Options ONLY FOR CD-ROM CATALOGUES CATALOGUE FILE SIZE 1.90MB. No. PAGES RELAISE 11/2006 MODELS GROUP Z.F.

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1 CATALOGUE Z.F. FILE 95CBM037.pdf SIZE 1.90MB No. PAGES 12 RELAISE 11/2006 MODELS ECOMID S180 8S180 GROUP Gearbox Options ONLY FOR CD-ROM CATALOGUES %?? Zoom Home Group Back Select Print Page Search Catalogue Search Exit

2 GEARBOX: 8S180 Input Shaft Technical Specification Front Cover Technical Specification L = Length mm L L = Length mm L No. of spline 10C splines Size 2 Tab 1 - Input Shaft Table D = Ø mm Our No. TP Input Shaft No. Ratio Teeth Sizes Cover No. Clutch Type ,38-0,76 29 L=320 SAE 10C 2" ,38-0,76 29 L=310 SAE 10C 2" ,38-0,76 29 L=278 SAE 10C 2" F&S GMFZ ,38-0,76 29 L=286 SAE 10C 2" VALEO 430DTE ,38-0,76 29 L=260 SAE 10C 2" VALEO 430DTP ,38-0,76 29 L=320 SAE 10C 2" DANA-SP.1552SA ,38-0,76 29 L=260 SAE 10C 1-3/4" ,38-0,76 29 L=286 SAE 10C 1-3/4" ,73-1,00 29 L=320 SAE 10C 2" ,73-1,00 29 L=310 SAE 10C 2" ,73-1,00 29 L=278 SAE 10C 2" ,73-1,00 29 L=286 SAE 10C 2" F&S GMFZ ,73-1,00 29 L=260 SAE 10C 2" ,73-1,00 29 L=320 SAE 10C 2" DANA-SP.1552SA ,73-1,00 29 L=260 SAE 10C 1-3/4" Tab 2 - Front Cover Table Fig. Our No. TP Cover No. Input Shaft No. Ratio Sizes Clutch Type ,38-0,76 L=170 D= ,38-0,76 L=170 D=60 F&S GMFZ ,38-0,76 L=170 D= ,73-1,00 L=170 D= ,73-1,00 L=170 D= ,73-1,00 L=170 D=60 F&S GMFZ ,38-0,76 L=190 D=62, ,73-1,00 L=190 D=62, ,38-0,76 L=147 D= ,73-1,00 L=147 D= ,73-1,00 L=147 D= ,38-0,76 L=170 D=62 VALEO 430DTE ,38-0,76 L=80 DANA-SP.1552SA ,73-1,00 L=80 DANA-SP.1552SA ,38-0,76 L=153 D=70 VALEO 430DTP ,38-0,76 L=170 D=54 179

3 Euroricambi S.p.a 180 GEARBOX: 8S Kit Kit Kit /31 21/32 Kit /31 21/32

4 Fig. Our No. Part No. Description Note TP. 1 SEE TAB 2 FRONT COVER. 2 SEE TAB 2 FRONT COVER GASKET OIL SEAL 52X68X HOUSING SEAL COMPOUND (6) GASKET SHIM 1,50 MM SHIM 1,00 MM BEARING 71,4X120X32, INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T INPUT SHAFT 29 T COVER NSS SEEGER RING DIN472 58X2 NSS SEEGER RING T.2,50 MM SEEGER RING T.2,00 MM NEEDLE BEARING 42X40, SYNCHRONIZER CONE OIL SEAL 79X105,1X SYNCHRONIZER RING Old Type SYNCHRONIZER RING New Type SYNCHRONIZER HUB SLIDING SLEEVE SYNCHRONIZER CONE SLIDE 3 pcs PRESSURE SPRING 3 pcs GEAR 3RD SPEED 24 T GEAR 3RD SPEED 29 T NEEDLE CAGE 70X78X60. Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 181

