Drawing A Crankcase. Drawing A Crankcase

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1 Drawing A Crankcase Drawing A Crankcase Crankcase Spline screw IS-M6x Connector Cylindrical pin 5x Notched pin 2.6x Pin Pin Pin Valve Grooved ball bearing Grooved ball bearing 17x40x Collar screw M Spline screw IS-M5x Reflector foil Cover Spline screw IS-M4x Cover plate Support Oil seal 17x32.9x Oil seal 13.5x20x Gasket Crankshaft ( ) Woodruff key 2x Hose Pickup body Filler cap Sealing ring Rope Hook Plug Grommet Set of gaskets 14, (1), (2) -W, (3) -R, (4) -RW 1 2

2 Drawing B Cylinder Drawing B Cylinder Cylinder with piston Ø 52 mm Piston Ø 52 mm Piston ring Ø 52x1.2 mm Piston pin 12x8x Snap ring 12x Spline screw IS-M5x Cylinder gasket 0.5 mm Cylinder gasket 1 mm low compression Needle cage 12x17x Spur gear / chain adjusting screw kit O-ring 7x Tensioner slide Thrust pad Cover plate Pan head screw M4x Support Inner side plate 0.9 mm Inner side plate (B) Set of gaskets 7 (1), (2) -W, (3) -R, (4) -RW 3 4

3 Drawing C Muffler Drawing C Muffler Muffler Standard Exhaust casing Standard Muffler AUS, NZ 4, Exhaust casing AUS, NZ Screen AUS, NZ Muffler gasket Spline screw IS-M5x Spline screw IS-M6x Spline screw IS-M5x Spark plug Bosch WSR 6 F Spark plug NGK BPMR7A Set of gaskets 6 (1), (2) -W, (3) -R, (4) -RW 5 6

4 Drawing D Oil pump, Clutch Drawing D Oil pump, Clutch Oil pump (0.9 mm stroke) Oil hose kit Oil hose 74 mm / 2.9'' (D) Pump piston Compression spring Washer Plug O-ring 4x Control bolt Roll pin 2x Spline screw IS-M4x Worm Spring Cover washer 52 mm / 2 1/16" Clutch ( ) Carrier Clutch shoe ( ), ( ) Retainer Tension spring Tension spring ( ) Needle cage 10x16x Chain sprocket 0.404" 7T Chain sprocket 3/8" 7T Chain sprocket 3/8" 7T Picco Chain sprocket 3/8" 8T (B) Washer Ø 33 mm E-clip 8x Rim sprocket kit 3/8" 7T Clutch drum (D) Rim sprocket 3/8" 7T Washer Ø 27 mm Rim sprocket kit 3/8" 8T 25, 26, 28, Rim sprocket 3/8" 8T Rim sprocket kit 0.404" 7T 25, 26, 28, 30 (1), (2) -W, (3) -R, (4) -RW 7 8

5 Drawing D Oil pump, Clutch Drawing D Oil pump, Clutch Rim sprocket 0.404" 7T (1), (2) -W, (3) -R, (4) -RW 9 8

6 Drawing E AV system Drawing E AV system Hand guard Bushing Bushing Spline screw IS-M5x Lever E-clip Lever Spring Brake band Tension spring Hose 20 mm / 13/16'' AV system soft: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/21 AV system normal: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/20 AV system hard: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/ Spline screw IS-M5x Spline screw IS-M5x Pan head self-tapping screw IS-P6x Plug Plug Plug Rubber buffer Spline screw IS-M4x12 (1), (2) -W, (3) -R, (4) -RW 11 12

7 Drawing F Chain sprocket cover Drawing F Chain sprocket cover Chain sprocket cover 3, Chain sprocket cover (B) ( ) 3, Guard Bumper strip Hexagon head screw M5x Lock nut M Spline screw IS-M5x Chain catcher Bumper spike Bumper spike Spline screw IS-M5x Lock nut M Hexagon nut M8 (1), (2) -W, (3) -R, (4) -RW 13 14

8 Drawing G Ignition system Drawing G Ignition system Flywheel ( ) Collar nut M8x Ignition module Grommet 5 1 Ignition lead 185 mm (D) Ignition lead 1 m (B) Ignition lead 10 m (B) Lead retainer Insulating hose 110 mm / 4.3'' Spline screw IS-M5x Torsion spring Spark plug boot Cover Short circuit wire 305 mm / 12.1'' 13, Contact sleeve (C) Terminal socket 4.8-1/0.8 (C) Ground wire 270 mm / 10 5/8'' 16, Terminal socket 4.8-1/0.4 (C) Terminal socket A5-1.5 (C) Insulating hose 100 mm / 4'' Lead 10 m / 33' (A,B) (1), (2) -W, (3) -R, (4) -RW 15 16

