 8 WASHER NAS1149D0363J 8 NUT MS21044N Rev J Page 53 of 98

54 INSTALLATION MAIN GEAR RETRACTION, FIGURE 13 REF NO. NO. REQ. PART DESCRIPTION PART NO BOLT AN8-33A 1 WASHER NAS1149F0832P 1 WASHER NAS1149F0863P 1 NUT MS21044N PLATE - SEPARATING 21A BOLT AN3-5A 8 WASHER NAS1149D0316J 4 NUT MS21044N BUSHING - LOWER SHOCK STRUT 21A CLIP, MAGNETIC INDICATOR (NOT SHOWN) 21A PROXIMITY SWITCH (NOT SHOWN) SCREW (NOT SHOWN) MS Page 54 of Rev J

55 ASSEBMLY MAIN GEAR WHEEL, GROVE/WIPAIRE FIGURE 14A Rev J Page 55 of 98

56 ASSEMBLY MAIN GEAR WHEEL, GROVE/WIPAIRE - FIGURE 14A REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASS Y WHEEL AND BRAKE (COMPLETE) INCLUDES ALL ITEMS BELOW EXCEPT TIRE & TUBE 2 1 GASKET - TEFLON 3A GREASE RETAINER BRAKE DISC BOLT AN4-23A 6 3 WASHER NAS1149F0432P 7 3 NUT MS21044N4 8 2 BEARING RACE (CHROME) BEARING CUP SEAL - INSIDE/OUTSIDE TIRE TYPE III 500 x 5, 6 PLY AA1D TUBE 500 X 5 XA1AC 13 1 BRAKE ASSEMBLY PISTON O-RING MS BLEEDER ASSEMBLY FITTING 45 BRAKE LINE MS D 15 2 TORQUE PIN NUT MS21044N4 Page 56 of Rev J

57 ASSEMBLY MAIN GEAR WHEEL, GROVE/WIPAIRE - FIGURE 14A REF NO. NO. REQ. PART DESCRIPTION PART NO ASS Y BACK PLATE PAD RIVET ASS Y PRESSURE PLATE LINING RIVET BRAKE TORQUE PLATE BOLT AN4H-15A 3 WASHER NAS1149F0432P 20 1 SPACER 3A NUT AXLE 3A COTTER PIN MS WHEEL HALF-INNER WHEEL HALF-OUTER (HALVES NOT SOLD SEPERATELY) Rev J Page 57 of 98

58 THIS PAGE INTENTIONALLY LEFT BLANK Page 58 of Rev J

59 ASSEMBLY MAIN GEAR WHEEL CLEVLAND/PARKER FIGURE 14B Rev J Page 59 of 98

60 ASSEMBLY MAIN GEAR WHEEL, CLEVELAND/PARKER, FIGURE 14B REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASSY. WHEEL (W/ TUBE & TIRE) 3A ASSY. - WHEEL 3A GASKET - TEFLON 3A GREASE RETAINER 3A BRAKE DISC BOLT AN4-22A 6 3 WASHER NAS1149F0432P 7 3 NUT MS21044N4 8 2 BEARING CUP 8231 BEARING CUP, CHROME (OPT.) 8231CP 9 2 BEARING CONE 8125 BEARING CONE, CHROME (OPT.) 8125CP 10 2 SEAL - INSIDE/OUTSIDE TIRE TYPE III 500 X 5, 6 PLY 12 1 TUBE 500 X 5 1 ASSY. BRAKE AND TORQUE PLATE ASSY. CALIPER (RIGHT) 21A ASSY. CALIPER (LEFT) 21A PISTON O RING AN FITTING - 45 DEGREES (BRAKE LINE) MS D 14 1 SEAT BLEEDER Page 60 of Rev J

