Drawing A Crankcase. Drawing A Crankcase

Transcription

1 Drawing A Crankcase Drawing A Crankcase Crankcase Grooved ball bearing 15x36.3x Stud Oil seal 15x26x Crankcase, fan side (5-8) 2, Crankcase, fan side (1-4) 2, Oil seal 15x24x7 (1-4) Connector Sleeve Oil seal 15x22x4 (5-8) Lead retainer (5-8) Crankshaft ( ) Gasket Spline screw IS-M5x Hose Sleeve Belt tensioner Clamping lever Cover Pan head self-tapping screw IS-D5x Set of gaskets (B) (1-4) 4, 7, Set of gaskets (B) (5-8) 4, 10,

2 Drawing B Cylinder, Muffler Drawing B Cylinder, Muffler Cylinder with piston Ø 50 mm Piston Ø 50 mm Piston ring Ø 50x1.2 mm Snap ring Piston pin 10x6x Needle cage 10x14x Cylinder gasket Spline screw IS-M5x Decompression valve Spark plug Bosch WSR 6 F Spark plug NGK BPMR7A Muffler (1,3,5,7) 13, 14, Muffler (2,4,6,8) USDA Cert. I.D. 4238/01 USA, CDN, AUS, NZ Muffler gasket Spline screw IS-M5x Screen (2,4,6,8) USA, CDN, AUS, NZ Self-tapping screw M4x9.6 (2,4,6,8) USA, CDN, AUS, NZ Cooling plate Air guide shroud Sleeve 7.5x Spline screw IS-M5x Manifold Manifold Hose clamp 30x Flange Impulse hose Set of gaskets (B) (1-4) 7, Set of gaskets (B) (5-8) 7,

3 Drawing C Clutch, Handlebar Drawing C Clutch, Handlebar Clutch Carrier Clutch shoe Retainer Tension spring Starter cup Collar nut M8x Ring Poly V-belt pulley 9, Grooved ball bearing RS Circlip 28x Poly V-belt, ribbed 5PJ746LB (1,2,5,6) Poly V-belt, ribbed 5PJ801LB (3,4,7,8) Handlebar AV-Spring Pan head self-tapping screw IS-P6x Clamp Pan head self-tapping screw IS-P6x Pan head self-tapping screw IS-P6x AV-Spring Handlebar support Clamp Pan head self-tapping screw IS-D5x Clamp Support Support Rubber buffer Screw IS-D5x Pan head self-tapping screw IS-P6x AV-Spring 5 6

4 Drawing D Rewind starter Drawing D Rewind starter Starter cover with rewind starter 1, 3-7, 10-14, 17, Starter cover Starter cover (1-4) ( ) Bushing Washer Rewind spring Self-tapping screw P3x Rope rotor Rewind spring (1-4) ( ) Rope rotor (1-4) ( ) Pawl Washer Spring Grip with starter rope 13, Starter grip 14 1 Starter rope Ø 4x995 mm (D) Starter rope Ø 4 mm x 30 m (B) Starter grip ElastoStart Ø 4.5 mm (1-4) ( ) Starter rope Ø 4.5 mm (1-4) ( ) Starter rope Ø 4.5mm / 28 pieces (B) (1-4) ( ) Model plate TS 410 (1,2,5,6) Model plate TS 420 (3,4,7,8) Hexagon nut M8 7 8

5 Drawing E Tank housing Drawing E Tank housing Tank housing (5-8) 3-22, 26, Tank housing (1-4) Hollow rivet 7.5x1x Tank vent Grommet Filler cap 7, O ring 23x Rope Clamp Fuel pump 11 1 Hose 3.1x5.7x127 mm, R3 (D) 12 1 Hose 3.1x5.7x94 mm, R3 (D) 13 1 Hose 3.1x5.7x102 mm, R3 (D) 14 1 Hose 3.1x5.7x70 mm, R3 (D) Hose 3.1x5.7 mm x 1 m, R3 (A,B) Hose 3.1x5.7 mm x 10 m, R3 (A,B) Connector Grommet Hose AV-Spring Pan head self-tapping screw IS-P5x Pan head self-tapping screw IS-P6x Support foot Pickup body Filter cover (1-4) ( ) Screw IS-M5x20 (1-4) ( ) Air baffle (1-4) Air baffle (5-8) Lead (5-8) 9 10

