КПП ZF 16S 1820 TO(16S 1820TO, 16S1820TO) ( ) RENAULT

Transcription

1 КПП ZF 16S 1820 TO(16S 1820TO, 16S1820TO) ( ) RENAULT Каталог запчастей 1

2 Notes relating to the spare parts catalog Setup of the spare parts catalog - Cover sheet - Tecnical Cover (only in SDM print) - Overview of figures - Figure - Associated parts list - Next figure - Associated parts list -... Figure and parts list Overview of figures Bildtafel Figure Sachnummer Product number Benennung (Description) Technische Info Technical info AUSLEGER WL SHIFT TURRET 1 Stk DECKEL WL*H-H *VM COVER 1 Stk DECKEL WL*AUSL+GEH*H-H*HF160N COVER 1 Stk ANSCHLUSSTEILE WL*NG-VORB*RG-SCHL*168N *BAJONETT CONNECTING PARTS 1 Stk The "gap" indicates that there is no separate graphics panel (poster) for this assembly The parts of this assembly are shown with the same mid-section number on the figure Description (Benennung) Menge Quantity Einheit Unit 1 Positions and subpositions Pos. Sachnummer Product number Benennung (Description) Technische Info Technical info Description (Benennung) Menge Quantity Einheit Unit RUECKLAUFBOLZEN KPL.16S151*SG*L= 79 REV.IDLER SHAFT 1 Stk / SPANNSTIFT SLOT. PIN 1 Stk Positions marked with "/" are the individual items of a completion For example: Position 0370 contains a centering pin with the position / Combinations with standardized parts /120 3 Pos. Sachnummer Product number Benennung (Description) Technische Info Technical info 0630 VERSCHL.SCHR. SCREW PLUG 1 Stk VERSCHL.SCHR. SCREW PLUG 1 Stk DICHTRING A 26 X 31 SEALING RING 1 Stk The parts list shows the components included in the combination of standardized parts Depiction of position/item number on the figure and in the parts list Description (Benennung) on the figure 01 relates to the assembly in which the position is included. Due to program-related reasons, it is shown on the figure. Menge Quantity Einheit Unit in the parts list Pos. Sachnummer Product number Benennung (Description) Technische Info Technical info Description (Benennung) Menge Quantity Einheit Unit DRUCKFEDER COMPRESSION SPRING 1 Stk 4 -Positions Positions marked with an are optional i.e. inclusion in the parts list is not mandatory. The following note is shown on the figure je nach Stücklistenausführung depending on spec. number suivant la nomenclature secondo la distina base 5 Parts, dotted display Parts with dotted display on the figure are only used for orientation of other parts

3 Tecnical Cover Page 1 from 6 Pos. Information Amendment number 001 Use case Customer Renault Vehicules Industriels 003 City Saint Priest Cedex 004 DUNS Vehicle / Apparatus Sales Name KERAX PNG 007 Manufacturer Renault Vehicules Industriels 008 Engineering Name 009 Product Use TRUCK 010 Vehicle/Hardware Type ROAD TRACTOR 011 SOP 012 Engine 013 Sales Designation 014 Manufacturer AB Volvo 015 Eng.Displ. 016 Cylinder 017 Nom. power 294 kw 018 RPM at nom. power /min 019 Nom. torque 1900 Nm 020 RPM at nom. torque /min 021 Classification use case DESIGNATION, CLUTCH MFZ2/ MANUFACTURER, CLUTCH ZF-SACHS 024 TOTAL NUMBER OF WHEELS NUMBER OF DRIVING WHEELS DYNAMIC TYRE RADIUS 522 mm 027 REAR AXLE RATIO PERMISS.GROSS VEHICLE WEIGHT 34 t 032 PERMISS.GROSS COMBIN.WEIGHT 60 t 033 Product description INSTALLATION POS TRANSMISSION HORIZONTAL LEFT 035 TRANSMISSION ATTACHMENT FLANGE-MOUNTED 3

4 Tecnical Cover Page 2 from 6 Pos. Information Amendment number 036 RATIO, BOTTOM GEAR RATIO, TOP GEAR RATIO, 1ST GEAR RATIO, 2ND GEAR RATIO, 3RD GEAR RATIO, 4TH GEAR RATIO, 5TH GEAR RATIO, 6TH GEAR RATIO, 7TH GEAR RATIO, 8TH GEAR RATIO, 9TH GEAR RATIO, 10TH GEAR RATIO, 11TH GEAR RATIO, 12TH GEAR RATIO, 13TH GEAR RATIO, 14TH GEAR RATIO, 15TH GEAR RATIO, 16TH GEAR RATIO, 1ST GEAR REVERSE RATIO, 2ND GEAR REVERSE SET OF RATIOS SG 057 UEBERSETZUNGSREIHE BASIS DG 058 NUMBER OF PLANETARY GEARS UEBERSETZUNG PLANETENSATZ AUSF VERZAHNUNG PLANETENSATZ OBLIQUE TOOTHING 061 DESIGN, SHIFT SYSTEM TURNING SHAFT 062 POSITION, GEAR SHIFT SYSTEM HORIZONTAL LEFT 063 DESIGN, SHIFT PATTERN UEH 064 VERSION SHIFT SUPPORT SERVO 065 VERSION ACTUATION SHIFT SYSTEM CONTROL CABLE 066 DESIGN, PRESSURE RELIEF VALVE DBV6 068 VERSION TUBE R/C PLASTIC-FORM-PIPE 4