61 ASSEMBLY MAIN GEAR WHEEL, CLEVLAND/PARKER, FIGURE 14B REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 SCREW BLEEDER CAP BLEEDER ANCHOR BOLT WASHER NAS1149F0463P 2 NUT MS21044N ASSY. BACK PLATE PLATE BACK LINING RIVET ASSY. PRESSURE PLATE PLATE - PRESSURE LINING RIVET BRAKE TORQUE PLATE - LEFT 3A BRAKE TORQUE PLATE RIGHT 3A BOLT AN4H15A 1 WASHER NAS1149F0432P 20 1 SPACER 3A NUT AXLE 3A COTTER PIN MS WHEEL HALF-INNER WHEEL HALF-OUTER (HALVES NOT SOLD SEPERATELY) Rev J Page 61 of 98

62 THIS PAGE INTENTIONALLY LEFT BLANK Page 62 of Rev J

63 INSTALLATION STRUTS, WIRES AND SPREADER BARS FIGURE Rev J Page 63 of 98

64 INSTALLATION STRUTS, WIRES, & SPREADER BARS, FIGURE 15 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 2 ASS Y - STRUT - FRONT 21A ASS Y - STRUT CENTER 21A ASS Y STRUT REAR 21A ASS Y DRAG WIRE FWD 21A CLEVIS L. * AN665-46LS 1 CLEVIS R. AN665-46RS * 1 CHECK NUT L. AN316-C5L 1 CHECK NUT R. AN316-C5R 2 PIN CLEVIS SP4ZF6 2 PIN COTTER SP90C5 5 2 ASS Y DRAG WIRE AFT 21A CLEVIS L. AN665-46LS * 1 CLEVIS R. AN665-46RS * 1 NUT CHECK L. AN316-C5L 1 NUT CHECK R. AN316-C5R 2 PIN CLEVIS SP4ZF6 2 PIN COTTER SP90C5 6 2 FITTING LOWER FRONT STRUT 21A BOLT ATTACH TO FLOAT AN6-33A 2 WASHER NAS1149D0663J 2 NUT MS21044N6 7 1 FITTING UPPER FRONT STRUT L. 21A FITTING UPPER FRONT STRUT R. 21A BOLT ATTACH TO FUSELAGE AN6-45A 2 WASHER NAS1149D0663J 2 NUT MS21044N6 * S DENOTES STAINLESS STEEL Page 64 of Rev J

65 INSTALLATION STRUTS, WIRES, & SPREADER BARS, FIGURE 15 REF NO. NO. REQ. PART DESCRIPTION PART NO. 8 4 BOLT ATTACH STRUT TO FITTING AN6-20A 4 WASHER NAS1149D0663J 4 NUT MS21044N6 9 2 LUG WIRE PULL LOWER FWD 21A BOLT ATTACH TO SPREADER BAR AN6-25A 4 WASHER NAS1149D0616J 2 NUT MS21044N LUG WIRE PULL UPPER FWD 21A BOLT ATTACH STRUT TO FITTING AN5-17A 4 WASHER NAS1149D0563J 4 NUT MS21044N BOLT ATTACH STRUT TO FITTING AN6-17A 4 WASHER NAS1149D0663J 4 NUT MS21044N FITTING REAR STRUT LOWER L. 21A FITTING REAR STRUT LOWER R. 21A BOLT ATTACH TO FLOAT AN6-36A 4 WASHER NAS1149D0663J 2 NUT MS21044N FITTING REAR STRUT UPPER 21A BOLT ATTACH TO FUSELAGE AN6-35A 4 WASHER NAS1149D0663J 2 NUT MS21044N LUG WIRE PULL UPPER REAR 21A LUG WIRE PULL LOWER REAR 21A BOLT ATTACH TO SPREADER BAR AN6-27A 4 WASHER NAS1149D0663J 2 NUT MS21044N Rev J Page 65 of 98

66 INSTALLATION STRUTS, WIRES, & SPREADER BARS, FIGURE 15 REF NO. NO. REQ. PART DESCRIPTION PART NO WASHER REAR WIRE PULL 21A SPREADER BAR 21A BOLT SPREADER BAR ATTACH AN5-24A 8 WASHER NAS1149D0516J 8 WASHER NAS1149D0563J 8 NUT MS21044N CAP 21A SPACER 21A BLOCK DECK FITTING 21A BOLT BLOCK ATTACH AN6-42A 4 WASHER NAS1149F0616P 4 NUT MS21044N TUBE SPREADER BAR MOUNTING 21A BELLY COVER CENTER 21A BELLY ENCLOSURE 21A FLY WIRE ENCLOSURE 21A FLY WIRE ENCLOSURE 21A Page 66 of Rev J

