SPARE PARTS BOOK. Front Axle FSDP-09/10-S. Book No. 201 (12/2009)

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1 SPARE PARTS BOOK Front Axle S Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN Hameenlinna Finland Phone Fax

2 Axle L "A" "B" FSDP10FA.DS

3 Axle L577 Item Qty. Order no. Description Note Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind.switch Diff. Carrier Assembly FR 8.83, flange 1800S, diff. lock ind.switch Diff. Carrier Assembly FR 10.58, flange 1800 S, without lock Diff. Carrier Assembly FR 6.36, flange 1800S, diff. lock ind.switch Diff. Carrier Assembly FR 5.56, flange 1800S, diff. lock ind.switch Diff. Carrier Assembly FR.27, HS1800 flange, w/o lock Diff. Carrier Assembly FR 6.36, flange 1800 S, without lock Diff. Carrier Assembly FR 5.66, End Yoke 1710, w/o lock Diff. Carrier Assembly FR 5.66, HS1800 flange, w/o lock Diff. Carrier Assembly FR 5.56, flange 1800 S, without lock Diff. Carrier Assembly R 5.27, flange 1800S, W/o diff. lock Diff. Carrier Assembly FR 8.83, HS1800 flange, w/o lock Diff. Carrier Assembly FR.63, HS1800 flange, w/o lock Diff. Carrier Assembly FR 7.01, HS1800 flange, diff. lock ind. switch Diff. Carrier Assembly CW, FR.85, HS1800 flange, w/o lock Diff. Carrier Assembly FR 5.5, HS1800 flange, w/o lock Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind. in cover Hex Screw M16x0, Axle housing 10t, W/o spring pads, Caster Axle housing 9t, W/o spring pads, Caster Axle housing Superceded by item Axle housing 10t, W/o spring pads, Caster Axle housing 10t, Spring pads c/c 863.6, Caster Axle housing 10t, For CW diff head, Spring c/c 826, Caster Oil plug R 3/", Up to No , 2/ Oil plug M22x1.5, since No 00703, 2/ Seal ring Cu, since No 00703, 2/ Rivet D2.9x Name plate Allen Screw M1x50, Breather Cover "A" Breather pipe "A" Split pin "A" Rivet "B" Mounting Plate "B" Plastic Pipe "B", Ø9.5/15.5 L= Hose clamp "B" Binding screw "B" 15 NLA Tie rod assy Sisu, Superseded by Tie rod assy TRW, L=1630 mm, since S/N (6/2001)

4 Tie Rod L TRW-TROD.DS

5 Tie Rod L Item Qty. Order no. Description Note Tie rod assy TRW, L=1630 mm, supercedes item Clamp 50 mm diameter Hex Screw M1x1.5x80, DIN 960, Nut M1x1.5, DIN 980, Adj. piece M38x1.5LH/M30x1.5RH Ball Joint Assembly RH, RH thread M30x Ball Joint Assembly LH, RH thread M38x Nut Included in pos. 12 & Split pin included in pos. 12 &

6 Tie Rod L DEB_RAID.DS

7 Tie Rod L Item Qty. Order no. Description Note Ball Joint Assembly M30x1.5 LH thread Ball Joint Assembly M30x1.5 RH Thread Tie rod Binding screw M30x1.5(LH)/M2x Hex Screw M1x Nut M1 self locking

8 Ball Joint Assembly L & DEB_KNIV.DS

9 Ball Joint Assembly L & -005 Item Qty. Order no. Description Note Ball Joint Assembly LH, LH Thread, includes all items Ball Joint Assembly RH, RH Thread, includes all items Cover Disc spring D50/25.x Spacer plate D29/50x Ball seat Needle roller D3x Ball stud D Balljoint housing RH Thread (for ) Balljoint housing LH Thread (for ) Dust membrane Nut M2x Split pin D5x Split pin D5x Grease nipple M10x1, Straight (for ) Grease nipple M10x1, 5º (for ) Shield hat Service kit Includes items 1-6 &