5 Tecnical Cover Page 3 from 6 Pos. Information Amendment number 069 VERSION TUBE SERVO WITHOUT PIPING 070 HINWEIS ZU AUSF SCHALTUNG GEAR SHIFT COVER W/O AIR DIST 071 AUSF RUECKSCHALTG GASSENSPERRE RADIAL 072 VERSION TUBE GATE INTERLOCK WITHOUT PIPING 073 1ST CUSTOMER SPEC SHIFT SYSTEM RANGE INTERLOCK 074 2ND CUSTOMER SPEC SHIFT SYSTEM GATE INTERLOCK 079 DIA.THROTTLE VALVE AIR SUPPLY mm 080 SELECTION PATTERN VARIANT GEAR SHIFT PATTERN DESIGN, SEPARATING CLUTCH FULL-SYNCHRONIZED 082 VERSION OF SYNCHRONIZER GANG BK-SYNCHR.CARBON 083 VERSION OF SYNCHRONIZER GANG BK-SYNCHR.CARBON 084 REFERENCE LENGTH INPUT SHAFT 109 mm 085 STANDARD TYPE INPUT SHAFT SAE 086 NUMBER OF WEDGES INPUT SHAFT VERSION OF INPUT SHAFT FORM C 088 NOMINAL DIAMETER INPUT SHAFT 2 in 089 DIAMETER, JOURNAL, INPUT SHAFT 30 mm 090 TYPE FIT SPIGOTS INPUT SHAFT F7 091 VER. BEAR. SPIGOTS INPUT SHAFT TAPER ROLLER 092 LENGTH, INPUT SHAFT mm 093 DIAMETER SHAFT OF INPUT SHAFT 50.3 mm 094 LENGTH, PROFILE, INPUT SHAFT 120 mm 095 BUSH VARIANT INPUT SHAFT WITHOUT GROOVE 096 VERSION BEARING CONSTANT 1 GL 097 DIAMETER BEARING INPUT SHAFT mm 098 TYPE FIT BEAR. INPUT SHAFT H5 099 DESIGN,CONN., CLUTCH HOUSING SAE CENTR.DIA,HSG/ENGINE CONNECT mm 101 NUMBER OF BORES,ENGINE CONN BORE DIA, ENGINE CONNECTION 13 mm 104 VERSION OF CLUTCH HOUSING INTEGRATED 106 VERSION ENGINE CONNECTION NOT FORDABLE 5

6 Tecnical Cover Page 4 from 6 Pos. Information Amendment number 107 POSITION MOUNT. FACE HOUSING 2 WITHOUT GROOVE 108 LAENGE SPANNLAPPEN RE MOTANSCH 292 mm 109 AUSFUEHRUNG FREIGANG MOTORANS ENGINE CONNECT. 113 TYPE OF RELEASE MECHANISM WITH 114 REF.LENGTH,RELEASE BEAR.FLAN -24 mm 115 DIAMETER, RELEASE FLANGE 60 mm 116 TYPE FIT RELEASE BEARING FLA. F8 117 D-LAGERBUCHSE AUSRUECKUNG LI 35 mm 120 ASSEMBLY POS. CLUTCH CYLINDER OUTER DIA. OUTPUT FLANGE RA 180 mm 122 NO.OF BORES OUTPUT FLANGE HA BORE DIA. OUTPUT FLANGE RA 15 mm 128 CORROS.PROTECTION, OUTP.FLANGE COATED 129 REF. LENGTH OUTPUT FLANGE RA mm 130 DIMENSION SHIFT TURRET DIST. 300 mm 131 MEAS. LOC. SHIFT TURRET DIST. SHIFT LEVER-LOCATION 133 RADIUS SELECTOR LEVER mm 134 SELECTOR LEVER POSITION B 135 DESIGN OFFSET SELECTOR LEVER OUTSIDE 136 LENGTH OFFSET SELECTOR LEVER mm 138 RADIUS 1 SHIFT LEVER 70 mm 141 SHIFT LEVER CONNECTION HEXAGON 142 DESIGN, OFFSET, SHIFT LEVER INSIDE 144 LEVER POSITION SHIFTING OUTPUT A 151 SPRING ARRANGEMENT Q4 152 SPRING FORCE DETENT PLUNGER RG 90 N 156 SELECTOR SPRING FORCE, OUTSIDE 17 N 161 SWITCH, REVERSE GEAR y 162 DESIGN, RG (REV.GEAR) SWITCH CLOSING 163 DESIGN, CONNECTION, RG SWITCH DIN BAYONET 164 CODE SWITCH RG A2 165 PROT. CAP SWITCH, REVERSE GEAR y 6

