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1 Illustration A Crankcase, Cylinder
2 Illustration A Crankcase, Cylinder Ref.Nr. Item code Quantity Description Crankcase (1,2,4,5,7,8) Crankcase (3,6) Connector Elbow connector Cylindrical pin 6x Pan head screw M5x Washer Pan head screw M5x Grooved ball bearing 15x35x Oil seal 21.05x29.6x Snap ring Grooved ball bearing Oil seal 13x22x Crankshaft Gasket Cylinder gasket Oil seal 21.05x29.6x (34.81) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
3 Illustration A Crankcase, Cylinder
4 Illustration A Crankcase, Cylinder Ref.Nr. Item code Quantity Description Cylinder with piston Ø 45mm Piston Ø 45mm Piston ring Ø 45x1.5mm Piston pin 10x Snap ring Needle cage 10x14x Socket head screw M5x Spark plug Bosch WSR 6 F Manifold Sleeve Hose clip Ø 29x Bumper spike (B) Flat head screw M5x12 (B) Lock nut M5 (B) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
5 Illustration B Pickup body, Muffler
6 Illustration B Pickup body, Muffler Ref.Nr. Item code Quantity Description Hose Pickup body Valve Chain catcher Pan head screw M4x Tensioning nut Adjusting screw Clamp Inner side plate Collar screw Exhaust gasket Muffler (1,2,3,4,5,6) 12, Inlet casing Outlet-shell Muffler (A) (7,8) Socket head screw M5x Socket head screw M5x Filler cap O-ring 23x Insert Grub screw Valve body Filler cap (B) 17, 20, 22, Valve Oil filler cap Filler cap Sealing ring Filler cap retainer Self-tapping screw 3.5x Pan head screw M4x Tensioning nut X (38.83) Inner side plate X (07.84) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
7 Illustration C cover Oil pump, Clutch, Chain sprocket
8 Illustration C Oil pump, Clutch, Chain sprocket cover Ref.Nr. Item code Quantity Description Oil pump Pump housing Sealing ring 12x16x Pump piston Compression spring Washer Control bolt Helical spring Pin Plug O-ring 7x O-ring 5x Cup spring Worm Washer Gasket Pan head screw M4x Rubber ring Thrust washer Spur gear Cover Pan head screw M4x Cover washer Cylindrical roller 2.5x Needle cage 12x15x Chain sprocket 3/8" Chain sprocket 0.325" (B) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
9 Illustration C cover Oil pump, Clutch, Chain sprocket
10 Illustration C Oil pump, Clutch, Chain sprocket cover Ref.Nr. Item code Quantity Description Washer Clutch Carrier Clutch shoe Tension spring Chain sprocket cover (1,2,3,7) Outer side plate Round head rivet 3x Guard plate Bumper spike Hexagon head screw M5x Lock nut M Collar nut M Rim sprocket kit 3/8" 7T (B) Rim sprocket 3/8" 7T Cover washer Cylindrical roller 2.5x Rim sprocket kit 0.325" 8T (B) Rim sprocket 0.325" 8T (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
11 Illustration D Chain brake
12 Illustration D Chain brake Ref.Nr. Item code Quantity Description Chain aprocket cover (4,5,6,8) Chain sprocket cover Pin Lever Lever Washer E-clip Cam Brake band Pin Tension spring Pin Cover Pan head screw M4x Outer side plate Pan head screw M4x Bumper spike Hexagon head screw M5x Lock nut M Guard plate (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
13 Illustration E Fan housing, Set of points
14 Illustration E Fan housing, Set of points Ref.Nr. Item code Quantity Description Fan housing Bushing Nameplate STIHL Round head rivet 3x Rewind spring Rope rotor Bushing Starter rope Ø 3.5x1060mm Starter grip Pawl Spring Washer Segment Flat head screw M4x Pan head screw M5x Ignition coil Short circuit wire kit Grommet 20 1 Ignition lead 135mm Socket head screw M5x20 (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
15 Illustration E Fan housing, Set of points
16 Illustration E Fan housing, Set of points Ref.Nr. Item code Quantity Description Set of points (1,4) Capacitor (1,4) Pan head screw M4x Grommet Flywheel (1,2,4,5,7,8) Woodruff key 2x Hexagon nut M8x Torsion spring Spark plug boot Grommet (A) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
17 Illustration F Trigger unit, Pickup body
18 Illustration F Trigger unit, Pickup body Ref.Nr. Item code Quantity Description Ignition module Short circuit wire Contact sleeve Terminal Spring washer Pan head screw M3x Grommet 9 1 Ignition lead 135mm Socket head screw M5x Flywheel (1,2,4,5,7,8) Flywheel (3,6) Generator (3,6) Flange (3,6) Countersunk screw M4x10 (3,6) Pan head screw M4x10 (3,6) Stop switch Cover plate Label Hexagon nut M12x0.75 (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
19 Illustration F Trigger unit, Pickup body
20 Illustration F Trigger unit, Pickup body Ref.Nr. Item code Quantity Description Pickup body Filter Weight Cap Hose Elbow connector Hose (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
21 Illustration G Handle frame, Air filter
22 Illustration G Handle frame, Air filter Ref.Nr. Item code Quantity Description Handle frame (1,2,4,5,7,8) Stud M5x50x Impulse hose Shim Carburetor HU-51C Hexagon nut M Helical spring Idle speed adjustment screw Air filter Air filter, flocked (B) Air filter Air filter, flocked (B) Slotted nut Lever E-clip Compression spring Choke shutter E-clip Air filter Air filter, flocked (B) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
23 Illustration G Handle frame, Air filter