67 INSTALLATION FUSELAGE STEPS FIGURE Rev J Page 67 of 98

68 INSTALLATION FUSELAGE STEPS, FIGURE 16 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 STEP - LEFT 21A STEP, BOARDING, LEFT (OPTIONAL) STEP RIGHT 21A BOLT STEP ATTACH AN3-20A 10 WASHER NAS1149D0316J 5 NUT MS21044N 3 5 HOLE PLUG BPF 1 SPACER (BETWEEN STEP AND R CENTER STRUT) 6A BOLT (STEP ATTACH R. CENTER) AN3-22A Page 68 of Rev J

69 INSTALLATION FUSELAGE MODIFICATION FIGURE Rev J Page 69 of 98

70 INSTALLATION FUSELAGE MOODIFICATION, FIGURE 17 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 CHANNEL - REINFORCEMENT 21A CHANNEL - REINFORCEMENT 21A CHANNEL REINFORCEMENT 21A CHANNEL REINFORCEMENT 21A CHANNEL REINFORCEMENT 21A CHANNEL REINFORCEMENT 21A CLAMP AN742D10 10 BOLT AN3-4A 20 WASHER NAS1149D0363J 10 NUT MS21044N3 Page 70 of Rev J

71 INSTALLATION STEERING AND RETRACT SYSTEM FIGURE Rev J Page 71 of 98

72 INSTALLATION STEERING AND RETRACT SYSTEM, FIGURE 18 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASS Y BALANCE PULLEY 21A ASS Y PULLEY BRACKET 21A BRACKET 21A SPACER - BLOCK 21A PULLEY MS BOLT AN4-7A 1 WASHER NAS1149D0463J 1 NUT MS21083N4 2 BRACKET Z 21A CLAMP AN742D12 1 BOLT AN3-22A 1 BOLT AN3-5A A/R WASHER NAS1149D0363J 4 NUT MS21044N3 2 BOLT AN3-4A 4 WASHER NAS1149F0332P 2 2 ASS Y STEERING PULLEY 21A ASS Y PULLEY BRACKET 21A BRACKET 21A SPACER - BLOCK 21A PULLEY MS BOLT AN4-7A 1 WASHER NAS1149D0463J 1 NUT MS21083N4 2 CLAMP AN742D12 2 EYE BOLT AN42B4A 1 BOLT AN3-17A A/R WASHER NAS1149D0363J 3 NUT MS21044N3 3 1 ASS Y RETRACT TUBE 21A GROMMET RUBBER MS SCREW ATTACH AN WASHER AN NUT MS21044N3 Page 72 of Rev J

73 INSTALLATION STEERING AND RETRACT SYSTEM, FIGURE 18 REF NO. NO. REQ. PART DESCRIPTION PART NO. 4 1 HANDLE RETRACT 21A SET SCREW HOOK RETRACT HANDLE 21A SCREW ATTACH AN526-10R9 2 NUT MS21044N3 6 1 CHAIN RETRACT 15 INCH 21A EXTENSION RUDDER HORN 21A CLAMP ATTACH MS BOLT ATTACH AN4-11A 2 WASHER NAS1149D0463J 2 NUT MS21044N4 8 2 SPRING 21A TURNBUCKLE BARREL MS21251B3S 2 FORK TERMINAL MS RS 1 PIN ATTACH MS C13 1 PIN COTTER MS WASHER NAS1149D0316J 3 EYE TERMINAL MS LS 10 3 FORK END TERMINAL NAS1435K3 3 BALL & SINGLE SHANK MS20664C PIN, COTTER MS PIN, CLEVIS MS C13 14 WASHER AN960PD ASS Y RUDDER RETURN SPRING 21A SPRING 21A A/R CABLE (REQUEST LENGTH) 3/32 X 7 (NOT SHOWN) RM Rev J Page 73 of 98