7 Tecnical Cover Page 5 from 6 Pos. Information Amendment number 166 NOTE ON SWITCH, REVERSE GEAR G.SHIFT SHAFT 167 SWITCH, NEUTRAL GEAR y 168 DESIGN,NG(NEUTRAL GEAR)SWITCH OPENING SWITCH 169 DESIGN, CONNECTION, NG SWITCH DIN BAYONET 170 CODE SWITCH NG A1 171 PROT.CAP SWITCH, NEUTRAL GEAR y 172 PRESSURE SWITCH y 173 DESIGN PRESSURE SWITCH CLOSING 174 DESIGN CONN. PRESSURE SWITCH DIN BAYONET 175 CODE PRESSURE SWITCH A3 176 PROTECTING CAP PRESS.SWITCH y 192 FUNCTION OF R/C SWITCH GP 193 DESIGN, GP SWITCH PREPARED 196 PROTECTING CAP GP SWITCH n 197 FUNCTION OF S/G SWITCH GV 198 DESIGN, GV SWITCH PREPARED 201 PROTECTING CAP GV SWITCH n 233 ATTACHM.POS.HEAT EXCHANGER IN FRONT LEFT PREPARED 234 VER. TRANSMISSION VENTILATION PLUG CONNECTION 90 DEGREE 235 LENGTH, VENT TUBE mm 236 POS.TRANSMISSION VENTILATION IN FRONT 245 VERSION PULSE SENSOR SFA H68 WITHOUT GROOVE 249 PROT. CAP PULSE SENSOR SFA H68 n 250 NO. PULSES PULSE SENSOR SFAH68 6 IMP/U 255 VER. PULSE SENSOR TRANSM. H70 WITHOUT GROOVE 259 PROT. CAP PULSE SENSOR TM H70 n 260 NO PULSES PULSE SENSOR TM H70 6 IMP/U 261 ASSEMBLY POS PULSE SENSOR H NOTE ASS. POS PULSE SENSOR H70 INSTALLATION DRAWING 274 POSITION, OIL FILLER HOUSING LEFT+RIGHT 275 NOTE ON OIL FILL FILL IN OVERFLOW 276 OIL CAPACITY, GEARBOX 11 dm3 7

8 Tecnical Cover Page 6 from 6 Pos. Information Amendment number 278 OIL GRADE PERMISSIBLE ACC. TO TE-ML OIL CLASS FIRST FILLING E 280 CODING OUTER CONSERVATION KA1 281 SCOPE OUTER CONSERVATION T 282 CODING INNER CONSERVATION KI1 283 CONSERVATION SPECIFICATION ZFN COLOR JET BLACK 285 COLOUR CLASSIFICATION ACC. TO RAL PAINTING, ZF STANDARD 915 W 287 Documents S 1820 TO Assembly Drawing Drawing TURN.SHAFT CONT Drawing TURN.SHAFT CONT Assembly TURN.SHAFT CONT Model SPEED GEARB. Drawing SPEED GEARB. Assembly Drawing SET OF SPRINGS Drawing Alias ID Renault Vehicules Industriels

9 Assembly group overview Page 1 from 2 Graphics Pos. Material number Name Qua ntity GEARBOX HOUSING GEARBOX HOUSING CONNPLATE INPUT SHAFT INPUT SHAFT LAYSHAFT LAYSHAFT MAIN SHAFT GEAR SHIFT SYSTEM CONNECTING PARTS GEAR SHIFT SYSTEM GEAR SHIFT HOUSING GEAR SHIFT HOUSING GEAR SHIFT SHAFT DETENT END COVER PNEUMSERVOUNIT CONNECTING PARTS CONNECTING PARTS SELECTOR LEVER SELECTOR LEVER SET OF SPRINGS GV-SHIFT SYSTEM CONNECTING PARTS COVER GP HOUSING CONNECTING PARTS CLOSING COMPONENTS GP HOUSING PLANETARY DRIVE PLANETARY DRIVE 1 Amend. no. Techn. Info. 9

10 Assembly group overview Page 2 from 2 Graphics Pos. Material number Name Qua ntity SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONNECTING PARTS RANGE SELECTION CLUTCH RELEASE DEVICE 1 Amend. no. Techn. Info. 10