5 Fig. Our No. Part No. Description Note TP MAIN SHAFT NEEDLE CAGE GEAR 2ND SPEED 29 T GEAR 2ND SPEED 33 T SYNCHRONIZER CONE SYNCHRONIZER RING Old Type SYNCHRONIZER RING New Type SYNCHRONIZER HUB SLIDING SLEEVE SLIDE 3 pcs PRESSURE SPRING 3 pcs SEEGER RING T.3,20 MM SEEGER RING T.2,80 MM NEEDLE CAGE 70X78X GEAR 1ST SPEED 33 T GEAR 1ST SPEED 38 T HUB 20 T SEEGER RING T.2,80 MM SEEGER RING T.2,40 MM NEEDLE BEARING 60X68X REVERSE GEAR 35 T BEARING 50,8X104,7X36, SUN GEAR 48 T SEEGER RING T.3,00 MM SEEGER RING T.2,80 MM LOCK RING T.2,50 MM LOCK RING T.2,45 MM LOCK RING T.2,30 MM PIPE SLIDING BLOCK SLIDING BLOCK FORK FORK TIE ROD TIE ROD. Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 183

6 Fig. Our No. Part No. Description Note TP SCREW SCREW WASHER SLIDING BLOCK FORK FORK SCREW WASHER STOP SEGMENT SUPPORT TIE ROD TIE ROD LEVER SUPPORT RING FORK TIE ROD TIE ROD OIL PUMP GASKET WASHER T.2,00 MM WASHER T.1,50 MM SEEGER RING T.2,50 MM SEEGER RING T.2,00 MM BEARING 40X85X CONSTANT GEAR 31 T GEAR 3RD SPEED 34 T DOUBLE GEAR 19/23 T COUNTERSHAFT 16 T BEARING 50,8X95,2X27, DOUBLE GEAR 23/31 T COUNTERSHAFT 16/19 T REVERSE PIN NEEDLE BEARING 40X60X REVERSE GEAR 22 T.. Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 185

7 Fig. Our No. Part No. Description Note TP LOCK RING PLANET CARRIER PLANET SHAFT 5 pcs LOCK PIN 4X26 5 pcs THRUST WASHER 10 pcs SHIM 15 pcs NEEDLE D pcs GEAR SET (5 PCS) RING GEAR 117 T RING T.2,40 MM RING T.2,00 MM RETAINER RING T.2,40 MM (1) RETAINER RING T.2,00 MM (1) BEARING 70X90X BEARING 80X110X16 (1) CARRIER HUB 117 T CARRIER HUB 117 T. (1) RETAINER RING SYNCHRONIZER CONE SYNCHRONIZER CONE (1) SYNCHRONIZER RING Old Type SYNCHRONIZER RING New Type SYNCHRONIZER RING (1) Old T SYNCHRONIZER RING (1) New T SYNCHRONIZER HUB SYNCHRONIZER HUB (1) SLIDING BLOCK 6 pcs SPRING 6 pcs SLIDING BLOCK (1) 6 pcs SPRING (1) 6 pcs SPRING (1) 6 pcs REPAIR KIT (1) SLIDING SLEEVE SLIDING SLEEVE (1) SYNCHRONIZER CONE. Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 187

8 Fig. Our No. Part No. Description Note TP SYNCHRONIZER CONE (1) RETARDER GEAR RETARDER GEAR 55 T. (1) GASKET GASKET (1) COVER OLD(4) COVER NEW COVER (1) BEARING 78X130X BEARING 80X140X26 (1) WASHER T.1,90 MM WASHER T.1,70 MM WASHER T.1,30 MM WASHER T.2,00 MM (1) WASHER T.1,70 MM (1) SPEEDOMETER GEAR SPEEDOMETER SHAFT SPACER 30X36 DIN7603 NSS PULSE DISK OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE (1) FLANGE (3) FLANGE (3) O-RING 59,2X5, WASHER WASHER (2) SCREW M12X SCREW M12X55 (2) SLIDING BLOCK (SAE430B) M SLIDING BLOCK (OT58) FORK FORK (1). Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 189

9 Fig. Our No. Part No. Description Note TP SCREW M20X1, SCREW M24X1,5 (1) WASHER WASHER (1) TIE ROD TIE ROD (1) GASKET 22X36X14, RING 74X84X PISTON RING 78X82,70X5,50 MM RING 74X84X NUT M16X1, O-RING 95X CYLINDER GASKET 22X36X14,5 (1) OIL SEAL 50X100X7,5 (1) PISTON (1) RING (1) OIL SEAL 50X100X7,5 (1) NUT M16X1,5 (1) O-RING 108X3 (1) CYLINDER (1) HOUSING OIL SEAL 95X115X OIL SEAL 105X125X12 (3) REPAIR KIT (5) BUSH (1)..... Notes / Note : (1) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION. TO BE COUPLED TOGETHER (2) ONLY FOR FLANGE : (3) FOR VERSION WITH TELMA RETARDER (4) REPLACED BY 1 PC (FIG.102) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) (5) COMPOSED BY 6 PCS (FIG.20/31) + 6 PCS (FIG.21/32) (6) (SEAL COMPOUND) (GASKET) ARE IN THE KIT