10 Hub/Drive Shaft Front Axle L578 DEB_NAPA.DS

11 Hub/Drive Shaft L578 Item Qty. Order no. Description Note Axle Shaft FSDP Axle Shaft LH, FSMP, L= Axle Shaft RH, FSMP, L= Lock nut M50x Lock washer D50/7x washer D50/75x Deep groove ball bearing Shaft seal D60/75x Seal ring With swivel head / Seal ring With swivel head Shield ring With swivel head Sleeve D50/60x Retainer ring D50x Retainer ring D80x Shield ring For single shaft seal, pos Shield ring For double shaft seals, pos / Shaft seal D60/75x Needle bush D60/72x Shaft seal D10/165x T. Roller bearing Wheel bolt L=93 mm Wheel bolt L=113 mm Wheel hub Without ABS Wheel hub With ABS Wheel nut M22x Hex Screw M12x30 - DIN Spacer ring D90/118x1 22 NLA Shim s=0.10 mm, D91/108, Ms 22 NLA Shim s=0.20 mm, D91/108, Ms 22 NLA Shim s=0.50 mm, D91/108, Ms 22 ar Shim s=0.20 mm, D90x110, St 22 ar Shim s=0.30 mm, D90x110, St 22 ar Shim s=0.50 mm, D90x110, St T. Roller bearing Retainer ring D220x3 25 NLA Ring gear hub Superceded by Ring gear hub washer D80/100x Lock washer D80/112x1, Lock nut M80x Ring gear Retainer ring D7x Sun gear Retainer ring D7x O-ring D265x Hex Screw M10 x 20 - DIN Lock plate Planet carrier Spacer plate D57/35x Needle roller D.762x Planet gear O-ring D76x Planet gear shaft Planetary gear Seal ring D22/27x1.5 Cu Plug screw M22x1.5, hex head

12 Steering Knuckle L , FSOAFOSC.DS

13 Steering Knuckle L579 Item Qty. Order no. Description Note Hex Screw M16x Not used King pin cover Shield hat Grease nipple M10x1, Straight Breather pipe l=0.5 m Pipe joint M10x1, 6 mm Spacer ring D9/76.3x ar Shim (s=0.10 mm) 9 ar Shim (s=0.20 mm) 9 ar Shim (s=0.50 mm) Bearing inner race Bearing outer race King pin Protective cup D7/93.3x Gamma-seal D70/90x O-ring D120,0 x 2,0 NBR NLA Swivel head 9 ton, Cast iron, superceded by Swivel head 10 ton, Steel, R88x15x29.5deg, sealed Swivel head 9 ton, Steel, R85x15x30deg Allen Screw M2x80, only with / Allen Screw M2x Allen Screw M2x70, only with / Allen Screw M2x Tie rod arm RH, Superceded by Tie rod arm LH, Superceded by Tie rod arm RH, Up to No (6/2001) Tie rod arm LH, Up to No (6/2001) Tie rod arm RH, Since No (6/2001) Tie rod arm LH, Since No (6/2001) Stop screw Total L=80mm (lock angle 0 deg.) Stop screw Total L=5.5mm (lock angle 8 deg.) 21 ar Spacer ring s = ar Spacer ring s = Stop screw Total L=80mm Nut M Steering knuckle RH Steering knuckle LH Steering arm LH, L=173.5, cone 1:8 26 ar Spacer plate s=2 mm, if steering arm not installed Steering arm LH, w/o taper hole Steering arm LH, L=198.5 mm, cone 1: Steering arm RH, L=173.5, cone 1: Steering arm RH, w/o taper hole Steering arm RH, L=198.5 mm, cone 1: O-ring 19.2x3, supercedes item Shield O-ring 133x Sliding Ring Supersession for Hex Screw M8x Protective cup D70.5/109.6x Seal plate D92/108x5, oil before installation Gamma-seal D70/90x Protective cup D72/111.1x King pin Bearing inner race Bearing outer race King pin cover Hex Screw M16x

14 Differential Carrier Assy (1) L DEB_VEMV.DS

15 Differential Carrier Assy (1) L170 Item Qty. Order no. Description Note Nut M33x Split pin Dx washer D33/56x Flange HS Flange HS Flange DIN Flange ISO T End Yoke Splined Yoke Seal housing Shaft seal D65/90x Bearing inner race Bearing outer race 9 ar Spacer ring (s=0.3 mm) 9 ar Spacer ring (s=0. mm) 9 ar Spacer ring (s=0.5 mm) 10 ar Spacer ring (l=30.20 mm) 10 ar Spacer ring (l=30.2 mm) 10 ar Spacer ring (l=30.28 mm) Bearing outer race Bearing inner race Ring and pinion gear set 22/28, Final Ratio Ring and pinion gear set 23/27, Final Ratio Ring and pinion gear set 20/29, Final Ratio Ring and pinion gear set 1/3, Final Ratio Ring and pinion gear set 11/32, Final Ratio Ring and pinion gear set 18/28, Final Ratio Ring and pinion gear set 16/28, Final Ratio Ring and pinion gear set 23/26, Final Ratio Ring and pinion gear set 17/26, Final Ratio 5, Ring and pinion gear set 1/27, Final ratio Ring and pinion gear set 2/32, Final Ratio Ring and pinion gear set 22/33, Final Ratio Ring and pinion gear set 21/32, Final Ratio Allen Screw M20x110, Diff. Carrier Housing Not servised separately 16 ar Shim (s=1.00 mm) 16 ar Shim (s=0.50 mm) 16 ar Shim (s=0.20 mm) 16 ar Shim (s=0.10 mm) 17 ar Shim (s=1.00 mm) 17 ar Shim (s=0.50 mm) 17 ar Shim (s=0.20 mm) 17 ar Shim (s=0.10 mm) Pin Ø8x Bearing housing Not servised separately Bearing housing Not servised separately Differential Carrier Hex Screw M8x Lock plate Adjusting nut D136x12 (5 11/ A) Bearing outer race Bearing inner race Hex Screw Final ratios.11 & Allen Screw Not for final ratios.11 & Diff. case assy Thrust washer D81/115x Side gear Pinion gear Spider Side gear Thrust washer D66.5/100x