11 Page 1 from 2 Plant: GEARBOX HOUSING GEARBOX HOUSING 11

12 Page 2 from 2 Plant: GEARBOX HOUSING GEARBOX HOUSING 12

13 Parts list Page 1 from 3 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit CLUTCH HOUSING 1 KPL. / CLUTCH HOUSING 1 ENTHALT.IN (0) / PIPE 1 KPL GASKET HOUSING 1 KPL SCREW PLUG 1 Z M24X1, SCREW PLUG 1 Z M24X1,5 M24X1, SEALING RING 1 Z A24X SCREW PLUG 1 Z N.M*DICHTRING M22X1, SCREW PLUG 1 Z M22X1, SEALING RING 1 Z A22X SCREW PLUG 1 Z N.M*DICHTRING M22X1, SCREW PLUG 1 Z M22X1, SEALING RING 1 Z A22X CYLINDRICAL PIN HEXAGON BOLT 14 M10X70 M10X HEXAGON BOLT 1 M10X HEXAGON BOLT 1 M10X70 M10X SEALCOMPOUND 1 0, HEXAGON BOLT 6 Z M10X140 M10X HEXAGON BOLT 1 Z M10X HEXAGON BOLT 1 Z M10X140 M10X SEALCOMPOUND 1 Z , SCREW PLUG 1 Z N.M*DICHTRING M24X1, SCREW PLUG 1 Z M24X1, SEALING RING 1 Z A24X29 Alternative material 13

14 Parts list Page 2 from 3 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit SCREW PLUG 1 Z N.M*DICHTRING M24X1, SCREW PLUG 1 Z M24X1, SEALING RING 1 Z A24X SCREW PLUG 1 Z N.M*DICHTRING M24X1, SCREW PLUG 1 Z M24X1, SEALING RING 1 Z A24X SCREEN INSERT SPRAY TUBE 1 KPL. IN (0) O-RING 1 20X REVERSE IDLER GEAR 1 Z NEEDLE CAGE 2 45,0X57,0X21, REVERSE IDLER SHAFT 1 KPL.16S151*DG*L=84 / SLOTPIN 1 10X COVER GASKET HEXAGON BOLT 10 Z M10X TYPE PLATE 1 KONZERN TYPE PLATE 1 EINHEITSSCH. VERDREHSICHER TYPE PLATE 1 EINHEITSSCH. VERDREHSICHER TYPE PLATE 1 CHINA TYPE PLATE 1 EINHEITSSCH. VERDREHSICHER TYPE PLATE 1 RUSSLAND/ KYRILLISCH TYPE PLATE 1 S.S.CH IRAN BLIND RIVET 4 Z CANNON SOCKET 1 Z VOSS M10X1 Alternative material 14

15 Parts list Page 3 from 3 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit ANGLE PIECE 1 VOSS PIPE 1 L=2200MM LOCKING PIN COMPRSPRING 1 5, SCREW PLUG 1 Z N.M*DICHTRING M26X1, SCREW PLUG 1 Z M26X1, SEALING RING 1 Z X31 0, PROTECTION CAP PLUG PLUG 1 Alternative material 15

16 Page 1 from 3 Plant: INPUT SHAFT CONNPLATE 16

17 Page 2 from 3 Plant: INPUT SHAFT CONNPLATE 17

18 Page 3 from 3 Plant: INPUT SHAFT CONNPLATE 18

19 Parts list Page 1 from 3 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit INPUT SHAFT 1 KPL.L109*GL100*ZAPF. 30 / PIPE 1 Z / RETAINING RING 1 50X2 8 / OIL DAM 1 Z ,0X95,5X6, HELICAL GEAR 1 Z35 IN (1) CLUTCH BODY 1 ENTHALT.IN (1) CLUTCH BODY 1 ENTHALT.IN C D10 107(1) SLIDING SLEEVE SYNCHRORING PRESSURE PIECE 3 0, COMPRSPRING 3 C F10 0, TAROLLBEARING 1 85,0X150,0X30, RETAINING RING 1 85X SHIM 1 H= 0,90-2,20( ABSTUFUNG:0,05MM) SHIM 1 A=2,2 IN C45E WW.F500 ZFN SHIM 1 A=2,15 IN (2) SHIM 1 A=2,10 IN (2) SHIM 1 A=2,05 IN (2) SHIM 1 A=2,00 IN (2) SHIM 1 A=1,95 IN (2) SHIM 1 A=1,90 IN (2) Alternative material 19

20 Parts list Page 2 from 3 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM 1 ME Amend. no. Techn. Info. Weight Rep kit A=1,85 IN (2) A=1,80 IN (2) A=1,75 IN (2) A=1,70 IN (2) A=1,65 IN (2) A=1,60 IN (2) A=1,55 IN (2) A=1,50 IN (2) A=1,45 IN (2) A=1,40 IN (2) A=1,35 IN (2) A=1,30 IN (2) A=1,25 IN (2) A=1,2 IN C45E WW.F500 ZFN410 A=1,15 IN (2) A=1,10 IN (2) Alternative material 20