74 THIS PAGE INTENTIONALLY LEFT BLANK Page 74 of Rev J

75 INSTALLATION - HYDRAULIC SYSTEM FIGURE Rev J Page 75 of 98

76 INSTALLATION HYDRAULIC SYSTEM, FIGURE 19 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASS Y - HAND PUMP 21A PLACARD 12A BOLT ATTACH AN3-6A 3 WASHER AN WASHER NAS1149F0363P 3 NUT MS21044N3 4 1 HANDLE 21A HAND PUMP (ONLY) BRACKET PUMP ATTACH 21A PLUG AN814-4D 1 O RING MS UNION 21A O RING MS UNION AN815-4D 1 O RING MS UNION AN919-6D 1 O RING MS CAP PLUG 9283K CAP SCREW ATTACH MS WASHER NAS1149F0563P 13 8 CLAMP MOUNTING 21A BOLT ATTACH AN3-14A 16 WASHER NAS1149D0363J 8 NUT MS21044N3 Page 76 of Rev J

77 INSTALLATION HYDRAULIC SYSTEM, FIGURE 19 REF NO. NO. REQ. PART DESCRIPTION PART NO ASS Y BRAKE LINE (NOT SHOWN) 21A FITTING ASS Y HYD. PUMP (without exterior Comp) 21A COMPLETE WITH MOUNT SEE FIGURE 20A,B Rev J Page 77 of 98

78 THIS PAGE INTENTIONALLY LEFT BLANK Page 78 of Rev J

79 ASSEMBLY HYDRAULIC PUMP (WITHOUT BAGGAGE EXTENSION) FIGURE 20A Rev J Page 79 of 98

80 ASSEMBLY HYDRAULIC PUMP (WITHOUT BAGGAGE EXTENSION), FIGURE 20A REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 3 RELAY, 12V, 5 PRONG PIN, CRIMP FEMALE, 1/8" DIA CONNECTOR PLUG, MALE, 2 CONN TERMINAL CABLE, DIODE ADAPTOR TIMER RELAY HARNESS DIODE, 2-1/2" 1N CLAMP, CABLE, CPC SIZE PLUG, MALE, CPC SIZE 1, 4 PIN CPC FREE HANG, 4 PIN, FEMALE ASSEMBLY, BRACKET, HYDRAULIC PUMP 21A ASSEMBLY, HYDRAULIC PUMP, 12V 21A PLATE, SUPPORT, HYDRAULIC PUMP 21A ANGLE, MOUNTING, HYD. PUMP 21A FT WIRE, 12 AWG, WHITE FT WIRE, 20 AWG, WHITE HOUSING CONNECTOR ASSEMBLY FUSE HOLDER 3453LF2A 19 1 TERMINAL BLOCK, 6 CONNECTOR PIN, CRIMP SOCKET, 24-20G CRIMP SOCKET, FEMALE FUSE, 250V, (S2565-1) AGC-1 Page 80 of Rev J

81 ASSEMBLY HYDRAULIC PUMP (WITHOUT BAGGAGE EXTENSION), FIGURE 20A REF NO. NO. REQ. PART DESCRIPTION PART NO BOLT AN3-3A 24 2 BOLT AN4-5A 25 2 SCREW, MACHINE, TRUSS HEAD AN R SOCKET, 5 PRONG, PLASTIC BR05FW FT HEAT SHRINK, TUBING, BLACK HS105-3/ SOCKET HEAD CAP SCREW MS NUT MS21044N NUT MS21044N WASHER, SPLIT MS GROMMET, RUBBER MS WASHER NAS1149D0363J 34 7 WASHER NAS1149F0332P 35 3 WASHER NAS1149F0363P 36 2 WASHER NAS1149F0463P RING CONNECTOR R Rev J Page 81 of 98