16 Differential Carrier Assy (2) L171 Diff Lock Parts DEB_VEMV.DS

17 Differential Carrier Assy (2) L171 Diff Lock Parts Item Qty. Order no. Description Note Sliding Gear Sliding shoe Control fork Allen Screw M6x Stopping screw M5x Sliding ring Retainer ring D56x Shaft housing Sliding Shaft Return spring Push plate Screw M8x Membrane Cover W/o diff lock Membrane cover M18x1.5, up to S/N (2/1996) Membrane cover M16x1.5, since S/N (2/1996) Membrane cover M16x1.5, side connection, since S/N (2/1996) Hex Screw M8x Shield plug Seal ring D22/27x1.5 Cu Plug screw M22x1.5, hex head Name plate Rivet D2.9x Signal Lamp Switch M12x Seal ring D12/18x Control pin Binding screw M12x1.5/M18x Plug screw W/o diff lock indicator switch Seal ring W/o diff lock indicator switch Lock Nut M18x Pressure ring Ms DR/R 18x O-ring Ø16x Guide plate

18 Differential Carrier Assy (2) L796 Diff Lock Parts DP265-MV.DS

19 Differential Carrier Assy (2) L796 Diff Lock Parts Item Qty. Order no. Description Note Sliding Gear Sliding shoe Control fork Allen Screw M6x Stopping screw M5x Sliding ring Retainer ring D56x Shaft housing Sliding Shaft D18/20x Return spring D29.5x Push plate D70x Screw M8x Membrane Membrane cover Hex Screw M8x Shield plug Seal ring D22/27x1.5 Cu Plug screw M22x1.5, hex head Seal ring D18/22x1.5 Cu Plug screw M18x Name plate Rivet D2.9x Signal Lamp Switch M18x1.5, connection M27x Signal Lamp Switch M18x1.5, connection DIN72585 bayonet Seal ring D18/22x1.5 Cu

20 Brakes L581 Brake Offset 0 & 56 mm , ,2 36 FSDP09JA.DS

21 Brakes L581 Brake Offset 0 & 56 mm Item Qty. Order no. Description Note Nut M16 self locking Disc spring D18.3/35.5x Slack adjuster R15, offset 0, manual Slack adjuster R15, offset 0, automatic Slack adjuster RH, 165 mm, offset Slack adjuster LH, 165 mm, offset Grease nipple M8x Shield hat Retainer sleeve Shaft seal D2/55x Needle bush D52/2x Hex Screw M8x washer D8./17x washer D8./17x Nut M Lock plate RH, for slack adjuster Lock plate LH, for slack adjuster Lock plate RH, for slack adjuster Lock plate LH, for slack adjuster Hex Screw M8x Bearing housing Needle bush D52/2x Shaft seal D2/55x Support ring D3/65x S-cam shaft RH S-cam shaft LH Dust Shield RH Dust Shield LH Shield plug D15, w/o ABS, since S/N (6/2005) Rubber bushing ABS, D10/1, since S/N (6/2005) Shield plug D10, w/o ABS, up to S/N (6/2005) Rubber bushing ABS, D3/10, up to S/N (6/2005) Hex Screw M8x Shield plug D33/ Bush D12/20/25x Return spring D30x Hex Screw M12x washer D13/2x Allen Screw M16x60, up to S/N (6/2005) Allen Screw M16x Hex Screw M10 x 20 - DIN Anchor support Sleeve D32/36x Brake shoe 180 mm, o-ring sealing Brake shoe 180 mm, with grease nipple Rivet Included in brake lining set Roller Spring cotter D5x Pin Anchor bolt W/o grease nipple Anchor bolt With grease boring Brake drum Brake shoe assy 180 mm, DB Brake shoe assy 180 mm, DB5010, with grease nipple Brake lining set 180mm, DB5010, for one wheel Sensor Wabco, up to S/N (6/2005) Sensor Knorr, protected wire, since S/N (6/2005) Bush ABS Bracket ABS Allen Screw ABS, M8x20 51 N1 Note See separate pages 52 N1 Note See separate pages Brake chamber 20" O-ring D36,2x3 Viton

