SPICER. WEATHERLYINDEX084 T21 O-ES70-5 October 1993 ES70-5 Series Main Transmission

Transcription

1 SPICER WEATHERLYINDEX084 T2 O-ES70-5 October 993 ES70-5 Series Main Transmission ES70-5 Series Main Transmission

2 For parts or service call us Pro Gear & Transmission, Inc. (877) (407) W. Gore St. Orlando, FL 32805

3 SPICER <$> CONTENTS, RATIO TABLE and IDENTIFICATION T2 O-ES70-5 CONTENTS RATIO TABLE and IDENTIFICATION.... GEARS and RELATED PARTS DRIVE GEAR GROUP... f MAINSHAFT GROUP COUNTERSHAFT GROUP REVERSE IDLER GROUP DRIVE GEAR TABLE... 8 CASE GROUP and RELATED PARTS DRIVE GEAR BEARING CAP GROUP DRIVE GEAR BEARING CAP CHART... 9 CLUTCH HOUSING GROUP CLUTCH HOUSING DIMENSIONS CASE GROUP MAINSHAFT REAR BEARING CAP GROUP... 8 MAINSHAFT REAR BEARING CAP CHART... 9 COUNTERSHAFT REAR BEARING CAP GROUP... 8 CLUTCH RELEASE CODE TABLE COMPANION FLANGE and END YOKES... 2 SHIFTER HOUSING ASSEMBLY REMOTE CONTROL ASSEMBLY SHIFT LEVER and DOME ASSEMBLY OVERHAUL KITS- MAJOR and MINOR TABULATED BILLS OF MATERIAL RATIO TABLE Models Speeds ES70-5A ES70-5D st nd rd 2.4 4th.44 5th.00 Rev IDENTIFICATION The Name Plate (N P-96) affixed to the LEFT side of the Transmission is stamped with information: SERIAL ~==== B/M No. ' MODEL' In requesting more information on these transmissions, furnish the B/M No. and the Serial Number Abbreviations used in this parts list include: N.S. - Not Shown N.S.S. - Not Sold Separately N.R. - Not Required A.R. - As Required 993 DANA CORPORATION LITHO IN U.S.A.

4 T2 O-ES70-5 GEARS and RELATED PARTS B- B-0 B-2,_,. B-3 B-~. -,~~~-,_, ~ ~" B- mb- Part Description A- ++ See Tab Bills A A * A * A * A A roup Gear- Main Drive (see Drive Gear Table Page 8) Cone-- Main Drive Gear Bearing Baffle- Oil Ring Spacer/Shim Baffle Cup Bearing- Drive Gear Pocket Cone Bearing - Drive Gear Pocket * Included in X Kit ++ Use X Baffle and Shim Kit if any of these parts are replaced. The end play will be affected. Recommended end play is.003"/.008". 2

5 SPICER ~ Ref. No. Part Number B or B B B B B B B B X B B B or B or B B SP B-6 00-W B GEARS AND RELATED PARTS Part Description Mainshaft Group- Output Mainshaft (overall length 22 9/32"') Mainshaft (overall length 22 3/32"') (Ford only) Gear -st Speed (57T) Bearing- st and Rev. Needle Assy. Thrust Washer- st and 2nd Snap Ring - st and 2nd Gear- 2nd Speed (47T) ES70-5A and ES70-5D Clutch Gear- 2nd and 3rd Snap Ring - 2nd and 3rd Synchronizer- 2nd and 3rd Bearing - Split Needle 2nd Speed Gear Thrust Washer- Split Needle Bearing Gear- 3rd Speed (39T) ES70-5A Gear- 3rd Speed (38T) ES70-5D Gear- 4th Speed (30T) ES70-5A Gear- 4th Speed (28T) ES70-5D Spacer Sleeve- 4th Speed Gear Pin - Spacer Sleeve Thrust Washer- 4th Speed Snap Ring - Thrust Washer T20-ES70-5 Qty. 2 B X Synchronizer- 4th and 5th B-9 B-20 B-2 B-22 B-23 B-24 or B-25 B See Tab Bills See Tab Bills Clutch Collar- st and Reverse Gear- Reverse (57T) Thrust Washer Cone - Rear Bearing Cup - Rear Bearing Speedometer Drive Gear Spacer- (used in place of Speedometer Drive Gear) Flange or End Yoke- U Joint Nut- Mainshaft (/4"-8 Hex Head Self-locking) ++Use X Baffle and Shim Kit if any of these parts are replaced. The end play will be affected. Recommended end play is.003"/.008''. 3