24 Illustration G Handle frame, Air filter Ref.Nr. Item code Quantity Description Stud M5x12x Model plate AV (1) Model plate AVE (2,3,7) Model plate AVQ (4) Model plate AVEQ (5,6,8) Round head rivet 2.6x Carburetor box cover Slotted nut Intake air preheating kit Carburetor box cover Air guide plate Self-tapping screw 3.5x Plug (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
25 Illustration H Carburetor
26 Illustration H Carburetor Ref.Nr. Item code Quantity Description Carburetor HU-51C Plug Spring Inlet needle Inlet control lever Spindle Oval head screw Valve jet Gasket Metering diaphragm End cover Round head screw Spring Low speed adjustment screw High speed adjustment screw Torsion spring Throttle shaft with lever Throttle shutter Round head screw Clip Round head screw Strainer Pump diaphragm Gasket End cover Oval head screw Set of carburetor parts 8, 9, 22, 23 (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
27 Illustration J Handle frame
28 Illustration J Handle frame Ref.Nr. Item code Quantity Description Handle frame (3,6) Annular buffer Socket head screw M5x Pin Compression spring Washer Starting throttle lock Throttle trigger Hollow rivet 3x0.3x Torsion spring Cylindrical pin 5x Throttle rod E-clip Trigger interlock Handle molding Self tapping screw 4.8x Hand guard (1,2,3,7) Hand guard (4,5,6,8) Torsion spring Oval head screw M6x3.2x Annular buffer Collar screw Collar screw Handlebar with hose 365mm / 14 3/8'' (1,2,4,5,7,8) Handle hose Ø 23 mm x 5m / 1x197'' (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
29 Illustration J Handle frame
30 Illustration J Handle frame Ref.Nr. Item code Quantity Description Annular buffer Collar screw Pan head screw M5x Socket head screw M5x Ground wire (3,6) Stop switch (3,6) Hexagon nut M12 (3,6) Grommet (3,6) Split pin 2x10 (3,6) Heating element (3,6) Terminal block (3,6) Clamp (3,6) Handlebar (3,6) Hose (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
31 Illustration K Tools, Extras
32 Illustration K Tools, Extras Ref.Nr. Item code Quantity Description Combination wrench Locking screw Allen key 4x70x Wrench 8x Hook Filing gauge Screwdriver Tool roll Chain scabbard Wrench (B) Round file Ø 5.5x200mm (B) Round file Ø 4.8x200mm (B) File handle A100 (B) Filing gauge 0.325" (B) STIHL repair kit (A, B) Set of gaskets (A, B) Grease gun (A, B) Ignition lead 10m (A, B) Ignition lead 10m (A, B) Starter rope Ø 3.5mm x 30.5m (A, B) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
33 Illustration L Chain brake with isolating clutch
34 Illustration L Chain brake with isolating clutch Ref.Nr. Item code Quantity Description Chain sprocket cover (4,5,6,8) Chain sprocket cover Pin Cover plate Brake shoe Cam Helical spring Helical spring Flat head screw M5x Outer side plate Round head rivet 3x Guard plate Bumper spike Hexagon head screw M5x Lock nut M5 (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
35 Illustration L Chain brake with isolating clutch
36 Illustration L Chain brake with isolating clutch Ref.Nr. Item code Quantity Description Clutch (4,5,6,8) Carrier Clutch shoe Tension spring Drive disc (4,5,6,8) Drive disc Slide control Locking slide 24, Spring Rivet Hand guard (4,5,6,8) (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
37 Illustration M Carburetor WA-49B
38 Illustration M Carburetor WA-49B Ref.Nr. Item code Quantity Description Strainer Torsion spring Throttle shaft with lever Throttle shutter Spring High speed adjustment screw Spring Low speed adjustment screw Inlet needle Spring Round head screw Gasket Plate Gasket Metering diaphragm Pump diaphragm Gasket Suction chamber diaphragm End cover Screw Elbow connector Set of carburetor parts , (1) AV, (2) AVE, (3) AVEW, (4) AVQ, (5) AVEQ, (6) AVEQW, (7) AVEZ, (8) AVEQZ
Printed from MediaCat
Illustration A Crankcase, Crankshaft Illustration A Crankcase, Crankshaft Ref.Nr. Item code Quantity Description 1 1117 020 2106 1 Crankcase 2-9 2 9022 341 1050 4 Spline screw IS-M5x25 3 0000 988 5211
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More informationPrinted from MediaCat
Illustration A Crankcase Illustration A Crankcase Ref.Nr. Item code Quantity Description 1 1106 020 2506 1 Crankcase (2) 2-11 2 0000 988 5217 1 Connector (2) 3 0000 988 5200 2 Connector (2) 4 1106 641
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Illustration A Crankcase Illustration A Crankcase Ref.Nr. Item code Quantity Description 1 1124 020 2116 1 Crankcase 2-15 2 0000 988 5215 1 Connector 3 9371 470 2610 2 Cylindrical pin 5x18 4 1120 162 5200
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Illustration A Crankcase Illustration A Crankcase Ref.Nr. Item code Quantity Description 1 1119 020 2118 1 Crankcase (1,3,5) 2-11 1 1119 020 2109 1 Crankcase (6,8,9) 2-11 1 1119 020 2119 1 Crankcase (2,4)
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Drawing A Crankcase Drawing A Crankcase 1 1122 020 2101 1 Crankcase 2-18 2 9022 341 1300 2 Spline screw IS-M6x20 3 0000 988 5211 1 Connector 4 9371 470 2610 2 Cylindrical pin 5x18 5 0000 974 1200 1 Notched
More informationOnline version - not for reprint
(3) A Shortblock 0... B Shortblock 03, 03 L... 3 C Shortblock 0... 4 D Engine housing... D Engine housing... E Quick tensioner parts... F Oil pump... G Clutch... H Chain brake... J Muffler... K Ignition
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