... i. ... ii. ... iii. ... v. ... vii. General Characteristics & Order Information. ... x ... A ... B ... C ... D ... E

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1 M E H N I L L Y T T H E F I T T I N G S

2 Table of ontents Table of ontents i etailed Table of ontents ii History iii Introduction v Fitting Selection vii General haracteristics & Order Information x Pipe NPS O Tube Metric Tube Swage Tooling Installation Guide E lphanumeric Part Number Index and Warranty F i

3 etailed Table of ontents Introductory Sections Table of ontents etailed Table of ontents History Introduction Fitting Selection General haracteristics & Order Information i ii iii v vii x Pipe NPS Section oupling, 90 Elbow Elbow, Tee NSI 150#, NSI 300# onnector Male JI 37 Flare, Reducer Union PV Male, PV Female PV Union ssembly, End aps SE ode 61, ode SE ode 61 Tapped, ode 62 Tapped SE ode 61 Split, ode 62 Split Reducer NPS to O.. Tube O Tube Section oupling, 90 Elbow Elbow, Tee onnector Male JI 37 Flare, Reducer SE ode 61, ode SE ode 61 Tapped, ode 62 Tapped SE ode 61 Split, ode 62 Split Tailpiece, Gaugeline dapter, End ap Male Stub oupling, Male Stub 90 Elbow Male Stub 45 Elbow, Male Stub ranch Tee Male Stub Run Tee Metric Section oupling, 90 Elbow Elbow, Tee Reducer onnector Male 37 Flare, Male SPP Union Male Threadpiece, Union Female Tailpiece Union ssembly, ulkhead Male SPP Union Tailpiece, Threadpiece IN PN16, PN ISO , 1S ISO Tapped, 1S Tapped ISO Split, 1S Split ranch Tee - Female SPP Thread, End ap Male Stub oupling, Male Stub 90 Elbow Male Stub 45 Elbow, Male Stub ranch Tee Male Stub Run Tee Swage Tooling Section Tooling System Head ssemblies Inspection/Marking Gauges Power Units Tool Kits Installation Guide Section E Marking and Inspection Gauge E1 Pipe Preparation E2 Pre-Installation Procedures E3 Installation Procedure E4 Inspection of the Swage Joint E5 ii T U E - M I N U S T R I E S

4 History WHT IS PYPLOK? Leak-free joint in operating pressures over 9000 PSI (620 ar). The technology to provide this seal is "elastic strain preload". hydraulically powered compression tool swages the fitting over the pipe or tube plastically deforming the fitting. This process forms a 360 radial compression around the pipe forming a permanent leak free seal. In 1968 Mconnell ircraft in St. Louis, Mo first developed the technology to affect a 360 radial compression swage as a replacement for threaded N/MS tube fittings on the F-4 fighter. Threaded joints were less reliable in applications of high stresses and loads. Mconnell ircraft licensed a company, named at that time, eutsch Metal omponents in Gardena, alifornia, to manufacture the fittings for them that were used on the F-4 Fighter. s time went by, eutsch extended the product material range, configurations, and pressures to become the leading supplier of Mechanically ttached Fittings (MF's) to the entire scope of erospace/efense Industry applications in the United States, anada, razil, hina, and Europe. In 1978, eutsch Metal omponents expanded the aerospace tube fitting technology to patent a NPS pipe and O tube fitting system called PYPLOK. Originally developed for the US Navy, it expanded over the years to provide products and solutions to the Petrochemical market as well as other industrial process plants. s an equal to or better than replacement for welding or brazing, it found acceptance in many areas. The product line eventually expanded to include fittings to join pipe and tube up to 2"NPS and 66MM for a range of pipe schedules and tube wall thickness; in a variety of materials such as Stainless Steel (types 316, uplex and Super uplex), arbon Steel, opper Nickel (UNI), opper and luminum. Testing and qualification to all industry standards over the years has shown the PYPLOK System to be superior to a welded system as well as being a major cost and time savings on an overall installed basis. In 2004, the family owners of eutsch Metal omponents decided to sell their company to private equity investors from the United Kingdom. The company's named was subsequently changed to esign Metal onnections. With new ownership, and being predominantly an erospace/efense tube fitting supplier, a decision was made to divest the PYPLOK Product Line and to forego that business for which it served and concentrate on the aerospace tube fitting market. Tube-Mac Industries Ltd., was a longtime user of PYPLOK and proponent/advocate of non-welded technology in their own right as designers, manufacturers, and installers of a 37 flared and retain ring flanged systems for pressures up to 10,000PSI (690) and pipe sizes to 10" NPS. esign Metal onnections offered to sell Tube-Mac the PYPLOK Product line complete with all engineering, tooling, and manufacturing processes required to continue the manufacturing of PYPLOK in the same manner as before in order to service all markets outside of the eronautics Industry. In January of 2007, the sale was completed and Tube-Mac, as an ISO 9001:2000 certified manufacturer, began to produce and market the PYPLOK Product line. PYPLOK fittings are S, NVSE and RN approved. iii

5 It s the weldless, threadless way to join pipe/tube. THE VNTGES OF PYPLOK S SELING HRTERISTIS. TUE-M PYPLOK FITTINGS incorporates unique sealing capabilities. It utilizes a combination of seals: metal-to-metal and four non-metallic o-rings, which make PYPLOK FITTINGS adaptable to normal pipe and tube tolerances and surface conditions. The outer o-ring seals prevents outside contaminants from entering the system. The TUE-M PYPLOK system is extremely versatile: Ideal for gaseous systems as well as fluids. lso available in various shapes: tees, elbows, 45 and 90, reducers and custom ends. Inner o-ring seal Metal-to-metal seal Pipe Outer o-ring seal PYPLOK FITTINGS can be used on stainless steel, copper nickel and carbon steel pipe or tube. T U E - M I N U S T R I E S

6 Introduction The installation and subsequent inspection of fittings is the most expensive part of joining and maintaining piping systems. Regardless of the type of piping system or material, there may be numerous threaded, welded and brazed fittings. These traditional types of fittings are costly to install as they require much labor and time. Expensive and laborious procedures may include the following: Obtaining of permits Inspection of joint Rework of joints that do not pass inspection. Preparation time Hydrostatic testing Time for welding or brazing Fit-up time Purging the system Need for a fire watch The Tube-Mac PYPLOK Mechanically ttached Fitting System is the best alternative to threaded, welded, or brazed joints. The PYPLOK system incorporates an external swaging process as a way of joining pipe ends together. The external radial swaging process compresses the fitting onto the pipe or tube, which results in a permanent, leak-tight joint. Some of the many advantages of using PYPLOK over traditional methods are: There is no need to purge or flush the piping system of gas or liquid because the application of PYPLOK requires no hot work. In other words, PYPLOK allows for a "cold system". The time required to join the pipe ends together is significantly shorter because of the portable tools used to compress the fitting onto the pipe. Reduced inspection time through a go-no-go gauge, which checks for proper swaged diameter to determine satisfactory compression of the fitting. This eliminates the need for conventional NT requirements such as X-rays etc. There is no need for fire watch or any special fire permit which are needed for welding or brazing, as there are no fumes or fire hazards when using the PYPLOK application. With all the advantages listed above, PYPLOK is certainly the most economical and efficient way of joining pipes. It dramatically reduces costs, greatly enhances quality, significantly improves safety conditions and reliability of the completed joint. Tube-Mac Industries manufactures PYPLOK fittings in all standard configurations. (straights, 45 & 90 elbows, adapter, tees, reducers and flanged ends). PYPLOK is suitable for NPS, O, and Metric pipes for commercial, industrial, marine and offshore applications. Minimum NPS pipe wall thickness = schedule 10 Minimum O.. tube wall thickness = Minimum metric tube wall thickness = 0.80 mm PYPLOK configurations permit for all permanent ends or combination of permanent and separable ends. Separable ends include NSI, SE and ISO d as well as JI 37, PV and IN 24 fittings. PYPLOK fittings are available in arbon Steel, Stainless Steel Type 316 and 70/30 uni (opper Nickel). Qualifying matching pipe for arbon Steel PYPLOK fittings: Seamless arbon Steel to STM 106/53S ERW arbon Steel to STM 53E/587 arbon Steel pipe to IN 2391c, Grade ST37.4 Qualifying matching pipe for Stainless Steel Type 316 PYPLOK fittings: Stainless Steel to STM 312 Types 304/304L/316/316L arbon Steel pipe to IN 2391c, Grade ST52.4 Qualifying matching pipe for 70/30 uni (opper Nickel) PYPLOK fittings: 90/10 uni (opper Nickel) 70/30 uni (opper Nickel) PYPLOK fittings are available in other materials such as Super uplex Stainless Steel, rass or Navy rass and luminum. Please consult factory. WRNING: Failure or improper selection or improper use of the products described herein or related items can cause death, personal injury and property damage. v