6 T20-ES70-5 GEARS GROUP and RELATED PARTS SPICER <$> C-3 4

7 SPICER < 9 GEARS AND RELATED PARTS T20-ES70-5 Ref. Part Number Part Description Qty. No. Countershaft Group C Countershaft (5T) C Woodruff Key 4 C Gear- 2nd Speed (22T) ES70-5A and ES70-5D C Spacer- 2nd, 3rd, 4th and 5th Speeds 2 C Gear- 3rd Speed (3T) ES70-5A or Gear- 3rd Speed (32T) ES70-5D C-<l Gear 4th Speed (40T) ES70-5A or Gear- 4th Speed (42T) ES70-5D C Gear- Countershaft Drive (46T) ES70-5A, ES70-5D c.a <l Snap Ring - Countershaft Drive Gear C Cone- Front Bearing C Cup- Front Bearing C Cone- Taper Rear Bearing C Cup- Taper Rear Bearing Reverse Idler Group D Gear- Reverse Idler D Bearing Spacer D Bearing - Roller Assy. 2 D W Thrust Washer 2 D-5 63-<30- Shaft- Reverse Idler 5

8 T20-ES70-5 MODEL E570-5 CASE GROUP and RELATED PARTS SPICER" <$> ~G-5 ~G-6 G- includes G-2 thru G-7 r E-7 r?' I E-8 E- E-2 o ~ '\j~e ~~Is. ~ ~: """w~' r E- 0-9 I E- hont V;ow of Tron m;u;on Co for Ford Clutch Housings Use X Baffle and Shim Kit, if any these parts are replaced. The end play will be affected, recommended end play is.003" /.008". 6

9 SPICER" <S> CASE GROUP AND RELATED PARTS Ref. Part Number Part Description No. Drive Gear Bearing Cap Group F Gasket or Gasket (Ford) F-2 ++ See Tab Bills Bearing Cap and Oil Seal Assy. (includes installation sleeves) F-3 ++ N.S.S. Bearing Cap F X Oil Seal (includes installation sleeves) F Bolt- 3/8"-6 x /8" Hex Head Se~-locking Clutch Housing Group E Gasket- Clutch Housing E-2 See Tab Bills Clutch Housing Assy. (includes E-3 thru E-5) E-3 N.S.S. Clutch Housing (see Clutch Housing table Page 3) E X Hand Hole Cover Assy. E-5 28C-20 Bushing- Clutch Release E Zerk Fitting - Grease E Bon- 5/8"- x /4" Hex Head Se~-locking or Bolt- 5/8"- x 3/4" Hex Head Se~-locking (Ford Case Dana front) E BaH- 7/6"-4 x /4" Hex Head Self-locking or Bolt-7/6"-4 x 5/8" Hex Head Se~-locking (Ford Case Dana front) Counters haft Front Bearing Cap (Ford Case with Apron Front) E Gasket E Bearing Cap E Bolt- 3/8"-6 x 3/4" Hex Head Se~-locking Case Group G- See Tab Bills Case Assembly- (Includes G-2 thru G-7) G-2 N.S.S. Case (C X)(C X) G-3 NP-96 Nameplate G4 252-SP Pins- Nameplate G Plug- Filler G Drain Plug- Magnetic Square Head (63-5--X) or Drain Plug- Magnetic Recessed Head (63-5--X X) N.S Magnet- Ceramic (Bottom of Case) G D Plug- 5/8"- x 7/6" Hex Head G Gasket- PTO Aperture (8 bah) G Cover- PTO Aperture (8 bah) G Ban- 7/6"-4 x 3/4" Flanged Hex Head Se~-locking G Gasket- PTO Aperture (6 bolt) G Cover- PTO Aperture (6 bolt) G Bon- 3/8"-6 x 3/4" Hex Head Se~-locking T20-ES70-5 Qty or Use X Baffle and Shim Kit, ff any these parts are replaced. The end play will be affected. Recommended end play is.003"/.008". N.S.S. - Not Sold Separately. N.S. - Not Shown 7