21 Parts list Page 3 from 3 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit SHIM 1 A=1,05 IN (2) SHIM 1 A=1,0 IN C45E WW.F500 ZFN SHIM 1 A=0,95 IN (2) SHIM 1 A=0,90 IN (2) GASKET SPACER RING WASHER CONNPLATE 1 KPL. / BUSH 1 A=25,00 / BUSH 1 A=25, SHAFT SEAL 1 C D10 75X55X SHAFT SEAL 1 55X75X8/9,2 FA.CFW HEXAGON BOLT 8 Z M10X HEXAGON BOLT 3 Z M10X60 Alternative material 21

22 Page 1 from 2 Plant: LAYSHAFT LAYSHAFT 22

23 Page 2 from 2 Plant: LAYSHAFT LAYSHAFT 23

24 Parts list Page 1 from 3 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit LAYSHAFT SHIM 1 H= 1,85-3,25( ABSTUFUNG:0,05MM) SHIM 1 C C10 A=3, SHIM 1 C C10 A=3, SHIM 1 C C10 A=3, SHIM 1 C C10 A=3, SHIM 1 A=3,05 IN C C10 904(2) SHIM 1 A=3,00 IN (2) SHIM 1 A=2,95 IN (2) SHIM 1 A=2,90 IN (2) SHIM 1 A=2,85 IN (2) SHIM 1 A=2,80 IN (2) SHIM 1 A=2,75 IN (2) SHIM 1 A=2,70 IN (2) SHIM 1 A=2,65 IN (2) SHIM 1 A=2,60 IN (2) SHIM 1 A=2,55 IN (2) SHIM 1 A=2,50 IN (2) Alternative material 24

25 Parts list Page 2 from 3 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit SHIM 1 A=2,45 IN (2) SHIM 1 A=2,40 IN (2) SHIM 1 A=2,35 IN (2) SHIM 1 A=2,30 IN (2) SHIM 1 A=2,25 IN (2) SHIM 1 A=2,20 IN (2) SHIM 1 A=2,15 IN (2) SHIM 1 A=2,10 IN (2) SHIM 1 A=2,05 IN (2) SHIM 1 A=2,00 IN (2) SHIM 1 A=1,95 IN (2) SHIM 1 A=1,90 IN (2) SHIM 1 A=1,85 IN (2) TAROLLBEARING 1 49,2X103,1X43, TAROLLBEARING 1 49,2X103,1X43, RETAINING RING 1 S= 2,40-3,00( ABSTUFUNG:0,05MM) RETAINING RING 1 50X RETAINING RING 1 50X2,95 Alternative material 25

26 Parts list Page 3 from 3 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2, RETAINING RING 1 50X2,5 0, RETAINING RING 1 50X2, RETAINING RING 1 50X2, HELICAL GEAR HELICAL GEAR 1 KON HELICAL GEAR 1 ENTHALT.IN (2) GASKET 1 C C PUMP HOUSING 1 GD*GSLS PUMP HOUSING PUMP HOUSING PUMP SHAFT 1 KPL ROTOR PUMP COVER 1 GD*GSLS PUMP COVER PUMP COVER HEXAGON BOLT 8 Z M10X HEXAGON BOLT 3 Z M10X HEXAGON BOLT 1 Z M10X HEXAGON BOLT 2 Z M10X35 Alternative material 26

27 Page 1 from 2 Plant: MAIN SHAFT Material-assembly-group-no:

28 Page 2 from 2 Plant: MAIN SHAFT Material-assembly-group-no:

29 Parts list Page 1 from 4 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit MAIN SHAFT NEEDLE CAGE 1 92,0X100,0X53, HELICAL GEAR 1 2G/Z38 IN (1) 1+2G*BK SYNCHRONIZER 1 CARBON*MIT Z DRUCKSTCK. HALTENASEN / SYNCHROBODY 1 Z / SLIDING SLEEVE 1 Z ZF-BK 160 / SYNCHRORING 2 Z / PRESSURE PIECE 3 Z ,004 / COMPRSPRING 3 Z ,002 / CLUTCH BODY BUSH 1 ENTHALT.IN (2) NEEDLE CAGE 1 96,0X104,0X55, HELICAL GEAR 1 1G/Z47 IN (1) CLUTCH BODY 1 RG BUSH 1 A=41,00 IN (2) NEEDLE CAGE 1 90,0X98,0X41, HELICAL GEAR HELICAL GEAR 1 RG/Z44 IN (0) HELICAL GEAR TAROLLBEARING 1 80,0X130,0X36, RETAINING RING 1 S= 2,20-3,65( ABSTUFUNG:0,06MM) RETAINING RING 1 80X3, RETAINING RING 1 80X3,45 Alternative material 29