7 Introduction PYPLOK SYSTEM ENEFITS Tube-Mac PYPLOK System assists You and Your Team with Safe and cost Effective Work Practices Most ost Effective On-site Pipe Work Fabrication and Repairs Reduces on-site time and labor; PYPLOK fittings are swaged on cold, hot work permits are no longer required. PYPLOK tooling is hydraulically actuated deleting special site services. PYPLOK system prevents the need for Gas Freeing, system Flushing, NT, and Fire Watch; designed as a one person operation. Swaged fittings are verified with a "Go-No-Go" inspection gauge--much quicker than NT. Provides an Improved Safety Environment The PYPLOK system, developed to reduce hot Work, is in itself a safe system since no torches, open flames or sparks are associated with the installation or maintenance. PYPLOK System on EVERY installation chieves Improved productivity; many tasks carried out in only one-shift with minimum disruption to production Installed cost reduction of up to 80 percent. PYPLOK System on EVERY installation Offers High tensile N High torque hold revice orrosion protection Minimum pipe preparation (seals on corroded pipe) Requires Very Little specialized skill and Training PYPLOK system provides a range of fittings and hand-held tooling that requires a minimum of specialized skills to install - easy and user friendly Training is provided at no cost and takes less than 30-minutes to complete. Fully detailed, simple to follow documentation (Installation and Preventive Maintenance Manuals including Inspection riteria Instructions) are provided with each purchased kit How Much oes it ost - Rent or uy? lients have recuperated tooling and fitting cost in one system installation Tooling can be purchased over a 12-month period - no apital Expenditure issues For Tooling Rental Program, please contact Tube-Mac vi T U E - M I N U S T R I E S

8 Introduction PYPLOK FITTING SELETION The selection of the proper PYPLOK fitting depends on the pressure rating of your piping system, pipe size and types of pipe materials within the application. Tube-Mac PYPLOK (NPS, O, Metric) PYPLOK fittings made of Stainless Steel Type 316, arbon Steel and 70/30 uni (opper Nickel) Used in systems with 9000 PSI (620 ar) maximum operating pressure For applications with temperature ratings of -65 F through 450 F (-54 through 232 ) vailable in NPS, O and Metric configurations NPS fitting sizes range from 1/4" through 2" NPS O fitting sizes range from 1/4" through 2" O Metric fittings sizes range from 6mm to 66mm N.P.S. Line 1/4 3/8 1/2 3/ /4 1 1/2 2 O Line 1/4 SS Presure Rating PSI (R) Safety Factor 4:1 Safety Factor 3: (415) 8000 (550) 6000 (415) 8000 (550) 5900 (407) 7900 (545) 5800 (400) 7700 (530) 5700 (393) 7600 (525) 5650 (390) 7500 (515) 5650 (390) 7500 (515) 4800 (330) 6400 (440) SS Presure Rating PSI (R) Safety Factor 4:1 Safety Factor 3: (480) 9300 (640) Metric Line 6mm 8mm 10mm 12mm 16mm 20mm 25mm 30mm 38mm 42mm 50mm 60mm 56mm 66mm SS Presure Rating PSI (R) Safety Factor 4:1 Safety Factor 3: (450) 8700 (600) 6200 (425) 8300 (570) 6000 (415) 8000 (550) 5800 (400) 7700 (530) 5800 (400) 7700 (530) 5650 (390) 7500 (515) 5650 (390) 7500 (515) 5650 (390) 7500 (515) 5650 (390) 7500 (515) 5650 (390) 7500 (515) 5100 (350) 6800 (470) 4800 (330) 6400 (440) 4500 (310) 6000 (415) 4130 (285) 5500 (380) 3/ (400) 7700 (530) 1/ (420) 8100 (560) 5/ (420) 8100 (560) 3/ (415) 8000 (550) (400) 7700 (530) 1 1/ (390) 7700 (530) 1 1/ (390) 4800 (330) 7500 (440) 6400 (440) NOTE: The pressure ratings shown in the above charts are for PYPLOK fittings made of Stainless Steel Type 316. To calculate the pressure ratings for arbon Steel fittings divide the pressure ratings show above by To calculate the pressure ratings for uni (opper Nickel) fittings divide the pressure ratings shown above by WRNING: The lower pressure rating of either the fitting or the pipe/tube will limit the operating pressure of the system. vii

9 Fitting onfiguration Guide M 20 Series oupling 90 Elbow 45 Elbow Tee NPS Pipe 001 Page Page Page Page 2 NSI 150# - PN16 NSI 300# - PN16 Male JI 37 Flare Reducer Union PV Male 018 Page Page Page Page Page 5 Union PV Female PV Union ssembly End ap SE ode 61 SE ode Page 5 SE ode 61 Tapped 070 Page 6 SE ode 62 Tapped 085 Page 6 SE ode 61 Split 091 Page 7 SE ode 62 Split 092 Page 7 Reducer NPS to O Tube 095 Page 8 M 60 Series 096 Page 8 oupling 093 Page 9 90 Elbow 094 Page 9 45 Elbow 501 Page 10 Tee O.. Tube 001 Page Page Page Page 2 Male JI 37 Flare Reducer SE ode 61 SE ode 62 SE ode 61 Tapped 055 Page 3 SE ode 62 Tapped 101 Page 3 SE ode 61 Split 091 Page 4 SE ode 62 Split 092 Page 4 Tailpiece, Gaugeline dapter 095 Page 5 End ap 096 Page Page Page Page Page 7 viii T U E - M I N U S T R I E S

10 Fitting onfiguration Guide Male Stub oupling Male Stub 90 Elbow Male Stub 45 Elbow Male Stub ranch Tee Male Stub Run Tee 005 Page 8 M 80 Series 006 Page 8 oupling, Metric 007 Page 9 90 Elbow, Metric 008 Page 9 45 Elbow, Metric 009 Page 10 Tee, Metric Metric 001 Page Page Page Page 2 Reducer, Metric onnector Male JI 37 Flare, Metric Male SPP onnector, Metric Union Male Threadpiece, Metric Union Female Tailpiece, Metric 101 Page 3 Union ssembly, Metric 055 Page 4 ulkhead ssembly, Metric 153 Page 4 Male SPP Union Tailpiece, Metric 066 Page 5 Male SPP Union Threadpiece, Metric 068 Page 5 IN PN Page 6 IN 2501 PN Page 6 ISO , Metric 167 Page 7 ISO , Metric 163 Page 7 ISO Tapped, Metric 018 Page 8 ISO Tapped, Metric 019 Page 8 ISO Split, Metric 091 Page 9 ISO Split, Metric 092 Page 9 ranch Tee-Female SPP Thread, Metric 095 Page 10 End ap, Metric 096 Page 10 Male Stub oupling, Metric 093 Page 11 Male Stub 90 Elbow, Metric 094 Page 11 Male Stub 45 Elbow, Metric 172 Page 12 Male Stub ranch Tee, Metric 085 Page 12 Male Stub Run Tee, Metric 005 Page Page Page Page Page 15 ix