6 Drawing E Tank housing Drawing E Tank housing Flat spring Choke lever Choke rod Spline screw IS-M5x Gasket Carburetor C1Q-S118D Carburetor C1Q-S167A (3) BR Set of gaskets (B) (1-4) Set of gaskets (B) (5-8)

7 Drawing F Ignition system Drawing F Ignition system Flywheel (1-4) ( ) Flywheel (5-8) ( ) Generator (5-8) Spline screw IS-M4x12 (5-8) Collar nut M8x Ignition module 7, Ignition lead 275 mm (D) Ignition lead 1 m (A,B) Ignition lead 10 m (A,B) Grommet Connector tag Spline screw IS-M5x Cover Spark plug boot Torsion spring Fan cover Bushing (1-4) ( ) Spline screw IS-M5x

8 Drawing G Carburetor C1Q-S118D, C1Q-167A Drawing G Carburetor C1Q-S118D, C1Q-167A Carburetor C1Q-S118D 1-11, 13-38, 40-42, Carburetor C1Q-S167A (3) available in Brazil only 1-6, 9-11, 13-39, Inlet needle Spring Inlet control lever Spindle Collar screw Gasket Metering diaphragm End cover Collar screw Air valve shaft with lever Torsion spring Torsion spring (1-4) ( ) Ring Sealing ring Lever Screw Throttle shutter Round head screw Strainer Pump diaphragm Gasket End cover Clamp Idle speed adjustment screw Oval head screw Throttle shaft with lever Spring Throttle shutter Round head screw 15 16

9 Drawing G Carburetor C1Q-S118D, C1Q-167A Drawing G Carburetor C1Q-S118D, C1Q-167A Spacer sleeve Lever E-clip Rod E-clip Choke shaft with lever Torsion spring E-clip Choke shutter Low speed adjustment screw Low speed adjustment screw Cap High speed adjustment screw High speed adjusting screw/fixed jet kit (1-4) ( ) 42, Fixed jet Cap Pump piston kit Fixed jet 0.76 (3) BR End cover (3) BR Metering diaphragm (3) BR High speed adjustment screw (3) BR Set of carburetor parts (3) BR 6, 20, 21, Set of carburetor parts 6, 7, 20,

10 Drawing H Air filter, Shroud Drawing H Air filter, Shroud Air filter 1, Air filter USA 1, Auxiliary filter (D) 2 1 Air filter (D) Filter cover Bushing (1-4) ( ) Screw IS-M5x Shroud (5-8) 7-20, 22, 23, Shroud (1-4) 6, Shroud (1-4) 8, Shroud (5-8) 8, Warning pictogram TS Warning pictogram Filler cap Throttle trigger Cylindrical pin 5x Torsion spring Lockout lever Handle molding Pan head self-tapping screw IS-P5x Grommet Switch shaft Flat spring Switch Bracket Rubber buffer (1-4) Rubber buffer (5-8) Cap (5-8) Control panel (5-8) 19 20

11 Drawing H Air filter, Shroud Drawing H Air filter, Shroud Throttle rod Grommet Pan head self-tapping screw IS-P6x Cap Screw IS-M5x Instruction label J Instruction label (1) J Instruction label (3) J Warning Spark arresting screen (2,4,6,8) USA 21 20

12 Drawing J Connector, Guard Drawing J Connector, Guard Cast arm (1,2,5,6) Guard Ø 300 mm / 12'' (1,2,5,6) Guard Ø 300 mm / 12'' (1,2) ( ) Stiffener Limit stop (1,2,4-8) Limit stop (3) J Pan head self-tapping screw IS-P4x16 (1,2,4-8) Pan head self-tapping screw IS-P4x16 (3) J Stop pin (1,2,4-8) Stop pin (3) J Grooved ball bearing RS Ring Circlip 32x Shaft Washer Rubber ring Rubber ring Flange Adjusting screw Banjo bolt 18, O ring 6x Pan head screw M4x Gasket Square nut Banjo bolt 18, Connector Hose clip 10/ Connector (1-4) Bracket (1-4) Shut-off cock 1/4" (1-4) Sealing ring (1-4) 23 24

