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1 Illustration A Crankcase
2 Illustration A Crankcase Ref.Nr. Item code Quantity Description Crankcase (1,3,5) Crankcase (6,8,9) Crankcase (2,4) Cylindrical pin 5x Connector Pin Pin Valve Connector Spline screw IS-M5x Circlip 40x Grooved ball bearing Grooved ball bearing Oil seal 17x39.9x Oil seal 13x22x Hose Pickup body Gasket Crankshaft Woodruff key 2x Needle cage 12x16x Filler cap Sealing ring Rope Hook Set of gaskets 12, 13, 16 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
3 Illustration B Cylinder
4 Illustration B Cylinder Ref.Nr. Item code Quantity Description Cylinder gasket 0.5mm (1,2,3,4,5) Cylinder with piston Ø 50mm (1,2,3,4,5) Piston Ø 50mm Piston ring Ø 50x1.5mm Piston pin Snap ring 12x Cylinder gasket (6,7,8,9) Cylinder gasket 1mm low compression Cylinder with piston Ø 52mm (6,7,8,9) 5, 6, 10, Piston Ø 52mm 5, 6, Piston ring Ø 52x1.5mm Spline screw IS-M5x Hose clip Ø 34x Manifold Sleeve Exhaust gasket Spark plug NGK BPMR7A Spark plug Bosch WSR 6 F Set of gaskets 1, 7, 16 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
5 Illustration C Muffler
6 Illustration C Muffler Ref.Nr. Item code Quantity Description Muffler kit Standard Inlet casing Standard Exhaust casing Standard Shake-proof washer Self-tapping screw 4.2x Muffler kit USA, CDN, AUS Inlet casing USA, CDN, AUS Exhaust casing USA, CDN, AUS 4, Screen USA, CDN, AUS Muffler kit (8) USA, CDN, AUS 3, 4, Inlet casing (8) USA, CDN, AUS 4, Screen (8) USA, CDN, AUS Screen (8) USA, CDN, AUS Louver plate (8) USA, CDN, AUS Muffler kit available in Brazil only 3, 4, 12, Inlet casing available in Brazil only Exhaust casing available in Brazil only Muffler (B) available in Brazil only Exhaust casing (B) available in Brazil only Exhaust gasket (B) Spline screw IS-M5x Muffler (B) BR Exhaust casing (B) BR Set of gaskets 16 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
7 Illustration D Oil pump
8 Illustration D Oil pump Ref.Nr. Item code Quantity Description Gasket Oil pump Pump housing Sealing ring 12x16x Washer Worm Washer Compression spring Pump piston Plug O-ring 7x Helical spring Control bolt O-ring 5x Cup spring Pin Rubber ring Spline screw IS-M4x25 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
9 Illustration E Clutch
10 Illustration E Clutch Ref.Nr. Item code Quantity Description Washer Clutch Carrier Clutch shoe Tension spring Chain sprocket 3/8" 7T Spur gear Worm Needle cage 12x16x Washer Brake band Lever Circlip 6x E-clip Pin Torsion spring Lever Sealing washer Tension spring Spline screw IS-M4x Cover Washer E-clip 10x Circlip 36x Washer Hand guard Washer Spline screw IS-M5x Screw assy Rim sprocket kit 3/8" 7T 22, Clutch drum (D) Circlip 25x Rim sprocket 3/8" 7T Washer (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
11 Illustration F Ignition system
12 Illustration F Ignition system Ref.Nr. Item code Quantity Description Flywheel (1,3,5,6,8,9) Hexagon nut M8x Ignition module Ignition lead 140mm Ignition lead 1m (B) Ignition lead 10m (B) Grommet Lead retainer Washer Spline screw IS-M5x Short circuit wire 330mm / 13'' Contact sleeve Hose Hose available in Brazil only Torsion spring Spark plug boot Set of points (1) Pan head screw M4x10 (1) Capacitor (1) Grommet (1) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
13 Illustration G Rewind starter