11 M 20 Series - NPS Pipe General haracteristics Material Specifications Fitting Material:...K = Stainless F316/312 TP316 G = arbon Steel LF2 LSS 1/333 Gr.6 = opper Nickel...70/30 STM 467 Fitting Range:...1/4" NPS to 2" NPS Operating Temperature: to 450 F (-54 to 232 ) Pressure Range:... See PYPLOK Fitting Selection page vii Standard Seal Material:...Viton E (other materials available upon request) Typical Service:... Fuel Fuel, Turbine Lube Oil atapult Hyd. Oil Hydraulic Oil ir, Nitrogen / Oxygen Helium Ordering Information Waste Water, Oily rains & Plumbing Vents O2 offerdam Inerting Halon 1301 istribution Halon 1301 ctuation Stripping Fuel Ethylene Glycol/Water M K 04 Pipe (NPS) 04 = 1/4" 06 = 3/8" 08 = 1/2" 12 = 3/4" 16 = 1" 20 = 1-1/4" 24 = 1-1/2" 32 = 2" Fitting Material K = Stainless Steel G = arbon Steel = opper Nickel Fitting onfiguration 20 = NPS Pipe Series esignation x T U E - M I N U S T R I E S

12 M 60 Series - O.. Tube General haracteristics Material Specifications Fitting Material:...K = Stainless F316/312 TP316 G = arbon Steel LF2 LSS 1/333 Gr.6 = opper Nickel...70/30 STM 467 Fitting Range:...1/4" O.. to 2" O.. Operating Temperature: to 450 F (-54 to 232 ) Pressure Range:... See Pressure Rating Guide Standard Seal Material:...Viton E (other materials available upon request) Typical Service:... Fuel Fuel, Turbine Lube Oil atapult Hyd. Oil Hydraulic Oil ir, Nitrogen / Oxygen Helium Ordering Information Waste Water, Oily rains & Plumbing Vents O2 offerdam Inerting Halon 1301 istribution Halon 1301 ctuation Stripping Fuel Ethylene Glycol/Water M K 04 Tube (O..) 04 = 1/4" 06 = 3/8" 08 = 1/2" 10 = 5/8" 12 = 3/4" 16 = 1" 20 = 1-1/4" 24 = 1-1/2" 32 = 2" Fitting Material K = Stainless Steel G = arbon Steel = opper Nickel Fitting onfiguration 60 = O.. Tube Series esignation xi

13 M 80 Series - Metric General haracteristics Material Specifications Fitting Material:...K = Stainless F316/312 TP316 G = arbon Steel LF2 LSS 1/333 Gr.6 = opper Nickel...70/30 STM 467 Fitting Range:...6mm - 66mm Operating Temperature: to 450 F (-54 to 232 ) Pressure Range:...See PYPLOK Fitting Selection page vii Standard Seal Material:...Viton E (other materials available upon request) Typical Service:... Fuel Fuel, Turbine Lube Oil atapult Hyd. Oil Hydraulic Oil ir, Nitrogen / Oxygen Helium Ordering Information Waste Water, Oily rains & Plumbing Vents O2 offerdam Inerting Halon 1301 istribution Halon 1301 ctuation Stripping Fuel Ethylene Glycol/Water M K 06 Metric (O) - 6mm to 66mm Fitting Material K = Stainless Steel G = arbon Steel = opper Nickel Fitting onfiguration 80 = Metric Tube Series esignation xii T U E - M I N U S T R I E S

14 M 20 Series - NPS Pipe oupling, NPS M20001 N.P.S. PRT NUMER ia. Insertion epth 1/4" M20001* /8" M20001* /2" M20001* /4" M20001* " M20001* /4" M20001* /2" M20001* " M20001* Elbow, NPS M20003 N.P.S. PRT NUMER cross Flats Insertion epth 1/4" M20003* /8" M20003* /2" M20003* /4" M20003* " M20003* /4" M20003* /2" M20003* M20003* Note: Reducer elbows are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 1

15 M 20 Series - NPS Pipe 45 Elbow, NPS M20017 N.P.S. PRT NUMER cross Flats Insertion depth 1/4" M20017* /8" M20017* /2" M20017* /4" M20017* " M20017* /4" M20017* /2" M20017* M20017* Note: Reducer elbows are available consult factory. Tee, NPS M20004 N.P.S. PRT NUMER cross Flats Insertion depth 1/4" M20004* /8" M20004* /2" M20004* /4" M20004* " M20004* /4" M20004* /2" M20004* " M20004* T U E - M I N U S T R I E S Note: Reducer tees are available consult factory * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04

16 M 20 Series - NPS Pipe NSI 150#, NPS M20018 N.P.S. PRT NUMER ia. Insertion epth olt ircle E ia. F Thickness olt Rating PSI 1/2" M20018* /2 UN 260 3/4" M20018* /2 UN 260 1" M20018* /2 UN /4" M20018* /2 UN /2" M20018* /2 UN 260 2" M20018* /8 UN 260 NSI 300#, NPS M20019 N.P.S. PRT NUMER ia. Insertion epth olt ircle E ia. F Thickness olt Rating PSI 1/2" M20019* /2 UN 675 3/4" M20019* /8 UN 675 1" M20019* /8 UN /4" M20019* /8 UN /2" M20019* /4 UN 675 2" M20019* /8 UN 675 Note: 2 NSI 300# has 8 olts. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 3

17 M 20 Series - NPS Pipe onnector Male JI 37 Flare, NPS M20055 N.P.S. PRT NUMER ia. Insertion epth Hex cross Flats JI JI Thread 1/4" M20055* /4-16 UNF 3/8" M20055* /8 14 UNF 1/2" M20055* /16 12 UNF 3/4" M20055* /16 12 UNF 1" M20055* /8 12 UNF 1-1/4" M20055* /8 12 UNF 1-1/2" M20055* /2 12 UNF Reducer, NPS M20101 PORT 1 PORT 2 PRT NUMER ia. ia. Insertion epth E Insertion epth 3/8" 1/4" M20101* /2" 1/4" M20101* /2" 3/8" M20101* /4" 3/8" M20101* /4" 1/2" M20101* " 1/2" M20101* " 3/4" M20101* /4" 3/4" M20101* /4 1 M20101* /2 1 M20101* /2 1-1/4 M20101* /4 M20101* /2 M20101* T U E - M I N U S T R I E S * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL

18 M 20 Series - NPS Pipe Union PV Male, NPS M20041 N.P.S. PRT NUMER ia. Insertion epth Hex cross Flats PV PV Thread Pressure Rating PSI (R) 1/4 M20041* / (415) 3/8 M20041* (415) 1/2" M20041* / (407) 3/4" M20041* / (380) 1" M20041* / (275) 1-1/4" M20041* / (275) 1-1/2" M20041* / (210) Union PV Female, NPS M20040 N.P.S. PRT NUMER ia. Insertion epth Hex cross Flats PV PV Thread Pressure Rating PSI (R) 1/4 M20040* / (415) 3/8 M20040* (415) 1/2" M20040* / (407) 3/4" M20040* / (380) 1" M20040* / (275) 1-1/4" M20040* / (275) 1-1/2" M20040* / (210) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 5

19 M 20 Series - NPS Pipe PV Union ssembly, NPS M20070 N.P.S. PRT NUMER ia. Insertion epth 1/4" M20070* /8 M20070* /2" M20070* /4" M20070* " M20070* /4" M20070* /2" M20070* End ap, NPS M20085 N.P.S. PRT NUMER ia. Insertion epth 1/4" M20085* /8" M20085* /2" M20085* /4" M20085* " M20085* /4" M20085* /2" M20085* " M20085* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 6 T U E - M I N U S T R I E S

