DIAMOND CONCRETE SAW PARTS LIST MODEL CC8000 P R O D U C T S. (Revised )

Transcription

1 DIAMOND P R O D U C T S CONCRETE SAW PARTS LIST MODEL CC8000 (Revised )

2 Table of Contents Page Saw Controls Legend. 3 Drawing 1. Frame Group. 4-5 Drawing 2. Arm Assembly Drawing 3. Hydraulics Group A Drawing 4. Hydraulics Group B Drawing 5. Power Steering Group Drawing 6. Engine Group Drawing 7. Light, Pointer, Water Pump Group Drawing 8. Blade Guard Assembly Drawing 9. Plunge Cut Assembly Drawing 10. Pressure Limiter Assembly Drawing 11. Slot Cutter Attachment Drawing 12. Hydraulic Circuit Schematic Drawing 13. Wiring Drawing 14. Decal Group Blade Speed (RPM) Chart Warranty.. 32 Quick Reference Service Filters Manufacturer s Engine Oil Filter (Deutz # ) Engine Fuel Filter (Deutz # ) In-line Fuel Tank Filter (Fram #G2) Outer Primary Air Filter (Donaldson #P828889) Inner Safety Air Filter (Donaldson #P829333) Hydraulic Oil Filter, Pump (Sauer Danfoss # ) Hydraulic Oil Filter, Remote (Arlon Parker #FA35-CC10)

3 Saw Controls Legend 1. Travel Speed Control Lever 12. Blade Tachometer / Hour Meter 2. Blade Raise Pushbutton 13. Blade Raising Speed Control 3. Blade Lower Pushbutton 14. Blade Lowering Speed Control 4. Blade Speed Control Lever 15. Air Cleaner Restriction Indicator 5. Emergency Stop Button 16. Fuel Tank Cap / Gauge 6. Engine Temperature Gauge 17. Blade Shaft Wrench 7. Engine Alternator Light 18. Blade Depth Stop Bolt 8. Engine Oil Temperature Light 19. Hydraulic Oil Temperature Gauge 9. Engine Oil Pressure Light 20. Blade Angle Adjustment Nut 10. Ignition Switch 21. Water Control Valve 11. Vernier Throttle Control 22. Seat Adjustment Lever 23. Water Supply Hose Hook

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5 CC8000 s List Drawing 1 Frame Group Frame Base Control Cable, 54" Blade Frame Upright Control Cable, 72" Travel Capscrew, Hex Hd., 1/2"-13 x 1-1/4" Capscrew, Hex Hd., 1/4"-20 x 3/4" Lock Washer, 1/2" Split Lock Nut, 1/4"-20 Nylon Flat Washer, 1/2" SAE Speed Control Lever Assembly Lock Nut, 1/2"-13 Nylon (Includes #50 - #62) Capscrew, Hex Washer Hd., 1/4"-20 x 1" Speed Control Lever Only Lock Washer, 1/4" Split Control Grip Body Flat Washer, 1/4" SAE Control Grip Cover Frame Side Panel Plug. Rectangular Panel Pull Screw, Oval Head, #4 x 5/8" J-Bolt, 3/8" Pushbutton Switch, Raise Hex Nut, 3/8" Pushbutton Switch, Lower Lock Washer, 3/8" Split Plug, 5/8" Hole Flat Washer, 3/8" SAE Setscrew, Soc. Hd., M5 x 12mm Frame Rear Panel Wiring Harness, Raise/Lower Frame Top Panel Capscrew, Hex Hd., 1/4"-20 x 1-1/2" Capscrew, Hex Hd., 5/16"-18 x 1-3/4" Seat Lock Washer, 5/16" Split Seat Platform Flat Washer, 5/16" SAE Capscrew, Hex Hd., 5/8"-11 x 3-1/4" Capscrew, Hex Hd., 5/16"-18 x 3/4" Flat Washer, 5/8" SAE Emergency Stop Button Lock Nut, 5/8"-11 Nylon Contact Block N.C Foot Rest Fuse Panel, 6 Circuit Foot Rest (Reverse Mount) Machine Screw, Soc. Hd., #10-24 x 1-1/4" Capscrew, Hex Hd., 5/8"-11 x 4" Flat Washer, #10 USS Street Elbow, 1/2" NPT Lock Nut, Nylon Fitting, 1/2" Female Pipe to 3/4" Female Gauge Panel Garden Hose Tapscrew, Pan Hd., #10-24 x 3/8" Filter Hose Washer Alternator Light Water Valve (Bulb Only) Fitting, 1/2" Male Pipe to 3/4" Male Oil Temperature Light Garden Hose (Bulb Only) Water Hose Assembly, 42" Long Oil Pressure Light Front Axle Assembly (Bulb Only) (Includes #14, #15, #66, #77 - #84) Engine Temperature Gauge Front Axle Ignition Switch Axle Mount Vernier Throttle Cable 60" Capscrew, Hex Hd., 5/8"-11 x 1-3/4" Blade Shaft Tach/Hour Meter Lock Washer, 5/8" Split Controls Frame Capscrew, Hex Hd., 3/8"-16 x 2-1/4" Capscrew, Hex Hd., 5/16"-18 x 1" Wheel, 10" Dia. x 4" Wide Controls Rear Panel Bearing, Wheel Controls Side Panel Set Collar, 1-1/4" with Setscrew Capscrew, Hex Hd., 1/4"-20 x 1/2" Light, Wedge Base Controls Front Panel Fuse, 10 Amp Red ATO/ATC Gate Plate Ignition Key Tap Bolt, Hex Hd., 1/2"-13 x 3-1/2" Wheel Well Brace Hex Nut, 1/2" Capscrew, Hex Hd., 3/8"-16 x 1-1/4" Quadco Speed Controller Edge Trim, 16" Long