10 T20-ES70-5 REAR BEARING CAP GROUP AND RELATED PARTS H H-4 b J-4 Ref. No Part No. Part Description Main shaft Rear Bearing Cap Group H- ++ See Tab Bills Cap Assy. - Rear Bearing H-2++ N.S.S. Cap- Rear Bearing H Gasket or Gasket- (used w~h Brake mounting) or Gasket- (for Electronic Speedo Cap for Ford) H Oil Seal- (Ford only) or Oil Seal- (3.756" O.D.) or Oil Seal- (3.543" O.D.) H Bushing- Speedometer (5/6" I.D. Flanged) or Bushing- Speedometer (/4'' I.D.) H Bo~- 2''-3 x 3/8" (See Bearing Cap table for Qty.) Bo~- 2''-3 x 7/8" (See Bearing Cap table for Qty.) Bolt- 5/8''- x /4" (See Bearing Cap table for Qty.) Bo~- 5/8"- x 2" (See Bearing Cap table for Qty.) H-7 See Tab Bills Gear- Speedometer Driven or Plug- (used when there is no Speedometer Driven Gear) N.S Plug- Speedometer Outlet (Ford only) or Plug - Electronic Sensor Hole H Sleeve- /4" long- Speedometer Driven Gear or Sleeve- 5" long - Speedometer Driven Gear or X Sleeve- /4" long- Speedometer Driven Gear (with Seal) Countershaft Rear Bearing Cap Group J Gasket J Cap - Bearing J Hook- Lift J Bo~-2"-3 x 2" Hex Head Self-locking Qty. AIR AIR AIR AIR 4 N.S. - Not Shown N.S.S. - Not Sold Separately ++ Use X Baffle and Shim Kit, ~any these parts are replaced. The end play will be affected. Recommended end play is.003"/.008". AIR -As Required 8

11 Service Part Number X Oil Seal H REAR BEARING CAP and DRIVE GEAR BEARING CAP CHARTS REAR BEARING CAP CHART BEARING CAP ASSEMBLY INCLUDES Speedometer Casting Bushing Gasket Number H-5 H-3 C T20-ES70-5 Screws Brake H-6 Qty. Type (4) - 63-g 8-2X C (4) DCM (2) X C (4) X C (3) () X C (6) 2" X 4" X C (4) () () X C (6) X C (4) DCM (2) X C (4) - -I FLAT TYPE -6 lc~ T STEM TYPE - t L- ii c----j FRONT BEARING CAP CHART A B c D FRONT BEARING CAP Oil Seal Assemoly Outside Diameter Stem Diameter Length Bore Diameter Casting Number Includes Oil Seal F-2 FLAT TYPE... PULL TYPE RELEASE! 7 5/8" STEM TYPE 5/6" 2 /2" C X... PUSH TYPE RELEASE 7 7/32" 7 5/8" 7 5/8" 5/6" 6 7/32" 5/6" 6 7/32" 7/8" 5 29/32" 2 /2" 2 /2" 2 /2" C C C X X X 7 5/8" 7 5/8" 7 5/8" 2 /4" 5 27/32" 2 /4" 6 3/32" 7/8" 5 3/8" 2 /2" 2 /2" 2 /2" C C C X X X 9