20 M 20 Series - NPS Pipe SE ode 61, NPS M20091 olt PRT NUMER Insertion E Minimum O-Ring Rating PSI N.P.S. ia. epth Grade 8 (bar) 1/2 M20091*08^ /16 UN OR^ (350) 3/4" M20091*12^ /8 UN OR^ (350) 1" M20091*16^ /8 UN OR^ (350) 1-1/4" M20091*20^ /16 UN OR^ (275) 1-1/2" M20091*24^ /2 UN OR^ (210) 2" M20091*32^ /2 UN OR^ (210) SE ode 62, NPS M20092 ^ N.P.S. PRT NUMER Insert V to indicate Viton O-Ring ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating PSI (bar) 1/2 M20092*08^ /16 UN OR^ (420) 3/4" M20092*12^ /8 UN OR^ (420) 1" M20092*16^ /16 UN OR^ (420) 1-1/4" M20092*20^ /2 UN OR^ (420) 1-1/2" M20092*24^ /8 UN OR^ (420) 2 M20092*32^ /4 UN OR^ (420) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 7

21 M 20 Series - NPS Pipe SE ode 61 Tapped, NPS M20095 Tap PRT NUMER Insertion E O-Ring Rating PSI N.P.S. ia. UN-2 epth (bar) 1/2 M20095*08^ /16-18 OR^ (350) 3/4" M20095*12^ /8-16 OR^ (350) 1" M20095*16^ /8-16 OR^ (350) 1-1/4" M20095*20^ /16-14 OR^ (275) 1-1/2" M20095*24^ /2-13 OR^ (210) 2" M20095*32^ /2-13 OR^ (210) SE ode 62 Tapped, NPS M20096 ^ N.P.S. PRT NUMER Insert V to indicate Viton O-Ring ia. Insertion epth E Tap UN-2 O-Ring Rating PSI (bar) 1/2 M20096*08^ /16-18 OR^ (420) 3/4" M20096*12^ /8-16 OR^ (420) 1" M20096*16^ /16-14 OR^ (420) 1-1/4" M20096*20^ /2-13 OR^ (420) 1-1/2" M20096*24^ /8-11 OR^ (420) 2 M20096*32^ /4-10 OR^ (420) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 8 T U E - M I N U S T R I E S

22 M 20 Series - NPS Pipe SE ode 61 Split, NPS M20093 olt PRT NUMER Insertion E Minimum O-Ring Rating PSI N.P.S. ia. epth Grade 8 (bar) 1/2" M20093*08^ /16 UN OR^ (350) 3/4" M20093*12^ /8 UN OR^ (350) 1" M20093*16^ /8 UN OR^ (350) 1-1/4" M20093*20^ /16 UN OR^ (275) 1-1/2" M20093*24^ /2 UN OR^ (210) 2" M20093*32^ /2 UN OR^ (210) SE ode 62 Split, NPS M20094 N.P.S. PRT NUMER ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating PSI (bar) 1/2" M20094*08^ /16 UN OR^ (420) 3/4" M20094*12^ /8 UN OR^ (420) 1" M20094*16^ /16 UN OR^ (420) 1-1/4" M20094*20^ /2 UN OR^ (420) 1-1/2" M20094*24^ /8 UN OR^ (420) 2 M20094*32^ /4 UN OR^ (420) ^ Insert V to indicate Viton O-Ring * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 9

23 M 20 Series - NPS Pipe Reducer NPS to O.. Tube M20501 PORT 1 PORT 2 PRT NUMER ia. ia. Insertion epth E Insertion epth 1/4" 1/4" M20501* /8" 1/4" M20501* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 10 T U E - M I N U S T R I E S

24 M 60 Series - O.. Tube oupling, O Tube M60001 O PRT NUMER ia. Insertion epth 1/4" M60001* /8" M60001* /2" M60001* /8" M60001* /4" M60001* " M60001* /4" M60001* /2" M60001* " M60001* Elbow, O Tube M60003 O PRT NUMER cross Flats Insertion epth 1/4" M60003* /8" M60003* /2" M60003* /8" M60003* /4" M60003* " M60003* /4" M60003* /2" M60003* " M60003* Note: Reducer elbows are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04 1

25 M 60 Series - O.. Tube 45 Elbow, O Tube M60017 O PRT NUMER cross Flats Insertion epth 1/4" M60017* /8" M60017* /2" M60017* /8" M60017* /4" M60017* " M60017* /4" M60017* /2" M60017* " M60017* Note: Reducer elbows are available consult factory. Tee, O Tube M60004 O PRT NUMER cross Flats Insertion epth 1/4" M60004* /8" M60004* /2" M60004* /8" M60004* /4" M60004* " M60004* /4" M60004* /2" M60004* " M60004* T U E - M I N U S T R I E S Note: Reducer tees are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04

26 M 60 Series - O.. Tube onnector Male JI 37 Flare, O TUE M60055 O PRT NUMER ia. Insertion epth Hex cross Flats JI JI Thread 1/4" M60055* / /8" M60055* / /2" M60055* /4-16 5/8 M60055* /8 14 3/4" M60055* / " M60055* / /4" M60055* / /2" M60055* /8 12 2" M60055* /2-12 Reducer, O Tube M60101 PORT 1 PORT 2 PRT NUMER ia. ia. Insertion epth E Insertion epth 3/8 1/4 M60101* /2 3/8 M60101* /8 1/2 M60101* /4 1/2 M60101* /4 M60101* /4 1 M60101* /2 1-1/4 M60101* /2 M60101* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL 3

27 M 60 Series - O.. Tube SE ode 61, O TUE M60091 olt PRT NUMER Insertion E Minimum O-Ring Rating PSI O ia. epth Grade 8 (bar) 1/2 1/2 M60091*08^ /16 UN OR^ (350) 3/4" 3/4" M60091*12^ /8 UN OR^ (350) 1" 1" M60091*16^ /8 UN OR^ (350) 1-1/4" 1-1/4" M60091*20^ /16 UN OR^ (275) 1-1/2" 1-1/2" M60091*24^ /2 UN OR^ (210) 2" 2" M60091*32^ /2 UN OR^ (210) SE ode 62, O TUE M60092 ^ O PRT NUMER Insert V to indicate Viton O-Ring ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating PSI (bar) 1/2 1/2 M60092*08^ /16 UN OR^ (420) 3/4" 3/4" M60092*12^ /8 UN OR^ (420) 1" 1" M60092*16^ /16 UN OR^ (420) 1-1/4" 1-1/4" M60092*20^ /2 UN OR^ (420) 1-1/2" 1-1/2" M60092*24^ /8 UN OR^ (420) 2" 2" M60092*32^ /4 UN OR^ (420) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04 4 T U E - M I N U S T R I E S

28 M 60 Series - O.. Tube SE ode 61 Tapped, O TUE M60095 PRT Tap Insertion E O-Ring Rating PSI O NUMER ia. UN-2 epth (bar) 1/2 1/2 M60095*08^ /16-18 OR^ (350) 3/4" 3/4" M60095*12^ /8-16 OR^ (350) 1" 1" M60095*16^ /8-16 OR^ (350) 1-1/4" 1-1/4" M60095*20^ /16-14 OR^ (275) 1-1/2" 1-1/2" M60095*24^ /2-13 OR^ (210) 2" 2" M60095*32^ /2-13 OR^ (210) SE ode 62 Tapped, O TUE M60096 ^ O PRT NUMER Insert V to indicate Viton O-Ring ia. Insertion epth E Tap UN-2 O-Ring Rating PSI (bar) 1/2 1/2 M60096*08^ /16-18 OR^ (420) 3/4" 3/4" M60096*12^ /8-16 OR^ (420) 1" 1" M60096*16^ /16-14 OR^ (420) 1-1/4" 1-1/4" M60096*20^ /2-13 OR^ (420) 1-1/2" 1-1/2" M60096*24^ /8-11 OR^ (420) 2" 2" M60096*32^ /4-10 OR^ (420) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04 5