30 Parts list Page 2 from 4 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, RETAINING RING 1 80X3, PRESSURE DISC PIPE NEEDLE CAGE 1 92,0X100,0X53, HELICAL GEAR 1 3G/Z34 IN (1) CLUTCH BODY 1 Z G*BK SYNCHRONIZER 1 CARBON*MIT Z DRUCKSTCK. HALTENASEN / SYNCHROBODY 1 Z / SLIDING SLEEVE 1 Z ZF-BK 144 / SYNCHRORING 2 Z / PRESSURE PIECE 3 Z ,004 / COMPRSPRING 3 Z , CLUTCH BODY 1 Z THRUST WASHER INNER RING 1 67,0X77,0X54, ROLLER CAGE 2 77,0X101,0X29, HELICAL GEAR 1 ENTHALT.IN (1) Alternative material 30

31 Parts list Page 3 from 4 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit AXIAL WASHER 1 H= 7,30-8,00( ABSTUFUNG:0,10MM) AXIAL WASHER 1 A=8,00 IN (2) AXIAL WASHER 1 A=7,90 IN (2) AXIAL WASHER 1 A=7,80 IN (2) AXIAL WASHER 1 A=7,70 IN (2) AXIAL WASHER 1 A=7,60 IN (2) AXIAL WASHER 1 A=7,50 IN (2) AXIAL WASHER 1 A=7,40 IN (2) AXIAL WASHER 1 A=7,30 IN (2) TAROLLBEARING 1 42,0X40, SPLIT RING 1 GESTANZT / SPLIT RING 2 S= 4,60-5,00( ABSTUFUNG:0,10MM) SPLIT RING 2 A=5,00 IN (2) SPLIT RING 2 A=4,90 IN (2) SPLIT RING 2 A=4,80 IN (2) SPLIT RING 2 A=4,70 IN (2) SPLIT RING 2 A=4,60 IN (2) Alternative material 31

32 Parts list Page 4 from 4 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity / RETAINING RING 1 ME Amend. no. Techn. Info. Weight Rep kit ENTHALT.IN (2) Alternative material 32

33 Page 1 from 3 Plant: GEAR SHIFT SYSTEM GEAR SHIFT SYSTEM 33

34 Page 2 from 3 Plant: GEAR SHIFT SYSTEM GEAR SHIFT SYSTEM 34

35 Page 3 from 3 Plant: GEAR SHIFT SYSTEM GEAR SHIFT SYSTEM 35

36 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GEAR SHIFT RAIL 1 1+2GANG*KURZ*WI / GEAR SHIFT RAIL 1 / GEAR SHIFT FORK 1 1/2G SLIDING PAD GEAR SHIFT RAIL 1 3+4GANG*KURZ*WI / GEAR SHIFT RAIL 1 / GEAR SHIFT FORK 1 3/4G / SLOTPIN 1 8X40 7,800 / SLOTPIN 1 5X40 3, SLIDING PAD GEAR SHIFT RAIL 1 R-GANG*KURZ*WI / GEAR SHIFT RAIL 1 / GEAR SHIFT FORK 1 RG / SLOTPIN 1 8X40 7,800 / SLOTPIN 1 5X40 3, SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0, SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0,001 Alternative material 36

37 Page 1 from 4 Plant: GEAR SHIFT SHAFT GEAR SHIFT HOUSING 37

38 Page 2 from 4 Plant: GEAR SHIFT SHAFT GEAR SHIFT HOUSING 38

39 Page 3 from 4 Plant: GEAR SHIFT SHAFT GEAR SHIFT HOUSING 39

40 Page 4 from 4 Plant: GEAR SHIFT SHAFT GEAR SHIFT HOUSING 40

41 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GEAR SHIFT HOUSING CYLINDRICAL PIN 1 8X BUSH 1 A=13, SHAFT SEAL 1 C F10 28X42X11 FA.SKT GEAR SHIFT SHAFT QUILL SHAFT DRIVER 1 C E LOCKING PIECE 1 C E PIN 1 KPL RETAINING RING 1 10X1 0, VALVE LEVER 1 KPL PIN NEEDLE BUSH 1 10X14X PIN ROLLER LEVER PIN LOCKING PAWL PIN GASKET HEXAGON BOLT 8 Z M8X80 M8X PROTECTING CAP 1 C F GEAR SHIFT LEVER HEXAGON BOLT 1 M10X50 Alternative material 41