10 GEARBOX: 8S180 8S180 Selector Mechanism Fig. Our No. Part No. TP Description Note BALL JOINT M12X1,75 LF L=55 mm NUT M ROD NUT M BALL JOINT M12X1,75 RH L=55 mm. Fig.4 8S180 Kits Fig.5 3rd/4th SYNCHRONIZER KIT 3RD/4TH SYNCHRONIZER RING 2 pcs.. Fig.4 Fig SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc SLIDE 3 pcs PRESSURE SPRING 3 pcs SYNCHRONIZER KIT 3RD/4TH. 3rd/4th Fig.7 Fig.8 Fig SYNCHRONIZER CONE 1 pc OIL SEAL 79X105,1X53 1 pc SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc.. Fig.4 Fig SLIDING SLEEVE 1 pc SYNCHRONIZER CONE 1 pc SLIDE 3 pcs PRESSURE SPRING 3 pcs.. 1st/2nd SYNCHRONIZER KIT 1ST/2ND SYNCHRONIZER RING 2 pcs.. Fig.4 Fig SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc SLIDE 3 pcs PRESSURE SPRING 3 pcs Euroricambi S.p.a

11 8S180 Kits SYNCHRONIZER KIT 1ST/2ND SYNCHRONIZER CONE 2 pcs.. 1st/2nd Fig.6 Fig SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc SLIDE 3 pcs PRESSURE SPRING 3 pcs.. Fig GASKET KIT GASKET 1 pc GASKET 2 pcs GASKET 1 pc GASKET 1 pc GASKET 1 pc Gasket Kit GASKET 1 pc GASKET 1 pc GASKET 2 pcs GASKET 2 pcs GASKET 1 pc GASKET 1 pc GASKET 1 pc SEAL COMPOUND 1 pc GASKET 1 pc SEAL RING KIT OIL SEAL 52X68X8 1 pc Oil Seal Kit OIL SEAL 25X35X7 1 pc OIL SEAL 25X35X7/10 1 pc OIL SEAL 95X115X10 2 pcs SEAL KIT Notes 0734 / Note 310 : 212 OIL SEAL 105X125X12 2 pcs GASKET 1 pc Oil Seal Kit For version with TELMA Retarder 193

12 GEARBOX: 8S180 8S180 Selector Mechanism SEAL KIT OIL SEAL 95X115X10 1 pc Oil Seal Kit For version with VOITH Retarder GASKET 1 pc REPAIR KIT GASKET 22X36X14,5 1 pc RING 74X84X5 2 pcs RING 78X82,70X5,50 MM 1 pc SEAL RING 18X24 DIN pcs SPACER 16X20 DIN pcs Cylinder Repair Kit SPACER 38X44 DIN pc NSS WASHER 14X19 1 pc NSS SPACER 12X15,5 DIN pc SPACER 16X22 DIN pcs NSS SPACER 30X36 DIN pc NSS WASHER 14X20 8 pcs O-RING 7X1,5 2 pcs O-RING 36,2X3 2 pcs O-RING 59,2X5,7 1 pc O-RING 95X2 1 pc.. 8S180 Miscellaneous OIL FILTER PLUG SPACER 38X44 DIN Euroricambi S.p.a

Options ONLY FOR CD-ROM CATALOGUES CATALOGUE FILE SIZE 1,90MB. No. PAGES RELAISE 11/2006 MODELS GROUP Z.F.

Options ONLY FOR CD-ROM CATALOGUES CATALOGUE FILE SIZE 1,90MB. No. PAGES RELAISE 11/2006 MODELS GROUP Z.F. CATALOGUE ZF FILE 95CBM039pdf SIZE 1,90MB No PAGES 15 RELAISE 11/2006 MODELS ECOMID 1304 9S109 R6,57-0,74 9S109 R8,49-1,00 9S109 R10,24-0,74 9S109 R10,25-0,79 9S109 R12,91-1,00 9S109 R12,92-1,00 GROUP