9 Drawing H Rewind starter Drawing H Rewind starter Fan housing with rewind starter Fan housing Axle Nameplate STIHL Bushing Washer Hollow rivet 6.5x0.5x Thrust pad Rewind spring Rope rotor Washer Ø 12 mm Pawl Spring Segment Spline screw IS-M4x Starter grip ElastoStart Ø 4,5 mm Starter rope Ø 4.5 mm Starter rope Ø 4.5mm / 28 pieces Spline screw IS-M5x20 (1), (2) -W, (3) -R, (4) -RW 17 18

10 Drawing J Tank housing Drawing J Tank housing Tank housing Tank housing Carburetor housing Collar screw Sleeve Manifold Washer Self-tapping screw P4x Tank vent 9, Vent insert Clamp Valve Ring Warning pictogram MS Bushing Annular buffer 1122/ Spline screw IS-M5x Hose Elbow connector 19 1 Hose 3.1x5.7x52 mm, R5 (D) Hose 3.1x5.7 mm x 1 m, R5 (A,B) Pickup body Impulse hose Grommet Grommet Grommet (1), (2) -W, (3) -R, (4) -RW 19 20

11 Drawing J Tank housing Drawing J Tank housing Switch shaft Contact spring Axle Support Throttle trigger Cylindrical pin 5x Throttle rod Torsion spring Lockout lever Handle molding Pan head self-tapping screw IS-P4x Filler cap 37, 39, Sealing ring Sealing ring ( ) Rope Hook (1), (2) -W, (3) -R, (4) -RW 21 20

12 Drawing K Handlebar Drawing K Handlebar Carburetor WJ-65B Bushing Baffle Hexagon nut M Hose clip Ø 36x Handlebar Hose 460 mm / 18 1/8'' Handle hose Ø 19 mm x 5 m / 3/4x197'' (B) Pan head self-tapping screw IS-P6x Pan head self-tapping screw IS-P6x21.5 (1), (2) -W, (3) -R, (4) -RW 23 24

13 Drawing L Carburetor WJ-65B Drawing L Carburetor WJ-65B Carburetor WJ-65B Fixed jet Inlet needle Spring Spindle Inlet control lever Round head screw Valve jet Cup plug Gasket Metering diaphragm End cover Screw Throttle shutter Round head screw Spring Sealing ring Low speed adjustment screw High speed adjustment screw Clamp Idle speed adjustment screw Torsion spring Throttle shaft with lever Clip Round head screw Torsion spring Choke shaft with lever E-clip Strainer Pump diaphragm Gasket End cover Screw Choke shutter Fixed jet 0.60 (B) High altitude Set of carburetor parts 9, 10, 29, 30 (1), (2) -W, (3) -R, (4) -RW 25 26

14 Drawing M Shroud, Air filter Drawing M Shroud, Air filter Shroud Model plate Shutter 4, O-ring 8x Self-tapping screw 4.8x Cap Reflector foil Spline screw IS-M5x Baffle Air filter Baffle 12, Slotted nut Collar screw Air filter Air filter kit HD (B) Gasket (B) Filter base (B) Stud M5x12x9 (B) Hexagon nut M5 (B) Air filter HD2 (B) Filter insert (B) Prefilter (B) ( ) Filter cover (B) Twist lock Carburetor box cover Model plate Magnum (1), (2) -W, (3) -R, (4) -RW 27 28

15 Drawing M Shroud, Air filter Drawing M Shroud, Air filter Intake air preheating kit (B) 23, Carburetor box cover (B) 23, 27, Cover (B) Blind rivet 5x8 (B) Cover plate (B) Spline screw IS-M4x12 (B) Air filter (B) AUS 23, Air filter HD2 (B) AUS Prefilter (B) AUS Supporting plate (B) AUS (1), (2) -W, (3) -R, (4) -RW 29 28

16 Drawing N Tools, Extras Drawing N Tools, Extras Tool kit Combination wrench Screwdriver T27x120x Screwdriver Tool roll Screwdriver available in Brazil only Chain scabbard Chain scabbard extension up to 63 cm Filing gauge (B) (1), (2) -W, (3) -R, (4) -RW 31 32

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