13 Drawing J Connector, Guard Drawing J Connector, Guard Hose connector (1-4) O-ring 10x Coupling sleeve 1/2" Coupling sleeve 3/4" (2,4,6,8) USA, CDN Spline screw IS-M5x Adjusting lever (1,2,5,6) 35 1 Hose 5.6x1.9x585 mm (D) (1-4) 36 1 Hose 5.6x1.9x527 mm (D) (5-8) Hose 5.6x1.9 mm x 1 m (A,B) Poly V-belt pulley (1,2,5,6) Poly V-belt pulley (4,8) AUS, NZ Washer Hexagon nut M10x1 l/h thread Hexagon head screw M10x Circlip 20x Thrust washer Ø 103 mm Thrust washer Ø 103 mm Poly V-belt pulley (3,4,7,8) Pan head self-tapping screw IS-P6x Guard (1,2,5,6) Guard (3,4,7,8) Screw (D) Spline screw IS-M5x30 (1-4) ( ) Hollow rivet 7.5x1x6.8 (1-4) ( ) Cast arm (3,4,7,8) Guard Ø 350 mm / 14'' (4,7,8) Guard Ø 350 mm / 14'' (3) J

14 Drawing J Connector, Guard Drawing J Connector, Guard Guard Ø 350 mm / 14'' (3) Europe Guard Ø 350 mm / 14'' (3) J ( ) Guard Ø 350 mm / 14'' (4) ( ) Adjusting lever (3,4,7,8) Solenoid valve (5-8) 30, 56, Hose connector (5-8) 30, Sealing ring (5-8) Cover (5-8) Pan head self-tapping screw IS-P6x19 (5-8) Thrust washer Ø 118 mm (3,4) AUS, J Thrust washer Ø 118 mm (3,4) AUS, J Rubber buffer (2,4) USA, CDN ( ) Spline screw IS-M5x6 (2,4) USA, CDN ( ) Shaft sleeve (B) Set of instruction labels (2,6) USA Set of instruction labels (4,8) USA Instruction label (2,4,6,8) CDN Warning pictogram (1,3,5,7) Europe Instruction label (1,3) J Instruction label (1) J Instruction label (3) J 27 24

15 Drawing K Wheel kit Drawing K Wheel kit Wheel mounting kit (B) Carrier (B,D) Sleeve (B) Wheel (B) Hexagon head screw M6x30 (B) Sleeve (B) Hexagon head screw M6x45 (B) Hexagon nut M8 (B) 29 30

16 Drawing L Pressurized water tank Drawing L Pressurized water tank Water tank (B) Pump barrel (B) Funnel (B) 3 1 O-ring 46.99x5.33 (B,D) 4 1 Valve (B,D) Handle (B) Valve (B) O-ring 17x2,5 (B,D) Hose (B) Strainer (B) Hose 4 m / 158'' (B) Coupling sleeve 1/2" (B) Warning pictogram (B) Set of gaskets (B) 3, 4,

17 Drawing M Pressurized water tank ( ) Drawing M Pressurized water tank ( ) Water tank (B,C) ( ) Water tank (B,C) USA ( ) Water tank (B) ( ) 12, Handle (B) ( ) O-ring 14x1.78 (B) ( ) Filler cap (B) ( ) O-ring 56.5x 5.33 (B) ( ) Piston (B) ( ) O-ring 37.5x3.15 (B) ( ) Pump barrel (B) ( ) Valve (B) ( ) Valve (B) ( ) O-ring 8.76x1.78 (B) ( ) Union nut (B) ( ) Insert (B) ( ) Hose 4 m / 158'' (B) ( ) Coupling sleeve 1/2" (B) ( ) 33 34

18 Drawing N Tools, Extras Drawing N Tools, Extras Combination wrench Screwdriver Locking pin Tool roll Water connection TS (B) USA Hose connector (B) USA 6, Gasket (B) USA O-ring 11x1.5 (B) USA Union nut (B) USA Support (B) USA Hose clamp (B) USA Spline screw IS-M5x16 (B) USA Lock nut M5 (B) USA Instruction label (B) USA 35 36