82 THIS PAGE INTENTIONALLY LEFT BLANK Page 82 of Rev J

83 ASSEMBLY HYDRAULIC PUMP (WITH BAGGAGE EXTENSION) FIGURE 20B Rev J Page 83 of 98

84 ASSEMBLY HYDRAULIC PUMP (WITH BAGGAGE EXTENSION), FIGURE 20B REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 3 RELAY, 12V, 5 PRONG PIN, CRIMP FEMALE, 1/8" DIA CONNECTOR PLUG, MALE, 2 CONN TERMINAL CABLE, DIODE ADAPTOR TIMER RELAY HARNESS DIODE, 2-1/2" 1N CLAMP, CABLE, CPC SIZE PLUG, MALE, CPC SIZE 1, 4 PIN CPC FREE HANG, 4 PIN, FEMALE ASSEMBLY, BRACKET, HYDRAULIC PUMP 21A ASSEMBLY, HYDRAULIC PUMP, 12V 21A PLATE, SUPPORT, HYDRAULIC PUMP 21A ANGLE, MOUNTING, HYD. PUMP 21A FT WIRE, 12 AWG, WHITE FT WIRE, 20 AWG, WHITE HOUSING CONNECTOR ASSEMBLY FUSE HOLDER 3453LF2A 19 1 TERMINAL BLOCK, 6 CONNECTOR PIN, CRIMP SOCKET, 24-20G CRIMP SOCKET, FEMALE FUSE, 250V, (S2565-1) AGC BOLT AN3-3A Page 84 of Rev J

85 ASSEMBLY HYDRAULIC PUMP (WITH BAGGAGE EXTENSION), FIGURE 20B REF NO. NO. REQ. PART DESCRIPTION PART NO BOLT AN4-5A 25 2 SCREW, MACHINE, TRUSS HEAD AN R SOCKET, 5 PRONG, PLASTIC BR05FW FT HEAT SHRINK, TUBING, BLACK HS105-3/ SOCKET HEAD CAP SCREW MS NUT MS21044N NUT MS21044N WASHER, SPLIT MS GROMMET, RUBBER MS WASHER NAS1149D0363J 34 7 WASHER NAS1149F0332P 35 3 WASHER NAS1149F0363P 36 2 WASHER NAS1149F0463P RING CONNECTOR R Rev J Page 85 of 98

86 THIS PAGE INTENTIONALLY LEFT BLANK Page 86 of Rev J

87 HYDRAULIC SCHEMATIC FIGURE Rev J Page 87 of 98

88 HYDRAULIC SCHEMATIC, FIGURE 21 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 2 ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A FITTING ELBOW (DECK FITTING) AN833-4D 4 NUT AN924-4D 4 WASHER NAS1149D0763J 7 1 ASS Y HYDRAULIC HOSE 21A FITTING QUAD AN827-4D 9 2 ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A ASS Y HYDRAULIC HOSE 21A FITTING ELBOW AN833-3D 4 WASHER NAS1149D0663J 2 NUT AN924-3D Page 88 of Rev J

89 HYDRAULIC SCHEMATIC, FIGURE 21 REF NO. NO. REQ. PART DESCRIPTION PART NO LINE ASS Y HARD 21A LINE ASS Y FLEX 21A ASS Y BRAKE LINE (FUSELAGE TO DECK) 21A Rev J Page 89 of 98

90 THIS PAGE INTENTIONALLY LEFT BLANK Page 90 of Rev J

91 ELECTRICAL SCHEMATIC FIGURE Rev J Page 91 of 98

92 ELECTRICAL SCHEMATIC, FIGURE 22 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 ASSY, WIRING HARNESS, GEAR SELECTOR 4A ASSY, WIRING HARNESS, GEAR ADVISORY 4A BREAKER, CIRCUIT, KLIXON, 2AMP BREAKER, CIRCUIT, KLIXON, 5AMP PIN S1635-1SF 7 8 SOCKET S HOUSING S HOUSING S BREAKER, CIRCUIT, 40AMP W-23-X1A1G-40 A1 3 RELAY 12V A3 3 RELAY SOCKET BR05FW' A4 7 DIODE 1N4004 A5 1 FUSE 1 AMP AGC-1 A6 1 FUSE HOLDER 3453LF2A A7 2 ASSEMBLY, TIMER RELAY 12V A9 1 DIODE CABLE ADAPTOR A10 8 SWITCH, 2 WIRE 5801 A12 2 ELECTRICAL TERMINAL, 4 CONNECT A15 1 HARNESS W'IRE, FLOATS LT 6A A16 1 HARNESS W'IRE, FLOATS, RT 6A Page 92 of Rev J