29 M 60 Series - O.. Tube SE ode 61 Split, O Tube M60093 O PRT NUMER ia. Insertion epth SE ode 62 Split, O Tube M60094 E olt Minimum Grade 8 O-Ring Rating PSI (bar) 1/2" 1/2" M60093*08^ /16 UN OR^ (350) 3/4" 3/4" M60093*12^ /8 UN OR^ (350) 1" 1" M60093*16^ /8 UN OR^ (350) 1-1/4" 1-1/4" M60093*20^ /16 UN OR^ (275) 1-1/2" 1-1/2" M60093*24^ /2 UN OR^ (210) 2" 2" M60093*32^ /2 UN OR^ (210) ^ O PRT NUMER Insert V to indicate Viton O-Ring ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating PSI (bar) 1/2" 1/2" M60094*08^ /16 UN OR^ (420) 3/4" 3/4" M60094*12^ /8 UN OR^ (420) 1" 1" M60094*16^ /16 UN OR^ (420) 1-1/4" 1-1/4" M60094*20^ /2 UN OR^ (420) 1-1/2" 1-1/2" M60094*24^ /8 UN OR^ (420) 2" 2" M60094*32^ /4 UN OR^ (420) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04 6 T U E - M I N U S T R I E S

30 M 60 Series - O.. Tube Tailpiece, Gaugeline dapter, O Tube M O PRT NUMER ia. Insertion epth Hex cross Flats Thread 1/4" M60050* /16-18 UNF-3 End ap, O Tube M O PRT NUMER ia. Insertion epth 1/4" M60085* /8" M60085* /2" M60085* /8" M60085* /4" M60085* " M60085* /4" M60085* /2" M60085* " M60085* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60001G04 7

31 M 60 Series - O.. Tube Male Stub oupling, O Tube M60005 O PRT NUMER ia. Insertion epth 1/4" M60005* /8" M60005* /2" M60005* /8" M60005* /4" M60005* " M60005* /4" M60005* /2" M60005* " M60005* Male Stub 90 Elbow, O Tube M60006 W Wall O PRT NUMER cross Flats Insertion epth W Wall 1/4" M60006* /8" M60006* /2" M60006* /8" M60006* /4" M60006* " M60006* /4" M60006* /2" M60006* " M60006* T U E - M I N U S T R I E S Note: Reducer elbows are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60006G04

32 M 60 Series - O.. Tube Male Stub 45 Elbow, O Tube M60007 O PRT NUMER cross Flats Insertion epth W Wall 1/4" M60007* /8" M60007* /2" M60007* /8" M60007* /4" M60007* " M60007* /4" M60007* /2" M60007* " M60007* Note: Reducer elbows are available consult factory. Male Stub ranch Tee, O Tube M60008 O PRT NUMER cross Flats Insertion epth W Wall 1/4" M60008* /8" M60008* /2" M60008* /8" M60008* /4" M60008* " M60008* /4" M60008* /2" M60008* " M60008* Note: Reducer tees are available consult factory * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60008G04 9

33 M 60 Series - O.. Tube Male Stub Run Tee, O Tube M60009 O PRT NUMER cross Flats Insertion epth W Wall 1/4" M60009* /8" M60009* /2" M60009* /8" M60009* /4" M60009* " M60009* /4" M60009* /2" M60009* " M60009* Note: Reducer tees are available consult factory * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M60009G04 10 T U E - M I N U S T R I E S

34 M 80 Series - Metric oupling, Metric M80001 O.. PRT NUMER ia. Insertion epth 6 M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* M80001* Elbow, Metric M80003 O.. PRT NUMER cross Flats Insertion epth 6 M80003* M80003* M80003* M80003* M80003* M80003* M80003* M80003* M80003* M80003* M80003* M80003* Note: Reducer elbows are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 1

35 M 80 Series - Metric 45 Elbow, Metric M80017 SIZE O.. PRT NUMER cross Flats Insertion epth 6 M80017* M80017* M80017* M80017* M80017* M80017* M80017* M80017* M80017* M80017* M80017* M80017* Note: Reducer elbows are available consult factory. Tee, Metric M80004 SIZE O.. PRT NUMER cross Flats Insertion epth 6 M80004* M80004* M80004* M80004* M80004* M80004* M80004* M80004* M80004* M80004* M80004* M80004* Note: Reducer tees are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 2 T U E - M I N U S T R I E S

36 M 80 Series - Metric Reducer, Metric M80101 PORT 1 PORT 2 PRT NUMER ia. ia. Insertion epth E Insertion epth 8 6 M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* M80101* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 3

37 M 80 Series - Metric onnector Male JI 37 Flare, Metric M80055 O PRT NUMER ia. Insertion epth Hex cross Flats JI JI Thread 6 M80055* /16 20 UNF 8 M80055* /2 20 UNF 10 M80055* /16 18 UNF 12 M80055* /4-16 UNF 16 M80055* /8 14 UNF 20 M80055* /16 12 UNF 25 M80055* /16 12 UNF 30 M80055* /8 12 UNF 38 M80055* /8 12 UNF 42 M80055* /8 12 UNF Male SPP onnector, Metric M80153 O PRT NUMER ia. Insertion epth Hex cross Flats E Thread ISO SPP Thread Thread Rating R 6 M80153* G 1/ M80153* G 1/ M80153* G 3/ M80153* G 3/ M80153* G 1/ M80153* G 3/ M80153* G M80153* G 1-1/ M80153* G 1-1/ M80153* G 1-1/2 250 (L Series) * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 4 T U E - M I N U S T R I E S

38 M 80 Series - Metric Union Male Threadpiece, Metric M80066 O.. PRT NUMER ia. Insertion epth IN 3853/ISO 8434 Hex S Series Thread Thread Rating bar 6 M80066* S6 M14x M80066* S8 M16x M80066* S10 M18x M80066* S12 M20x M80066* S16 M24x M80066* S20 M30x M80066* S25 M36x M80066* S30 M42x M80066* S38 M52x M80066* L42 M52x Union Female Tailpiece, Metric M80068 O.. PRT NUMER ia. Insertion epth Hex Nut IN 3853/ISO 8434 S Series Thread Thread Rating bar 6 M80068* S6 M14x M80068* S8 M16x M80068* S10 M18x M80068* S12 M20x M80068* S16 M24x M80068* S20 M30x M80068* S25 M36x M80068* S30 M42x M80068* S38 M52x M80068* L42 M52x * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 5

39 M 80 Series - Metric Union ssembly, Metric M80070 SIZE O.. PRT NUMER ia. Insertion epth 6 M80070* M80070* M80070* M80070* M80070* M80070* M80070* M80070* M80070* M80070* ulkhead ssembly, Metric M80089 O.. PRT NUMER Ref. ia. ia 6 M80089* M80089* M80089* M80089* M80089* M80089* M80089* M80089* M80089* M80089* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 6 T U E - M I N U S T R I E S

40 M 80 Series - Metric Male SPP Union Tailpiece, Metric M80167 SIZE PRT NUMER O.. Thread Hex Hex Nut cross Flats ISO SPP Thread Thread Rating R 6 M80167* G 1/ M80167* G 1/ M80167* G 3/ M80167* G 3/ M80167* G 1/ M80167* G 3/ M80167* G M80167* G 1-1/ M80167* G 1-1/ M80167* G 1-1/2 250 (L Series) Male SPP Union Threadpiece, Metric M80163 * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 O.. PRT NUMER Thread Hex ISO SPP Thread Thread Rating R 6 M80163* G 1/ M80163* G 1/ M80163* G 3/ M80163* G 3/ M80163* G 1/ M80163* G 3/ M80163* G M80163* G 1-1/ M80163* G 1-1/ M80163* G 1-1/2 250 (L Series) 7

41 M 80 Series - Metric IN 2501 PN16 M80018 N O PRT NUMER ia. Insertion epth olt ircle E F Thickness M80018* M M80018* M M80018* M M80018* M M80018* M M80018* M16 16 IN 2501 PN40 M80019 olt Rating ar N O PRT NUMER ia. Insertion epth olt ircle E F Thickness olt Rating ar M80019* M M80019* M M80019* M M80019* M M80019* M M80018* M16 40 * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 8 T U E - M I N U S T R I E S