42 Page 1 from 2 Plant: END COVER END COVER 42

43 Page 2 from 2 Plant: END COVER END COVER There is presently no plate available for this parts list/ assembly. 43

44 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit COVER 1 Z HEXAGON BOLT 4 Z M8X HEXAGON BOLT 4 Z M8X WASHER 4 Z PNEUMSERVOUNIT 1 KPL. PSE2 DBV GASKET HEXAGON BOLT 2 Z M8X80 M8X HEXAGON BOLT 2 Z M8X HEXAGON BOLT 2 Z M8X80 M8X SEALCOMPOUND 2 Z , PROTECTING SLEEVE 1 Alternative material 44

45 Page 1 from 2 Plant: CONNECTING PARTS CONNECTING PARTS 45

46 Page 2 from 2 Plant: CONNECTING PARTS CONNECTING PARTS 46

47 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit VALVE BLOCK 1 KPL. OHNE LUFTVERTEILER / REPAIR KIT TAPPET HEXAGON BOLT 3 Z M8X HEXAGON BOLT 2 Z M8X PIN 1 A=83,50 IN (2) SWITCH 1 OEFF*45N.M* DICHTRING* Z BAJONETT* SCHUTZKAPPE SWITCH 1 0, SEALING RING 1 18X24 0, PROTECTING CAP 1 0, BOLT COMPRSPRING TAPPET SWITCH 1 SCHL*45N.M* DICHTRING* Z BAJONETT CODIERT A2*SCHUTZKAPPE TAPPET SWITCH 1 KPL SEALING RING 1 18X24 0, PROTECTING CAP 1 0, PRESSURE SWITCH 1 SCHL*23N.M*GP- Z UMSCHALTVENTIL* SCHUTZKAPPE PRESSURE SWITCH 1 KPL PROTECTING CAP 1 0,005 Alternative material 47

48 Page 1 from 2 Plant: SELECTOR LEVER SELECTOR LEVER 48

49 Page 2 from 2 Plant: SELECTOR LEVER SELECTOR LEVER 49

50 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GASKET 1 C E10 METALOSEAL GEAR SHIFT COVER 1 C E HEXAGON BOLT 3 M8X HEXAGON BOLT 3 M8X WASHER 3 Z SELECTOR LEVER NEEDLE SLEEVE 1 22X28X SELECTOR SHAFT V-RING SHAFT SEAL 1 20X30X SHAFT SEAL 1 20X30X7 FA.CFW PROTECTING CAP 1 Z SELECTOR LEVER 1 Z U BOLT+NUT 1 M10X HEXAGON BOLT 1 M10X HEXAGON NUT 1 Z M10 Alternative material 50

51 Page 1 from 1 Plant: SET OF SPRINGS Material-assembly-group-no:

52 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit WASHER 2 Z V-RING COMPRSPRING RETAINING RING 1 40X1,75 4,800 Alternative material 52

53 Page 1 from 2 Plant: GV-SHIFT SYSTEM GV-SHIFT SYSTEM 53

54 Page 2 from 2 Plant: GV-SHIFT SYSTEM GV-SHIFT SYSTEM 54

55 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GEAR SHIFT RAIL 1 KPL.GV.LAG.GEH.1 / GEAR SHIFT RAIL 1 / GEAR SHIFT FORK 1 GV ECO 3 / SET SCREW 2 M12X SET SCREW SLIDING PAD FLANGE PACKING 1 Z X40X PISTON 1 KPL. / PISTON 1 GV SINTER/STAHL PISTON 1 GV PISTON 1 GV / DOUBLE U-PACKING 1 55X63X9, LOCKING NUT 1 Z MS16X1, CYLINDER 1 KPL. / CYLINDER 1 ENTHALT.IN (1) / O-RING 1 82X3 / O-RING 1 67X3 0, SPRING DETENT PLUNGER 1 235N*50N.M DETENT PLUNGER 1 KPL. *235 N SEALING RING 1 C C /2 WAY VALVE 1 Z HEXAGON BOLT 2 M6X HEXAGON BOLT 2 M6X WASHER 2 Z PIN 1 KPL SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0,001 Alternative material 55

56 Page 1 from 5 Plant: GP HOUSING COVER 56

57 Page 2 from 5 Plant: GP HOUSING COVER 57

58 Page 3 from 5 Plant: GP HOUSING COVER 58

59 Page 4 from 5 Plant: GP HOUSING COVER 59

60 Page 5 from 5 Plant: GP HOUSING COVER 60

61 Parts list Page 1 from 2 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit HOUSING 1 ENTHALT.IN (0) SCREW PLUG 1 Z N.M*DICHTRING M24X1, SCREW PLUG 1 Z M24X1, SEALING RING 1 Z A24X BALL BEARING 1 C E GASKET 1 C C COVER 1 KPL. / SHAFT SEAL 1 105X130X HEXAGON BOLT 9 Z M10X SCREW PLUG 1 C F10 15N.M*DICHTRING M10X SCREW PLUG 1 Z M10X SEALING RING 1 A10X COVER 1 Z GASKET 1 ENTHALT.IN (2) HEXAGON BOLT 4 Z M12X SPRAY TUBE GEAR SHIFT FORK ARTICULATION BOLT 1 O.SCHEIBE M24X1,5 Z SK ARTICULATION BOLT 1 Z ARTICULATION BOLT 1 O.SCHEIBE M24X1,5 Z SK ARTICULATION BOLT 1 Z CYLINDRICAL PIN GASKET INTERMPLATE 1 ENTHALT.IN (0) Alternative material 61