12 T20-ES70-5 CLUTCH RELEASE CODE TABLE PEDAL ADJUSTING ARM RIGHT SIDE-30473X SPICER' PEDAL ADJUSTING ARM LEFT SIDE-30233X Part No. 06C C C-67 06C C C C C C-047 CR- SHORT SHAFT Part No. Length 06C " 06C " 06C " 06C " losc " 06C " 06C " losc " losc " ",., '' CR-2 LONG SHAFT Tyee RS-5 RS-5 RS-8 RS-8 RS-8 RS-8 RS-8 RS-8 RS-8 Length 4.000" 7.000" 0.469".469" 0.000" 9.750" 8.79" 8.968" 9.469" CR-2 LONG SHAFT {Con!' d) Part No. T~a~e Length 06C-083 RS " 06C-094 RS " 06C-23 RS " 06C-69 RS " 06C-35 RS " 06C-367 RS " 06C-375 RS " 06C-47 RS " 06C-422 RS '' 06C-55 RS-5.375" 06C-529 RS " RS " RS " RS " RS " CR-6 PEDAL ADJ. ARM 30233X For Left Side Mtg X For Right Side Mtg. 47~526--X Lever Type 7%" 30873X Lever Type 7%" Lever type can be used on either right or left side. THRU SHAFT {used with Push Type Clutch) Part No. Type Length 06C-566 Splined 9.25" 06C-550 Keyed 6.375" 06C-558 Keyed 9.000" 06C-578 Splined 9.500" Keyed 9.20" Splined 9.33" AL,---{;- ;_--~ ~ o 'I' See following page for "D" dimensions. CLUTCH RELEASE YOKES CR-7 Forging No. Used With 05C-64 F05C64 Spicer lsv2" SP 05C-68 F05C99 Spicer 4"SP 05C-7' F05C8 Spicer & Others 05C-24B F05C25 Spicer AL & AR 05C-32' F05C8 Spicer & Others 05C-37 F05C38 Spicer 3" and C05C38 4" 2P ' F05C8 Spicer & Others Type J K M Pull 8.000" 6.500" 4.895" Pull 7.25" 5.750" 4.32" Push 8.375" 7.000" 4.885" Push 3.750" 2.25" 2.885" Push 8.375" 7.000" 4.885" Pull 8.000" 6.500" 4.895" Push 8.375" 7.000" 4.885" Machined washer surface on yoke front 2 Machined washer surface on yoke rear (for clearance) 3Same as above except contains spring holes in lugs use n43x Clutch Release Bearing and (2) 230C~ 2 Springs. * CLUTCH RELEASE YOKE ATIACHING PARTS- Use one KEY 0-30, two SCREWS and two LOCK WASHERS NOTE: When changing from a two plate to single plate clutch or vice versa, a different bearing cap will be required. 0

13 SPICER <$> Rei.Code See CR 7 ~.ab Bill Yoke* CR- Short Shaft CR-2 Long CLUTCH RELEASE CODE TABLE 0 Rei.Code Shaft Adjustable Dim. See CR-7 Arm (ln.) Tab Bill Yoke* CR- Short CR-2 Long T20-ES70-5 D Adjustable Dim. Arm (ln.) 05C C C C C C C C C C-68 05C C C C C-68 5A 05C C C C C C C C C C C C C C C C C C C C C C-7 35A 05C C C C C C C C C C C C-7 46A 05C C C C C C C-24 52A 05C C C C C C C C 37 06C-42 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C C C-42 06C C-42 06C-67 06C-42 06C-67 06C-42 06C C-42 06C C-42 06C C-42 06C C C C C C C C-07 06C C-07 06C C-42 06C C-85 06C C-85 06C 67 06C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C C-85 06C-69 06C-85 06C-35 06C-85 06C-35 06C-85 06C-35 06C-85 06C C-85 06C-47 06C-85 06C-47 06C-85 06C C C C C C C C C C C-35 06C C C C C C-35 06C Thru Shaft 06C-550 Thru Shaft OBC C 85 I OBC-438 I Thru Shaft OBC-566 ~ Thru Shaft 06C-566 I Thru Shaft 06C-566 I Thru Shaft C-85 06C C 85 06C C-85 06C-47 06C C C-4 06C-69 06C-85 06C X C-37 06C-85 06C C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C 85 06C X C-37 06C 85 06C C-37 06C-85 06C C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C-85 06C C-37 06C-85 06C X C-37 06C-85 06C X C-37 06C 85 06C X C-37 06C-85 06C X C-37 06C X BA 05C-37 06C C 37 06C 26 06C X C-37 06C C lX C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X.78 84A 05C-37 06C C X C-37 06C C C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C A 05C-37 06C C X C-37 06C C lX A 05C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X A 05C 37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C-37 06C C X C 37 06C C X C-37 06C C C-37 06C C C-37 06C C C-37 06C C C-37 06C C X C-37 06C C X C-37 06C C X 0 05C-37 06C C X - 05C-37 06C X C C X A C C X C C Thru Shaft 06C A Thru Shaft 06C X Thru Shaft 06C Thru Shaft X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X - - IIIIUse 7743X Clutch Release Bearing and (2} Springs.