42 M 80 Series - Metric ISO , Metric M80091 O PRT NUMER ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80091*20^ M8 OR^ /4" M80091*25^ M10 OR^ " M80091*30^ M10 OR^ /4" M80091*38^ M10 OR^ /4" M80091*42^ M10 OR^ /2" M80091*50^ M12 OR^ " M80091*60^ M12 OR^ ISO , Metric M80092 O PRT NUMER ia. Insertion epth mm) E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80092*20^ M8 OR^ /4" M80092*25^ M10 OR^ " M80092*30^ M12 OR^ /4" M80092*38^ M12 OR^ /4" M80092*42^ M12 OR^ /2" M80092*50^ M16 OR^ M80092*60^ M20 OR^ ^ Insert V to indicate Viton O-Ring * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 9

43 M 80 Series - Metric ISO Tapped, Metric M80095 O PRT NUMER ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80095*20^ M8 OR^ /4" M80095*25^ M10 OR^ " M80095*30^ M10 OR^ /4" M80095*38^ M10 OR^ /4" M80095*42^ M10 OR^ /2" M80095*50^ M12 OR^ " M80095*60^ M12 OR^ ISO Tapped, Metric M80096 O PRT NUMER ia. Insertion epth mm) E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80096*20^ M8 OR^ /4" M80096*25^ M10 OR^ " M80096*30^ M12 OR^ /4" M80096*38^ M12 OR^ /4" M80096*42^ M12 OR^ /2" M80096*50^ M16 OR^ M80096*60^ M20 OR^ ^ Insert V to indicate Viton O-Ring * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M20001G04 10 T U E - M I N U S T R I E S

44 M 80 Series - Metric ISO Split, Metric M80093 O PRT NUMER ia. Insertion epth E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80093*20^ M8 OR^ /4" M80093*25^ M10 OR^ " M80093*30^ M10 OR^ /4" M80093*38^ M10 OR^ /4" M80093*42^ M10 OR^ /2" M80093*50^ M12 OR^ " M80093*60^ M12 OR^ ISO Split, Metric M80094 O PRT NUMER ia. Insertion epth mm) E olt Minimum Grade 8 O-Ring Rating ar 20 1/2 M80094*20^ M8 OR^ /4" M80094*25^ M10 OR^ " M80094*30^ M12 OR^ /4" M80094*38^ M12 OR^ /4" M80094*42^ M12 OR^ /2" M80094*50^ M16 OR^ M80094*60^ M20 OR^ ^ Insert V to indicate Viton O-Ring * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 11

45 M 80 Series - Metric ranch Tee Female SPP Thread, Metric M80172 SIZE O. PRT NUMER cross Flats Insertion epth ISO SPP Thread 6 M80172* G 1/4 8 M80172* G 1/4 10 M80172* G 3/8 12 M80172* G 3/8 16 M80172* G 1/2 20 M80172* G 3/4 25 M80172* G 1 30 M80172* G 1 38 M80172* G 1-1/4 42 M80172* G 1-1/4 50 M80172* G 1-1/2 60 M80172* G 1-1/2 End ap, Metric M80085 SIZE O.. PRT NUMER ia. Insertion epth 6 M80085* M80085* M80085* M80085* M80085* M80085* M80085* M80085* M80085* M80085* M80085* M80085* * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80001G04 12

46 M 80 Series - Metric Male Stub oupling, Metric M80005 O.. PRT NUMER ia. Insertion epth W Wall 6 M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* M80005* Male Stub 90 Elbow, Metric M80006 * Note: Reducer elbows are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M O.. PRT NUMER cross Flats Insertion epth W Wall 6 M80006* M80006* M80006* M80006* M80006* M80006* M80006* M80006* M80006* M80006* M80006* M80006* T U E - M I N U S T R I E S 13

47 M 80 Series - Metric Male Stub 45 Elbow, Metric M80007 SIZE O.. PRT NUMER cross Flats Insertion epth W Wall 6 M80007* M80007* M80007* M80007* M80007* M80007* M80007* M80007* M80007* M80007* M80007* M80007* Male Stub ranch Tee, Metric M80008 Note: Reducer elbows are available consult factory. 14 SIZE O.. PRT NUMER cross Flats Insertion epth W Wall 6 M80008* M80008* M80008* M80008* M80008* M80008* M80008* M80008* M80008* M80008* M80008* M80008* Note: Reducer tees are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80008G04

48 M 80 Series - Metric Male Stub Run Tee, Metric M80009 SIZE O.. PRT NUMER cross Flats Insertion epth W Wall 6 M80009* M80009* M80009* M80009* M80009* M80009* M80009* M80009* M80009* M80009* M80009* M80009* Note: Reducer tees are available consult factory. * MTERIL OE: K = 316L STINLESS STEEL = 70/30 uni G = RON STEEL ORER EXMPLE: M80009G04 T U E - M I N U S T R I E S 15

49 Swage Tooling For use with Tube-Mac Pyplok fittings: To join pipe quickly, reliably and without heat. M Series (NPS, O and Metric) Up to 9000 PSI Piping Stainless Steel arbon Steel uni n easier way to connect piping. 1

50 Swage Tooling These new features are what you asked for. Tube-Mac delivers again. ig benefits from smaller tools. Improves Production by 50% urability esigned In One Person Swaging Operation Sharply Reduced Maintenance Requirements One Year Parts/Labor Warranty* *Tube-Mac warrants this product against defects in material and workmanship for one year from the purchase date, excluding die wear. Tube-Mac shall not be liable for damages or repair arising out of improper use, abuse, or lack of product maintenance. 2 T U E - M I N U S T R I E S

51 Swage Tooling The Tube-Mac Pyplok Tooling System consists of the following items: Tube-Mac Swage Tooling 10,000 PSI Hydraulic Power Supply Inspection / Marking Gauges Swage Tooling Install Tube-Mac Pyplok fittings with Tube-Mac Swaging Tools. The tools are lightweight, portable and activated by 10,000 PSI hydraulic pressure. Four models are used to install Tube-Mac Pyplok fitting: Model 10 for 1/4 & 6mm gauge line fittings (10 ton capacity) Model 40 for small size fittings (40 ton capacity) Model 55 for medium size fittings (55 ton capacity) Model 70 for larger size fittings (70 ton capacity) The swage tools are identical in design. The only difference is the force generated by each model. Swage Tooling Primary omponents The Tube-Mac Pyplok swage tooling assembly has four main components: Power Unit Head ssembly Swage ies ie lock ssembly UTION: The equipment in this tooling system is subjected to extremely high pressures during swaging. Improper use may result in tool failure or personal injury. Tube-Mac Pyplok Swaging equipment should be used only by those who have received factory authorized training and certification in its use. 3

52 Swage Tooling The tools you need to begin to get rid of costly hot work. The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools: 1. Marking/Inspection Gauge. Used for marking insertion depth on pipe and verifying after swage dimensions. 2. Head ssembly. ttaches to power unit and, when actuated, swages fittings onto pipe Hose. 10,000 psi Hydraulic Hose. 10 feet long Power Unit. Hydraulically actuated swaging tool provides force to a radially swage fittings onto pipe. 5. Pump. Tube-Mac series 10,000 psi pumps are the power supply, available in manual, electric, pneumatic and rechargeable electric. 1 4 Tooling dimensions. MOEL E.62 F 1.62 G 1.31 NPS 1/4 METRI 6 mm MOEL 40 E F HO HE SIZES H H NPS O.. 1/4, 3/8 3/8, 1/2 5/8, 3/4 1/2 3/4, 1 1 METRI 8 mm, 10mm, 25mm, 12mm, 16mm, 30mm 20mm MOEL 55 E F G NPS O.. METRI HE SIZE H , 1-1/4, 1-1/2 1-1/4, 1-1/2 38mm, 42mm, 50mm 4 T U E - M I N U S T R I E S MOEL 70 E F G NPS METRI HE SIZE H /2, 2 50mm, 56mm, 60mm, 66mm