62 Parts list Page 2 from 2 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GASKET SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0, SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0, HEXAGON BOLT 11 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 2 Z M10X110 M10X HEXAGON BOLT 1 Z M10X45 M10X HEXAGON BOLT 2 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 1 Z M10X45 M10X HEXAGON BOLT 1 M10X70 M10X HEXAGON BOLT 1 M10X70 M10X70 Alternative material 62

63 Page 1 from 2 Plant: PLANETARY DRIVE PLANETARY DRIVE 63

64 Page 2 from 2 Plant: PLANETARY DRIVE PLANETARY DRIVE 64

65 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit PLANET CARRIER 1 Z PLANET GEAR SET 1 KPL INTERMWASHER 15 A=1,00 IN (2) ROLLER ,0X16,8 0, PLANET SHAFT 5 Z SLOTPIN 5 Z X SLOTPIN 5 Z ,5X RING GEAR CARRIER 1 C F INTERMRING AXIAL NEEDLE 104,5X128,4X10,0 1 BEARING FA.INA RING GEAR 1 IN (1) LOCKING WIRE 1 A=3,20 IN (2) OUTPUT FLANGE O-RING 1 82X WASHER HEXAGON BOLT 2 Z M12X60 Alternative material 65

66 Page 1 from 2 Plant: SYNCHRONIZER SYNCHRONIZER 66

67 Page 2 from 2 Plant: SYNCHRONIZER SYNCHRONIZER 67

68 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit CLUTCH DISC 1 ENTHALT.IN (1) CLUTCH BODY 1 ENTHALT.IN C A10 053(1) SYNCHRONIZER 1 KPL.PROFIL 80GV-GP 90SV-GP / SYNCHROBODY 1 ENTHALT.IN (1) / SYNCHRORING 1 / PRESSURE PIECE 9 / COMPRSPRING 9 / COMPRSPRING 9 / SLIDING SLEEVE 1 C F10 ZF-B 165/74 GP / SYNCHRORING RETAINING RING 1 Z X3, CLUTCH BODY 1 C F10 KPL. ZF-B 165/74 Alternative material 68

69 Page 1 from 2 Plant: GP SHIFT SYSTEM GP SHIFT SYSTEM 69

70 Page 2 from 2 Plant: GP SHIFT SYSTEM GP SHIFT SYSTEM 70

71 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material Qua Customer material Name number ntity ME Amend. no. Techn. Info. Weight Rep kit GEAR SHIFT RAIL FLANGE PACKING 1 25X40X PISTON 1 GP PISTON 1 ENTHALT.IN (2) PISTON SEALING RING 2 49X91X7,4 FA.KACO GUIDE RING LOCKING NUT 1 Z MS16X1, CYLINDER PROFILE SEALING RING HEXAGON BOLT 4 Z M10X HEXAGON BOLT 4 Z M10X WASHER 4 Z SLIDING PAD DETENT PLUNGER 1 145N*50N.M DETENT PLUNGER 1 KPL. *145 N SEALING RING PIN 1 KPL SCREW PLUG 1 Z N.M*DICHTRING M18X1, SCREW PLUG 1 Z M18X1, SEALING RING 1 Z X24 0,001 Alternative material 71

72 Page 1 from 1 Plant: RANGE SELECTION Material-assembly-group-no:

73 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit PIPE 1 KPL.E13MP GP RECHTS UNION SCREW 1 Z M14X1, UNION SCREW 1 Z M14X1, SEALING RING 1 Z X CABLE CLIP 1 C E10 4,7X PIPE 1 KPL.E13MP GP LINKS UNION SCREW 1 Z M14X1, UNION SCREW 1 Z M14X1, SEALING RING 1 Z X20 Alternative material 73

74 Page 1 from 1 Plant: CLUTCH RELEASE DEVICE Material-assembly-group-no:

75 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Customer material Name Qua ntity ME Amend. no. Techn. Info. Weight Rep kit RELEASE FORK 1 Z KPL.AUSR-WELLE* SW=134*2-SK SHAFT 2 Z SHAFT GREASE LOCKING SCREW 2 DURLOK M10X LOCKING SCREW 2 C D10 M10X45 Alternative material 75