14 Illustration G Rewind starter Ref.Nr. Item code Quantity Description Fan housing Bushing Nameplate STIHL Nameplate STIHL available in Brazil only Round head rivet 3x Spline screw IS-M5x Rewind spring Spring housing Rope rotor kit Pawl Pawl X (07.86) Starter grip Starter rope Ø 4.5x1000mm Starter rope Ø 4.5mm x 30.5m (B) Starter grip ElastoStart AUS Starter rope Ø 4.5mm AUS Starter rope Ø 4.5mm / 28 pieces (B) AUS Washer Spring Segment Spline screw IS-M4x12 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
15 Illustration H Tank housing
16 Illustration H Tank housing Ref.Nr. Item code Quantity Description Tank housing 1, Tank housing Tank housing available in Brazil only Plug Plug Warning pictogram MS Collar screw Elbow connector Tank vent Vent insert Hose Pickup body Filler cap Sealing ring Rope Hook Switch shaft Contact spring Ground wire 200mm / 7 7/8'' Self-tapping screw 4.2x Ring Throttle trigger Trigger interlock Throttle rod Torsion spring Cylindrical pin 5x Pan head self-tapping screw IS-P4x Handle molding Grommet 29 1 Hose 3.1x5.7x102mm (D) Hose 3.1x5.7x1000mm (A,B) Tubo flexible 3,1x5,7x10 m / 33' (A,B) Washer (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
17 Illustration H Tank housing
18 Illustration H Tank housing Ref.Nr. Item code Quantity Description Helicoil thread insert M6 X (32.84) Pan head screw M6x16 X (32.84) Gasket X (32.84) Tank housing assembly 1, 3-7, 18, 19, 30, Tank housing assembly available in Brazil only 2, 5-7, 18-20, 28, 30 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
19 Illustration J Air filter
20 Illustration J Air filter Ref.Nr. Item code Quantity Description Carburetor Bing 48A101C Carburetor Bing 48A125A available in Brazil only Hexagon nut M Grommet Baffle Air filter, wire mesh Air filter, wire mesh Air filter, wire mesh Tension spring Split pin 2x Choke shutter Slotted nut Slotted nut Air filter, fleece Air filter, fleece Air filter, fleece Air filter, wire mesh , ( ) 6-11, Air filter, wire mesh , ( ) Air filter, fleece , ( ) 7-11, 13, Air filter, fleece , ( ) Grommet , ( ) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
21 Illustration K Carburetor Bing 48A101C
22 Illustration K Carburetor Bing 48A101C Ref.Nr. Item code Quantity Description Carburetor Bing 48A101C Valve jet Gasket Plate Countersunk screw Inlet needle Inlet control lever Spindle Spring Screw Gasket Metering diaphragm End cover Pan head screw Sealing ring Spring High speed adjustment screw Spring Idle speed adjustment screw Throttle shaft with lever Throttle shutter Screw Torsion spring Strap Pan head screw Strainer Pump diaphragm Gasket End cover Pan head screw Set of carburetor parts 2, 10, 11, 26, Set of carburetor parts 2, 5, 6, 10, 11, End cover , ( ) Spring , ( ) High speed adjustment screw , ( ) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
23 Illustration L Carburetor Bing 48A125A
24 Illustration L Carburetor Bing 48A125A Ref.Nr. Item code Quantity Description Carburetor Bing 48A125A available in Brazil only Valve jet Gasket Plate available in Brazil only Countersunk screw Inlet needle Inlet control lever Spindle Spring Screw Gasket Metering diaphragm End cover Pan head screw Sealing ring Spring High speed adjustment screw Spring Idle speed adjustment screw Throttle shaft with lever Throttle shutter Screw Torsion spring Strap Pan head screw Strainer Pump diaphragm Gasket End cover Pan head screw End cover Set of carburetor parts 2, 10, 11, 26, Set of carburetor parts 2, 5, 6, 10, 11, (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
25 Illustration M Shroud