14 T20-ES70-5 COMPANION FLANGES, FLANGE YOKES SPICER" <S> COMPANION FLANGE FLANGE YOKE END YOKE Companion Flanges and End Yokes G c A End of Hub Pilot Mates with Flange Yoke Joint Flange Companion to Flange Diameter Series Diameter Flange Face Length F-Female Part No. I Series /8" /8" F-3 3/4" /8" /8" F-6 5/8" " /4" F-7 3/4" { " /4" F-7 3/4" { End Yokes s End End of Hub Joint Yoke to Center Momentary Series Part No. Line Length Joint Angle " " 22 / " " " 25 2

15 SPICER <$> CLUTCH HOUSING DIMENSIONS T20 ES70-5 SAE A Size Pilot No. Dia. 20Vs" 2 7%" 3 6'/e" "/4" 9V4" 73/4" ' ' - o-ii-.i _L A ~ _ E J - For Pull Type Release (~ : ~ - For Push Type Release Service Assembly No. CLUTCH HOUSING Bushing Number Casting Part Number s A E RELEASE SHAFT HOLE 0 C/L E G c Front Above Below Length Dia. Face C/L C/L 32098X..,. 28C-20 C " " 3 5/8" 2 /2" X 28C-20 C 02C /6" " 3" /2" 2 7/32" 2 5/8" X 28C-20 C /2" " 3 3/4" /2" 3 5/8" 2 /2" X 28C-20 C /2" " 4 3/6" /2" 3 5/8" 2 /2" XII 28C-20 C /2" " 4 3/6" /2" 3 5/8" 2 /2" X 28C-20 C02C-52 6 /2" " 3 3/4" /2" 3 3/4" 2 5/8" X.,_ 28C g.....,.. Nodal Mounting Side Nodal Mounting.,_ Special Ford only C C As Purchased 2 As Purchased 2 6 /2" " 4 3/6" /2" 3 5/8" 2 /2" 5 5/8" " 2 3/4" 3" 6 /2" " 3 9/32" 2 /2" 6 /2" " 3 9/32" 2 /2" 3

16 T20-ES70-5 SHIFTER HOUSING ASSEMBLY SPICER ~R-25! FORWARD CONTROL R-8 CENTER CONTROL '~ ----R- R-5~ R-3 R-2 R-. R-4 -~. R----j R- R-8 4

17 SHIFTER HOUSING ASSEMBLY Ref. Part No. Part Description Center No X 2X X See Tab Bills Shifter Housing Assembly R Shifter Housing (Casting No. C63-6-2) or Shifter Housing (Casting No. C ) or Shifter Housing (Casting No. C63-6-4) T20-ES70-5 Forward X 2X 4X* 5X R Spring - Shift Rod Poppet Ball R Ball- Shift Rod Poppet R Shift Rod- st and Reverse or Shift Rod- st and Reverse R X Shift Fork & Clip Assy.- st and Reverse R-6 N.S.S. Shift Fork R Clip R Roll Pin- st and Reverse Shift Rod R Shift Rod Bracket- st and Reverse R Pin - st and Reverse Shift Finger Plunger R Screw- Shift Fork and Bracket R Interlock R Shift Rod -2nd and 3rd or Shift Rod- 2nd and 3rd R Shift Fork- 2nd and 3rd or Shift Fork- 2nd and 3rd R Shift Rod Bracket- 2nd and 3rd R SP Pin - Interlock R Shift Rod -4th and 5th or Shift Rod- 4th and 5th R Shift Fork- 4th and 5th or Shift Fork- 4th and 5th R Plug - Interlock R Expansion Plug- 7/8" dia. R-2 38P- Retainer- st and Reverse Shift Finger Plunger R Spring -st and Reverse Shift (28bs.- 2 /8") or Spring -st and Reverse Shift (60 lbs.- 2 /64") or Spring- st and Reverse Shift (3 lbs.- 27/32") or Spring - st and Reverse Shift (5bs.- 2 3/8") R Ball- Back-up Switch R Plug- Back-up Switch Hole R Breather Assembly or 4328X Breather Assembly Parts Listed Below are not Included in Assembly K Gasket- Shifter Housing K Lift Hook K Bo~- 3/8"-6 x /8" Hex Head Self-locking * This Shifter Housing has 5th Speed locked out wrth a Sleeve N.S.S. - Not Sold Separately 5