53 Swage Tooling Pyplok Head ssemblies M Series NPS Pipe SIZE NPS 1/4 3/8 1/2 3/ /4 1-1/2 2 PRT NUMER LT40PYH3804 LT40PYH3806 LT40PYH3808 LT40PYH3812 LT40PYH3816/LT55PYH3816 LT55PYH3820/LT70PYH3820 LT55PYH3824/LT70PYH3824 LT70PYH3832 M Series O.. Tube SIZE O 1/4 3/8 1/2 5/8 3/ /4 1-1/2 2 PRT NUMER LT10PYH3704 LT40PYH3706 LT40PYH3708 LT40PYH3710 LT40PYH3712 LT40PYH3716 LT55PYH3720 LT55PYH3724 LT55PYH3732 M Series Metric Tube SIZE MM PRT NUMER LT10PYH3906 LT40PYH3908 LT40PYH3910 LT40PYH3912 LT40PYH3916 LT40PYH3920 LT40PYH3925 LT40PYH3930 LT55PYH3938 LT55PYH3942 LT55PYH3820/LT70PYH3820 LT70PYH3956 LT70PYH3832 LT70PYH3966 5

54 Swage Tooling Pyplok Inspection/Marking Gauges M Inspection/Marking Gauge (NPS Pipe) PRT NUMER SIZE NPS ±.001 ±.001 ±.001 LT40PYIG3804 1/ LT40PYIG3806 3/ LT40PYIG3808 1/ LT40PYIG3812 3/ LT40PYIG LT55PYIG / LT55PYIG / LT70PYIG M Inspection/Marking Gauge (O.. Tube) PRT NUMER SIZE O.. ±.001 ±.001 ±.001 LT10PYIG3704 1/ LT40PYIG3706 3/ LT40PYIG3708 1/ LT40PYIG3710 5/ LT40PYIG3712 3/ LT40PYIG LT55PYIG / LT55PYIG3724 LT55PYIG / M Inspection/Marking Gauge (Metric) * Note: imensions in mm. PRT NUMER SIZE O.. ±.04 ±.04 ±.04 LT10PYIG LT40PYIG LT40PYIG LT40PYIG LT40PYIG LT40PYIG LT40PYIG LT40PYIG LT55PYIG LT55PYIG LT55PYIG LT70PYIG LT70PYIG LT70PYIG T U E - M I N U S T R I E S

55 Swage Tooling Pyplok Power Units M Series (NPS Pipe) For Installation of fittings: 1/4-1 NPS 1-1-1/2 NPS 1-1/4-2 NPS M Series (O.. Tube) For Installation of fittings: 1/4 O 3/8 O - 1 O 1-1/4 O - 2 O M Series (Metric) For Installation of fittings: 6mm 8mm - 30mm 38mm - 50mm 50mm, 60mm, 56mm, 66mm Power Unit LT40MPW0000 LT55MPW0000 LT70MPW0000 Power Unit LT10MPW0000 LT40MPW0000 LT55MPW0000 Power Unit LT10MPW0000 LT40MPW0000 LT55MPW0000 LT70MPW0000 7

56 Swage Tooling 10,000 PSI hydraulic Power Supplies Four, fully portable types of pumps can be used to actuate the Tube-Mac Pyplok Tools. ll pumps come with a male disconnect - to ease connection, and a pressure gauge - to ensure that the output pressure is accurate. Pneumatic Pump (P9 Series) Pump Operation and Maintenance Manual (SOP ) included Operates with 65 to 100 PSI shop air with an output pressure of 10,000-PSI Foot pedal mounted on top, 10-foot hydraulic hose Weight 15lbs/7kgs Manual Hand Pump (PI9L Series) Pump Operation and Maintenance Manual (SOP ) included Provides 10,000-PSI output pressure for tool activation Supplied with a 10-foot hydraulic hose Weight 5lbs/3kgs 24 V. attery pack Electric Pump Not Supplied with Intrinsically Safe Enclosure Provides 10,000-PSI output pressure for tool activation Remote control switch Supplied with a 10-foot hydraulic hose, 10-foot remote control and back pack carrying straps Weight 18lbs/8kgs 110V - Electric Pump (Pre-nut Series) Not Supplied with Intrinsically Safe Enclosure Plugs directly into 110V. Power supply Includes a remote control switch 5/8 HP universal electric motor (50/60 cycle) Remote hand control with 10-foot cord Provides 10,000 psi output Weight 28lbs/12kgs 8 T U E - M I N U S T R I E S

57 Swage Tooling Packaged for easy portability and storage. The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools: O.. TUE Installs M Series Instrumentation Fittings, 1/4 O.. Tube ontents Part Number Power Unit, Model LT10MPW00000 Head ssembly: 1/4 O LT10PYH3704 Inspection Gauge: 1/4 O LT10PYIG3704 Installs O.. M Series Fittings, 3/8 to 1 O.. ontents Part Number Power Unit Model LT40MPW0000 Head ssembly: 3/ LT40PYH3706 1/ LT40PYH3708 5/ LT40PYH3710 3/ LT40PYH LT40PYH3716 Inspection Gauge: 3/ LT40PYIG3706 1/ LT40PYIG3708 5/ LT40PYIG3710 3/ LT40PYIG LT40PYIG3716 Install O.. M Series, 1-1/4 & 2 ontents Part Number Power Unit Model LT55MPW0000 Head ssembly: 1-1/ LT55PYH / LT55PYH LT55PYH3732 Inspection Gauge: 1-1/ LT55PYIG / LT55PYIG LT55PYIG3732 NPS PIPE Installs M Series Fittings, 1/4 to 1 NPS ontents Part Number Power Unit, Model LT40MPW0000 Head ssembly: 1/ LT40PYH3804 3/ LT40PYH3806 1/ LT40PYH3808 3/ LT40PYH LT40PYH3816 Inspection Gauge: 1/ LT40PYIG3804 3/ LT40PYIG3806 1/ LT40PYIG3808 3/ LT40PYIG LT40PYIG3816 Install M Series Fittings, 1 to 1-1/2 NPS ontents Part Number Power Unit Model LT55MPW0000 Head ssembly: LT55PYH / LT55PYH LT55PYH3824 Inspection Gauge: LT40PYIG / LT55PYIG / LT55PYIG3824 Installs M Series Fittings, 1-1/2 & 2 NPS ontents Part Number Power Unit Model LT70MPW0000 Head ssembly: 1-1/ LT70PYH LT70PYH3832 Inspection Gauge: 1-1/ LT70PYIG LT70PYIG3832 9

58 Swage Tooling METRI Installs M Metric Series Instrumentation Fittings, 6mm ontents Part Number Power Unit, Model LT10MPW00000 Head ssembly: 6mm LT10PYH3704 Inspection Gauge: 6mm LT10PYIG3906 Installs M Metric Series, 8mm to 30mm ontents Part Number Power Unit, Model LT40MPW00000 Head ssembly: 8mm LT40PYH mm LT40PYH mm LT40PYH mm LT40PYH mm LT40PYH mm LT40PYH mm LT40PYH3930 Inspection Gauge: 8mm LT40PYIG mm LT40PYIG mm LT40PYIG mm LT40PYIG mm LT40PYIG mm LT40PYH3930 Install Metric M Series, 38mm to 50mm ontents Part Number Power Unit Model LT55MPW0000 Head ssembly: 38mm LT55PYH mm LT55PYH mm LT55PYH3824 Inspection Gauge: 38mm LT55PYIG mm LT55PYIG mm LT55PYIG3824 Installs Metric M Series Fittings, 50mm to 66mm ontents Part Number Power Unit, Model LT70MPW0000 Head ssembly: 50mm LT70PYH mm LT70PYH mm LT70PYH mm LT70PYH3966 Inspection Gauge: 50mm LT70PYIG mm LT70PYIG mm LT70PYIG mm LT70PYIG T U E - M I N U S T R I E S