22 Brakes L85 Brake Offset 28.5 mm , ,2 36 FSDP10B2.DS

23 Brakes L85 Brake Offset 28.5 mm Item Qty. Order no. Description Note Nut M16 self locking Disc spring D18.3/35.5x0.9 (Supercedes item ) Slack adjuster RH, 165 mm, offset Slack adjuster LH, 165 mm, offset Grease nipple M8x Shield hat Retainer sleeve Shaft seal D2/55x Needle bush D52/2x Nut M washer D8./17x washer D8./17x Nut M Stud bolt M12/M8, L= Nut M Bearing housing Needle bush D52/2x Shaft seal D2/55x Support ring D3/65x S-cam shaft RH S-cam shaft LH Dust Shield RH Dust Shield LH Shield plug D15, w/o ABS, since S/N (6/2005) Rubber bushing ABS, D10/1, since S/N (6/2005) Shield plug D10, w/o ABS, up to S/N (6/2005) Rubber bushing ABS, D3/10, up to S/N (6/2005) Hex Screw M8x Shield plug D33/ Bush D12/20/25x Return spring D30x Hex Screw M12x washer D13/2x Allen Screw M16x60, up to S/N (6/2005) Allen Screw M16x Hex Screw M10 x 20 - DIN Anchor support Sleeve D32/36x Brake shoe 180 mm, o-ring sealing Brake shoe 180 mm, with grease nipple Rivet Included in brake lining set Roller D25/5x Spring cotter D5x Pin D25x Anchor bolt W/o grease nipple Anchor bolt With grease boring O-ring D36,2x3 Viton Brake shoe assy 180 mm, DB Brake shoe assy 180 mm, DB5010, with grease nipple Brake lining set 180mm, DB5010, for one wheel Brake drum Sensor Wabco, up to S/N (6/2005) Sensor Knorr, protected wire, since S/N (6/2005) Bush ABS Bracket ABS Allen Screw ABS, M8x20 52 N1 Note See separate pages 53 N1 Note See separate pages

24 Brake Shoe Assembly L BSHOE-OR.DS

25 Brake Shoe Assembly L Item Qty. Order no. Description Note 1,2 ar Brake lining set 180mm, DB5010, for one wheel Brake shoe 180 mm, with grease nipple Sleeve D32/36x Roller o-ring sealing Spring cotter D5x Rivet Included in lining set (pos1,2) Pin D25x O-ring D25.2x Grease nipple M10x1, Straight

26 Brake Cylinder Positioning L983 Up to S/N 1512 (9/2005) 2 1 M DS

27 Brake Cylinder Positioning L983 Up to S/N 1512 (9/2005) Item Qty. Order no. Description Note Chamber bracket RH, for 15 mm straight slack adjuster Chamber bracket LH, for 15 mm straight slack adjuster Chamber bracket RH, 165 mm, offset 56, 30 deg Chamber bracket LH, 165 mm, offset 56, 30 deg Chamber bracket RH, 165 mm, offset 28.5, 30 deg Chamber bracket LH, 165 mm, offset 28.5, 30 deg Allen Screw M20x70, Rear Allen Screw M20x80, Forward

28 Brake Cylinder Positioning L982 Since S/N (9/2005) M DS

29 Brake Cylinder Positioning L982 Since S/N (9/2005) Item Qty. Order no. Description Note Chamber bracket RH, 165 mm, offset 56, 30 deg Chamber bracket LH, 165 mm, offset 56, 30 deg Chamber bracket RH, 165 mm, offset 28.5, 30 deg Chamber bracket RH, 165 mm, offset 28.5, 30 deg Allen Screw M20x washer DIN , HV

SPARE PARTS BOOK. Front Axle SSDP-12-S. Book No. 209 (4/2010)

SPARE PARTS BOOK. Front Axle SSDP-12-S. Book No. 209 (4/2010) SPARE PARTS BOOK Front Axle Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN-13101 Hameenlinna Finland Phone +8 20 2999 Fax +8 20 2900 16.8.2012 1 Axle L96 2 22 2 7 8 9 10 20 21 1 26 27 22 2 23 19 13 21