18 T20-ES70-5 REMOTE CONTROL ASSEMBLY (High Rod Type) SPICER <$> L- L-3 ~ L-2 L-9 ~ K- v---k-2 I 6

19 Ref. No. Part Number REMOTE CONTROL ASSEMBLY High Rod Type Part Description T20-ES ~ X 4X 5X 2X 4x See Tab Bills 47-6~-X X X L- N.S.S. N.S L X or 30879X or 366X L-3 N.S.S. L-4 N.S.S. L L L L or L L-0 28P-9 L SF L L L L N.S. 3903X N.S N.S N.S. LW-3 K K Cover and Joint Assembly- Remote Control Cover Assembly {Casting No ) Cover Assembly {Casting No X) Cover Assembly {Casting No ) Remote Control Cover Bushing- Remote Control Cover Shift Finger Rod and Bracket Assembly Shift Finger Rod and Bracket Assembly Shift Finger Rod and Bracket Assembly Rod- Shift Finger Bracket- Shift Finger Rod Woodruff Key- # Finger- Inner Shift Bo~- 7/6"-20 x 7/8" Head Hex Self-locking Rod- Remote Control Shift Rod- Remote Control Shift {counter sunk spots at 90 deg.) Finger- Outer Shift Seal- Remote Control Shift Rod U-Joint Assembly- Control Gasket- Aperture Cover Aperture Cover Bo~- 5/6"-8 x 5/8" Hex Head Self-locking Expansion Plug - /6" Boot Kit- Remote Control Boot Boot- cup type Lockwire Parts Listed below are not Included in Assembly Gasket- Shifter Housing to Control Cover Bo~- 7/6"-4 x /4" Hex Head Self-lockint N.S. - Not Shown N.S.S.- Not Sold Separately 7

20 T20-ES70-5 DRIVE GEAR TABLE Teeth A Length B Spline Dia. Teeth C- Pilot Size Drive Gear Part No " /2" " /2" " /2"-0.983".983".983" X X X " 3/4" " 3/4"-0.80".983" X X " /2"-0.983" X " 3/4" " 3/4" " 3/4"-0.80".80".983" X X X " 3/4"- 0.80" X Includes Drive Gear and X Baffle & Shim Kit. 8

21 SHIFT LEVER and DOME ASSEMBLY T20-ES70-5 ~P-3 P-7 P-8 ~ P-0 Ref. No. Part Number P- P-2 N.S. See Tab Bills X X Part Description Lever and Dome Assembly-shift Handle-shift lever Shift Lever 26V " Straight Shift Lever 29V " Straight Shift Lever 30" Straight Shift Lever Shift Lever-lower end (3.5") Grommet-shift lever (boot) Dome Assembly-2%" overall height Dome Assembly-3%" overall height P-3 P-4 P-5 P SP Pin-shift lever collar Collar-compression Spring-compression Cup-compression P-7 P-8 P-9 P-0 K- K-2 N.S Not Shown Washer-friction.... Dome-shift lever Dome-shift lever Snap Ring-rock shaft.... Shaft-shift lever rock PARTS LISTED BELOW ARE NOT INCLUDED IN ASSEMBLY Gasket-dome to shifter housing Screw-7/,6'-4 x %" hex head self-locking