26 Illustration M Shroud Ref.Nr. Item code Quantity Description Annular buffer Pan head self-tapping screw IS-P6x Plug Plug Chain catcher Self-tapping screw P6.3x Annular buffer Plug Annular buffer Spline screw IS-M5x Retainer Pan head screw Shroud Shroud available in Brazil only Reflector foil Model plate Model plate Magnum Collar screw Ring Spline screw IS-M5x Ground wire 200mm / 7 7/8'' Self-tapping screw 4.2x Pan head self-tapping screw IS-P6x19 X (36.88) Plug X (36.88) Model plate AVEQ X (36.88) Model plate X (36.88) Round head rivet 3x6 X (36.88) Annular buffer (02.88) Ground wire X (32.84) Pan head screw M4x6 X (32.84) Screw X (32.84) Pan head screw X (32.84) Tank housing assembly 1, 7, 11, 12, Tank housing assembly available in Brazil only 2, 11, 12, 21, 22 (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
27 Illustration N Handlebar, Chain sprocket cover
28 Illustration N Handlebar, Chain sprocket cover Ref.Nr. Item code Quantity Description Handlebar (1,2,3,4,5,6,7) Handle hose 450mm / 17 13/16'' (1,2,3,4,5,6,7) Handle hose Ø 19 mm x 5m / 3/4x197'' (B) Pan head self-tapping screw IS-P6x19 (1,2,3,4,5,6,7) Wrap around handlebar with hose 350, 210mm (8,9) Spacer (8,9) Pan head self-tapping screw IS-P6x32.5 (8,9) Pan head self-tapping screw IS-P6x19 (8,9) Chain sprocket cover (1,2,3,4,5,6,7) 9, Bumper strip (1,2,3,4,5,6,7) Guard (1,2,3,4,5,6,7) Guard (1,2,3,4,5,6,7) (12.89) Guard (1,2,3,4,5,6,7) (12.89) Self-tapping screw M3x8 (1,2,3,4,5,6,7) (12.89) Guard (1,2,3,4,5,6,7) X (01.87) Guard (1,2,3,4,5,6,7) X (01.87) Self-tapping screw 2.9x9.5 (1,2,3,4,5,6,7) X (01.87) Outer side plate (1,2,3,4,5,6,7) X (01.87) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
29 Illustration N Handlebar, Chain sprocket cover
30 Illustration N Handlebar, Chain sprocket cover Ref.Nr. Item code Quantity Description Chain sprocket cover (8,9) Chain sprocket cover (8,9) Guard (8,9) Chain catcher (8,9) Bumper spike (8,9) Bumper spike (8,9) (12.89) Chip guard (8,9) (12.89) Clamping bar (8,9) (12.89) Rivet shank 4x8x6 (8,9) (12.89) Rivet head 4x11 (8,9) (12.89) Hexagon head screw M5x12 (8,9) Lock nut M5 (8,9) Collar nut M8 (8,9) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
31 Illustration O Chain tensioner, Carburetor box cover
32 Illustration O Chain tensioner, Carburetor box cover Ref.Nr. Item code Quantity Description Collar screw M Adjusting screw Tensioning nut Clamp Inner side plate Pan head screw M4x Bumper spike (1,2,3,4,5,6,7) Bumper spike (8,9) Spline screw IS-M5x Lock nut M Carburetor box cover Prefilter Self-tapping screw 3.9x Twist lock Compression spring E-clip Intake air preheating kit (B) Carburetor box cover (B) Rivet head 4x11 (B) Cover plate (B) Plug (B) Slotted nut (5) (07.86) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
33 Illustration P Tools, Extras
34 Illustration P Tools, Extras Ref.Nr. Item code Quantity Description Tool kit Tool roll Combination wrench Screwdriver Screwdriver T27x120x Screwdriver available in Brazil only Chain scabbard Chain scabbard extension up to 63 cm (B) Filing gauge (B) Circlip pliers (B) STIHL repair kit (A,B) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
35 Illustration Q Heating
36 Illustration Q Heating Ref.Nr. Item code Quantity Description Flywheel (4,7) Flange (4,7) Countersunk screw M4x10 (4,7) Generator (4,7) Terminal pin (4,7) Pan head screw M4x10 (4,7) Grommet (4,7) Stop switch (4,7) Ground wire (4,7) Grommet (4,7) Hexagon nut M12 (4,7) Heating element (4,7) 5, Terminal socket (4,7) Clamp (4,7) Clamp (4,7) Handlebar kit (C) (4,7) 5, 12, 13, Handlebar (C) (4,7) 5, 17, Insulating hose 160mm / 6.3'' (4,7) Contact sleeve (4,7) Pan head self-tapping screw IS-P6x19 (4,7) (1), (2) W, (3) S, (4) SW, (5) FB, (6) M, (7) MW, (8) MRII, (9) MR
Printed from MediaCat