93 12 6 GEAR ADVISORY (REF ONLY) NOSE B B 1 7 MAIN B B DIM 10 PUMP R 4 6 NOSE G G 3 5 MAIN G G GEAR ADVISORY UP WATER DOWN LAND OHM RESISTOR (12V) 180 OHM RESISTOR (24) (USE 2 SIDED TAPE TO APPLY) GEAR ADVISORY PUSH BUTTON (REF ONLY) 14 8 TO GEAR ADVISORY (REF ONLY) BACK VIEW CONTROL HEAD 10 GEAR CONTROL (ROUND) FIGURE Rev J Page 93 of 98

94 GEAR CONTROL (ROUND), FIGURE 23 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 GEAR SELECTOR ASSY. ROUND (12V) 21A SWITCH 8857K TOGGLE SWITCH, SPDT, ON-ON A101SYCB 3 9 SOCKET INDICATOR LAMP, 14V, RED INICATOR LAMP, 14V, GREEN INDICATOR LAMP, 14V, BLUE BLOCK, GEAR CONTROL 21A HARNESS ASSEMBLY, GEAR SELECTOR 4A GEAR SWITCH KNOB 21A RESISTOR, 14V, DALE RH5 5W RH SCREW, TRUSS HEAD, 6-32 AN R PLACARD, ROUND2100 GEAR SELECTOR 10B RING CONNECTOR, #6, 20 AWG, RED R CABLE TIE PLT1M-M 15 16" SHRINK WRAP, 3/16, WHITE HIXR-3/ " HEAT SHRINK TUBING HS105-1/ " WIRE, 20AWG, WHITE Page 94 of Rev J

95 7 GEAR ADVISORY (REF ONLY) GEAR ADVISORY PUSH BUTTON (REF ONLY) OHM RESISTOR (12V) 180 OHM RESISTOR (24V) (USE 2 SIDED TAPE TO APPLY 13 8 TO GEAR ADVISORY (REF ONLY) 14 1 GEAR CONTROL (RECTANGLE) FIGURE Rev J Page 95 of 98

96 GEAR CONTROL (RECTANGLE), FIGURE 24 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 GEAR SELECTOR ASSY. RECTANGLE (12V) 21A SWITCH 8857K TOGGLE SWITCH, SPDT, ON-ON A101SYCB 3 9 SOCKET INDICATOR LAMP, 14V, RED INICATOR LAMP, 14V, GREEN INDICATOR LAMP, 14V, BLUE BLOCK, GEAR CONTROL 21A HARNESS ASSEMBLY, GEAR SELECTOR 4A GEAR SWITCH KNOB 21A RESISTOR, 14V, DALE RH5 5W RH SCREW, TRUSS HEAD, 6-32 AN R PLACARD, RECTANGLE 2100 GEAR SELECTOR 10B RING CONNECTOR, #6, 20 AWG, RED R CABLE TIE PLT1M-M 15 16" SHRINK WRAP, 3/16, WHITE HIXR-3/ " HEAT SHRINK TUBING HS105-1/ " WIRE, 20AWG, WHITE Page 96 of Rev J

97 HYDRAULIC PUMP FIGURE Rev J Page 97 of 98

98 HYDRAULIC PUMP, FIGURE 25 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1 1 HYDRAULIC PUMP ASS Y (12V) 21A MOTOR (12V) BASIC PUMP TUBE EXTENSIONS FILTER SEAL RESERVIOR RETURN TUBE RESERVIOR GAUGE ASSY SEAL THREAD SCREW RESERVIOR ATTACH COUPLING MOTOR TO PUMP SEAL PUMP SHAFT O RING MOTOR TO BASE Page 98 of Rev J