59 Installation Guide Marking and Inspection Gauge Marking and inspection gauges are combined into one gauge. Marking Gauge The gauge has a pin and a slot for marking along the centerline. Position the pin with the end of the pipe and make a mark inside the slot for locating the fitting on the pipe. Inspection Gauge Inspection gauges have two cutouts one on each of the long sides of the gauge. Use these cutouts to verify the pipe minimum and maximum O. The gauge has a cutout on the middle of the short side of the gauge. This cutout has three points for verifying the after swage dimension of the joint. The gauges are marked with the part number, and size of pipe. E 1

60 Installation Guide Pipe Preparation Pipe End Preparation Pipe end preparation is important to assure good contact area between the pipe and the seal within the fitting. The preparation involves the following steps: Pipe utting Pipe eburring Outside iameter lean-up Pipe utting Using a straight edge, make sure that the pipe end is straight to allow the fitting to slide over the pipe upon insertion. Protect the pipe from wrench and vise grip damage, and cut the pipe to proper length. Tube-Mac highly recommended that the cut is less than 3 off square of the pipe end, but a cut up to 5 off square is acceptable. Pipe eburring Pipe deburring and removal of raised nicks and burrs eliminates the potential for damage to the fitting seals during pipe insertion. 30 chamfer will help in the pipe insertion. Outside iameter lean Up lean the outside surface of the pipe for a minimum of one pipe diameter length. lend surface flaws, scratches, concavities and flats, paint and galvanizing with emery cloth, without reducing the diameter below the minimum. E 2 T U E - M I N U S T R I E S

61 Installation Guide Pre-Installation Procedures Select the proper Tube-Mac Pyplok tooling, i.e.; power unit and head assembly. Prepare pipe ends. Verify the pipe O and ensure it is free of any damage. Ensure fitting seals are in-place. Select appropriate Marking/Inspection gauge. ll gauges are marked with applicable Pipe or O.. Tube size. Using PMX gauge, check the outside diameter of the pipe. Verify the pipe size by placing the fitting over the pipe and examine the fit. Using the PMIN gauge verify the PMIN dimension by placing it over the outside diameter of the pipe. The PMIN gauge must NOT fit over the pipe. This check helps to ensure proper Marking/Inspection gauge use. Place the gauge on the pipe with the stop pin pressed against the pipe end. pply an insertion mark through the marking window. UTION: Hydraulic pressure for the swage tools must not exceed 10,250 PSI. Minimum of 80 PSI shop air is required for operation of the Pneumatic pump. E 3

62 Installation Guide Installation Procedure Insert the pipe into the fitting keeping the rotation and twisting to a minimum. You will encounter slight resistance when inserting the pipe past the seal ring. Position the end of the fitting over the pipe installation mark so that some portion of the mark is visible. This is important to ensure proper inserting depth and to complete an acceptable swage. Install the lower die block assembly onto the upper piston of the power unit. Place the yoke (head with the upper dies in-place) over the pipe adjacent to the fitting end. Engage the power unit assembly into the yoke. Ensure the ball detents in the lower die block engage the grooves in the yoke. UTION: Full engagement of the head with the power unit is critical for the safety of the operator and the tool. onnect the hydraulic power supply ctivate the hydraulic power supply to the proper pressure and then release it after reaching the desired pressure. isengage the yoke from the power unit - the swaging is now complete. NOTE: Typically, there are two raised bands near each end of a Tube-Mac Pyplok fitting called seal diameter and retention diameter seal bands. In some cases, you must swage fittings more than once on each end of the fitting to compress the seal diameter and retention diameter bands. Whether it takes one, two or three swages depends on the type and size of the fitting and the condition of the swage dies. etails are provided in the Pyplok Installation Manual as well as during training, sessions provided by Tube-Mac. E 4 T U E - M I N U S T R I E S

63 Installation Guide Inspection of the Swage Joint Visual Inspection Verify the width of the swage completely covers the raised retention and seal areas Pipe Insertion Verification Inspect the pipe insertion mark Verify that the fitting covers a portion of the pipe installation mark and a portion is clearly visible In the event that the installation mark is not clearly visible, use the inspection mark to verify proper insertion. Position the marking tool against the fitting end, placing the side with the pin stop away from the pipe, and orient the inspection mark to verify that some portion of the inspection mark is visible in the gauge window or between the dot and the fitting end. Swage iameter Verification Place the inspection gauge over the swage t two positions, approximately 90 apart verify both the seal and retention swages n acceptable swage is a minimum of 2 point contact 90 apart between the swaged area and the inspection gauge must be satisfied n unacceptable swage is when there is 2 point contact 180 apart If the swage fails to meet the inspection criteria, the fitting can be re-swaged. E 5

64 Limited Warranty TUE-M INUSTRIES WRRNTS ITS PROUTS TO E FREE FROM VISILE EFETS IN MTERILS N WORKMNSHIP FOR PERIO OF ONE (1) YER FOLLOWING THE TE OF ELIVERY TO THE ORIGINL UYER. THE WRRNTY EXTENS ONLY TO THE ORIGINL UYER. TUE-M INUSTRIES makes no warranty, express or implied, as to the merchantability or fitness for a particular purpose except as stated in this Warranty. This Warranty shall be in lieu of any other Warranty, whether express or implied, by this greement or at law or in equity or by any statute or otherwise. The uyer agrees that the foregoing shall be pleaded by TUE-M INUSTRIES as an estopel in any action brought by the uyer against TUE-M INUSTRIES. The uyer agrees that porosity or pin holes in steel may not be commercially detectable. Therefore, TUE- M INUSTRIES offers no warranty with respect to steel integrity and TUE-M INUSTRIES shall not be liable for any damages, claims, injuries or otherwise caused by or in any way related to steel integrity. TUE-M INUSTRIES liability shall be limited to the repair or replacement of defective product(s) free of charge at the seller s sole option and discretion. TUE-M INUSTRIES reserves the right at its sole option and discretion to refund a portion or all of the purchase price paid by the uyer in lieu of any other obligations TUE-M INUSTRIES has under this Warranty. In no event shall TUE-M INUSTRIES be liable for any incidental, consequential, general or special damage of any kind or nature whatsoever including but not limited to loss of profit arising out of any incident(s) involving the use or utilization of the product and/or system covered under this Warranty. In no event shall TUE-M INUSTRIES be liable for any personal injury or any special or general damages arising out of the personal injury of any kind or nature whatsoever. TUE-M INUSTRIES shall not be liable under this Warranty or otherwise if damages to the product are caused as a result of any type of accident or in the event the product and/or system was subject to alteration, abuse, misuse, extraordinary use of any kind whatsoever, improper maintenance or operation or improper or unauthorized repair. TUE-M INUSTRIES makes no warranty whatsoever as to any product and/or system covered by this Warranty which has been repaired or altered by anyone other than TUE-M INUSTRIES or authorized personnel. TUE-M INUSTRIES neither assumes nor authorizes any person to assume for it any other liable in connection with the sale of such products and/or systems. WRNING: Failure or improper selection or improper use of the products and/or systems described herein or related items can cause death, personal injury and property damage. E 6 T U E - M I N U S T R I E S

65 T UE-M Q ULITY OMPONENTS P ROVIE SUPERIOR N ON-WELE P IPING S YSTEM TUE-M INUSTRIES IN. P.O. ox 2437 utler, Pennsylvania US Tel: Fax: (724) TUE-M PIPING TEHNOLOGIES S.L. vda. de las Flores, 37 Urb. EI Paraiso Valdemorillo, Madrid Spain Tel./Fax: HE OFFIE TUE-M INUSTRIES LT. 853 rvin venue Stoney reek, Ontario anada L8E 5N8 Tel: Fax: (905) info@tube-mac.com TUE-M INUSTRIES (SERVIES) IN Orchard Road Pascagoula, Mississippi US Tel: Fax: (228) TUE-M INUSTRIES LT Westpark res. Red eer, lberta anada T4N 1E7 Tel: (403) Fax: (403) Printed in anada 04/08