Illustration A Crankcase, Crankshaft Illustration A Crankcase, Crankshaft Ref.Nr. Item code Quantity Description 1 1117 020 2106 1 Crankcase 2-9 2 9022 341 1050 4 Spline screw IS-M5x25 3 0000 988 5211
Printed from MediaCat
Illustration A Crankcase Illustration A Crankcase Ref.Nr. Item code Quantity Description 1 1124 020 2116 1 Crankcase 2-15 2 0000 988 5215 1 Connector 3 9371 470 2610 2 Cylindrical pin 5x18 4 1120 162 5200
Drawing A Crankcase. Drawing A Crankcase
Drawing A Crankcase Drawing A Crankcase 1 1122 020 2101 1 Crankcase 2-18 2 9022 341 1300 2 Spline screw IS-M6x20 3 0000 988 5211 1 Connector 4 9371 470 2610 2 Cylindrical pin 5x18 5 0000 974 1200 1 Notched
Drawing A Shortblock MS 250, MS 250 C 1 SCS
Drawing A Shortblock 1 Drawing A Shortblock Reference Item number Qty Description 1 1123 020 1209 1 Cylinder with piston Ø 42.5 mm (1,3-6) 4-8, 15 2 1123 020 1220 1 Cylinder with piston Ø 42.5 mm (2,6)
Printed from MediaCat
Illustration A Crankcase Illustration A Crankcase Ref.Nr. Item code Quantity Description 1 1106 020 2506 1 Crankcase (2) 2-11 2 0000 988 5217 1 Connector (2) 3 0000 988 5200 2 Connector (2) 4 1106 641
Online version - not for reprint
(3) A Shortblock 0... B Shortblock 03, 03 L... 3 C Shortblock 0... 4 D Engine housing... D Engine housing... E Quick tensioner parts... F Oil pump... G Clutch... H Chain brake... J Muffler... K Ignition
Drawing A Engine housing. Drawing A Engine housing
Drawing A Engine housing Drawing A Engine housing 1 1130 020 3002 1 Engine housing (1,2) 4-8, 10-13 2 1130 020 3011 1 Engine housing (3-8) 4-13 4 1120 162 5200 1 Pin 5 1123 162 5200 1 Pin 6 1123 162 5205
Printed from MediaCat
Illustration A Crankcase, Cylinder Illustration A Crankcase, Cylinder Ref.Nr. Item code Quantity Description 1 1113 020 2107 1 Crankcase (1,2,4,5,7,8) 2-11 1 1113 020 2108 1 Crankcase (3,6) 2-11 2 1113
Drawing A Crankcase 041 AV SCS
Drawing A Crankcase 1 Drawing A Crankcase Reference Item number Qty Description 1 1110 020 2105 1 Crankcase 2-5, 9, 10, 12 2 9371 470 3120 2 Cylindrical pin 6x20 3 9048 216 1010 8 Pan head screw M5x18
Table of contents. Copyright ANDREAS STIHL AG & Co. KG 2017 (2)
0-0 D-GB Table of contents MS, MS C Crankcase Cylinder, Muffler Oil pump, Clutch Chain brake Ignition system, Wiring harness Rewind starter Tank housing AV system, Handlebar Shroud, Housing Carburetor
Drawing A Crankcase TS 410, TS 420 SCS
Drawing A Crankcase 1 Drawing A Crankcase Reference Item number Qty Description 1 4238 020 2901 1 Crankcase 2-4 2 9503 003 0351 1 Grooved ball bearing 15x36.3x11 3 0000 953 6606 3 Stud 4 9630 951 1696
Drawing A Crankcase. Drawing A Crankcase
Drawing A Crankcase Drawing A Crankcase 1 4238 020 2901 1 Crankcase 2-4 2 9503 003 0351 2 Grooved ball bearing 15x36.3x11 3 0000 953 6606 3 Stud 4 9630 951 1696 1 Oil seal 15x26x7 5 4238 020 2605 1 Crankcase,
Drawing A Crankcase, Cylinder
Drawing A Crankcase, Cylinder 1 Drawing A Crankcase, Cylinder Reference Item number Qty Description 1 4140 021 0300 1 Crankcase 2 9639 003 1230 2 Oil seal12x22x7 3 9503 003 0242 2 Grooved ball bearing
Table of contents Copyright ANDREAS STIHL AG & Co. KG 2017 (3)
03-2016 USA Table of contents FS 94, FS 94 C, FS 94 R, FS 94 RC 4 Crankcase, Cylinder 6 Rewind starter 8 Rewind starter ErgoStart/Easy2Start 10 Muffler, Shroud, Ignition system 12 Fuel tank 14 Air filter,
Drawing A Crankcase, Cylinder
Drawing A Crankcase, Cylinder 1 Drawing A Crankcase, Cylinder Reference Item number Qty Description 1 4241 021 0300 1 Crankcase 2 9639 003 1230 2 Oil seal 12x22x7 3 9523 003 0000 2 Grooved ball bearing
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