22 T2 O-ES70-5 Part Number Part Description BASIC OVERHAUL KITS Oty X SP X X X Major Overhaul Kit Woodruff Key Countershaft 2nd,3rd,4th, & CIS Drive Gear Nut Mainshaft Pin 4th Mainshaft Gear Sleeve Minor Overhaul Kit Shifter Housing Small Parts Repair Kit Thrust Washer Kit X X X X 33439X X 38P- 289-SP Minor Overhaul Kit (included in Major Overhaul Kit) Bearings Countershaft Rear Taper Cone Rear Output Front Cone Rear Output Front Cup Mainshaft Rear Cone Roller Assy. Reverse Idler Gear Drive Gear Cup Mainshaft Rear Cup Drive Gear Cone Countershaft Front Cup Countershaft Front Cone Countershaft Rear Taper Cup st and Reverse Mainshaft Needle Assy. Needle Split 2nd Gear Oil Seal Rear Bearing Cap (3. 756" O.D.) Oil Seal Kit (w/installation sleeves) -Drive Gear Brg. Cap Bearing Lubricant - Packet Anaerobic Sealant Mainshaft Nut Mainshaft Bearing Mainshaft Front Bearing Spacer - Mainshaft Rear Service Manual Bulletin - Thrust Washer Installation Bulletin - Drive Gear Replacement Bulletin - Pocket Bearing Lubrication Bulletin - Mainshaft Nut Anaerobic Sealant Gasket Kit Snap Ring Kit Countershaft Rear Bearing Shim Kit Shifter Housing Small Parts Repair Kit (Included in Major Overhaul Kit) Retainer - st and Rev. Shift Finger Plunger Pin - Interlock Spring - st and Rev. Shift Finger Plunger Interlock Plug - Shift Rod Thimble Plug - Shift Rod Hole Expansion Pin - st and Reverse Shift Rod Roll Spring - Shift Rod Poppet Ball Ball - Shift Rod Poppet Pin - st and Reverse Shift Finger Plunger

23 SPICER <$> Part Number BASIC OVERHAUL KITS Part Description T20-ES70-5 Qty X Thrust Washer Kit (Included in Major Overhaul Kit) W W X ~ ~ X X X ~ ~ Mainshaft Rear Reverse Idler Bearing st and 2nd Speed Mainshaft Gear 4th Speed Mainshaft Gear Split 2nd Gear Gasket Kit (Included in Minor Overhaul Kits) Control Housing Shifter Housing Countershaft Rear Bearing Cap Drive Gear Bearing Cap Mainshaft Rear Bearing Cap Drive Gear Bearing Cap (Ford) Countershaft Front Bearing Cap (Ford) Mainshaft Rear Bearing Cap (Bendix Brake Cap) Mainshaft Rear Bearing Cap (Ford) Remote Control Aperture Cover PTO (6 Be~) Kit PTO (8 Be~) Kit Clutch Housing Bulletin - Gasket Installation Snap Ring Kit (Included in Minor Overhaul Kit) 4th Speed Mainshaft Gear 2nd and 3rd Speed Mainshaft Gear st and 2nd Speed Mainshaft Gear Countershaft Drive Gear X Shim Kit- CIS Rear Bearing (Included in Minor Overhaul Kit) Shim - Rear Bearing Bulletin- Drive Gear Replacement 4 2

24 T20 -ES70-5 Tab No. Used by Model ES70-5A Navistar 2 Navistar -3 Navistar -4 General use (generic) -5 Navistar TABULATED BILLS OF MATERIAL Clutch Housing Rei. For Use s Code Drive With A Assembly Pages Gear Clutch E Number 0- A- Pull Type X X Pull Type X X Pull Type X X Pull Type X X Pull Type X X Drive Gear Bearing Cap F X X X X X SPICER <$> Case Assembly G X X X X X -6 General use (generic) -7 DSD -8 Ford -9 General use (generic) -0 DSD Pull Type X X Pull Type X X Push Type X Pull Type X X Pull Type X X X X X X X X X X X X - General use (generic) -2 Cooper Industries -3 Ford Pull Type X X Pull Type X X Pull Type X X X X X X X X Model ES70-5D Navistar 2 Navistar -3 Navis tar -4 Navistar -5 General use (generic) Pull Type X X Pull Type X X Pull Type X X Pull Type X X Pull Type X X X X X X X X X X X X -6 Ford -7 Navistar -8 Navistar -9 Navistar Pull Type X X Pull Type X X Pull Type X X Pull Type X X X X X X X X X X 22

25 M/Shaft Rear Brg. Cap Assembly Tab H- (Incl. Bushing & Seal) No. Model ES70-5A X X X X X TABULATED BILLS OF MATERIAL SPEEDOMETER End Yoke or Drive Gear or Driven Companion Housing Assy. Signal Gear Gear Flange Pages 8-24 h-7 Page X X X X X T2 O-ES70-5 SHIFTER Lever & Dome Remote Cntl. Page Pages X X..a X )( X '\ X X X X X X X X X X X X X Model ES70-5D )( X )( X X X X X X X X X..a X X..a X X X X 23

26 For parts or service call us Pro Gear & Transmission, Inc. (877) (407) W. Gore St. Orlando, FL 32805