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7 CC8000 s List Drawing 2 Arm Assembly Arm Weldment Capscrew, Hex Hd., 5/8"-11 x 4" Left Hand Pillow Block Assembly with Splined Input Shaft Lock Washer, 5/8" Split & 6" Dia. Flanges (Includes #3 - #27) Flat Washer, 5/8" SAE Pillow Block Assembly with Splined Input Shaft Blade Guard Mount & 8" Dia. Flanges (Includes #3 - #18, #21 - #29) Magnetic Sensor with Wire Connector & Nut Pillow Block Assembly with Keyed Input Shaft Inner Flange, 8" for 42" - 54" Blade Guards & 6" Dia. Flanges (Includes #3 - #27) Outer Flange, 8" with Drive Pin for Pillow Block Assembly with Keyed Input Shaft 42" - 54" Blade Guards (Includes #21) & 8" Dia. Flanges (Includes #3 - #18, #21 - #29) Blade Guard Support Bar Pillow Block Capscrew, Soc. Hd., 1/2"-13 x 1-1/4" Grease Fitting, 1/8" NPT Blade Guard Brace for 30" - 36" Blade Guards Capscrew, Hex Hd., 1/2"-13 x 1-3/4" Capscrew, Hex Hd., 3/8"-16 x 1" Lock Washer, 1/2" Split Lock Washer, 3/8" Split Flat Washer, 1/2" SAE Flat Washer, 3/8" SAE Blade Shaft with Splined Input Blade Guard Brace for 42" - 54" Blade Guards Blade Shaft with Keyed Input Wrench, 15/16" Key, 1/4" Sq. x 13/16" Wing Screw, M6 x 16mm (2 req'd for 8" Flanges) Depth Stop Bolt, 3/4"-10 x 12" Bearing, 50mm x 90mm x 20mm Hex Nut, 3/4" Motor Adapter Swivel Pad Nut, 3/4" Capscrew, Soc. Hd., 3/8"-16 x 1" Pivot Shaft Seal Plate Capscrew, Hex Hd., 1/2"-13 x 7" Capscrew, Flat Hd., 3/8"-16 x 1" Lock Nut, 1/2"-13 Nylon (10 req'd for 8" Flanges) Arm Clevis Seal, 1-3/4" x 2-3/8" x 5/16" Bearing, 2" Insert Seal, 1-3/4" V-Ring Arm Mount Weldment Shaft Tach Gear, 1-3/4" I.D Lock Washer, 2-1/2" Split Capscrew, Soc. Hd., 1/4"-28 x 1" Hex Nut, 2-1/2" Inner Flange, 6" for 14" - 36" Blade Guards Capscrew, Hex Hd., 1"-8 x 3" Outer Flange, 6" with Drive Pin for Lock Washer, 1" Split 14" - 36" Blade Guards (Includes #21) Tap Bolt, Hex Hd., 3/8"-16 x 2" Drive Pin Only, 3/8" Dia. x 2" Hex Nut, 3/8" Setscrew, Soc Hd., 5/16"-18 x 5/8" RPM Plate (2 req'd for 8" Flanges) Capscrew, Soc. Hd., 1/4"-20 x 1/2"

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9 CC8000 s List Drawing 3 Hydraulics Group A Sauer Pump Flat Washer, 1/4" SAE 1A Pump Filter Element, Spin-On Elbow, 3/4" O-Ring to 1/2" Male JIC 1B Neutral Start Switch Hose Assembly, 1/2" x 30" PL Capscrew, Hex Hd., 1/2"-13 x 1-1/2" Hose Assembly, 1/2" x 26" PL Lock Washer, 1/2" Split Elbow, 1/2" Male JIC to 1/2" Female JIC Flat Washer, 1/2" SAE Adapter, 1/2" O-Ring to 1/2" Male JIC Flange Kit, 1" Split (Includes #6 - #9) Oil Cooler Flange Half, 1" Split Adapter, 1" Male Pipe to 1" Male JIC Capscrew, Hex Hd., 7/16"-14 x 1-3/4" Hose Assembly, 1" x 15" LP Lock Washer, 7/16" Split Manifold, Case Drain O-Ring, 1" Split Flange Capscrew, Hex Hd., 1/4"-20 x 2-3/4" Hose Assembly, 3/4" x 70" HP Plug, 1" NPT Hex Head Hose Assembly, 3/4" x 65" HP Adapter, 1/2" Male Pipe to 1/2" Male JIC VOAC Motor with Splined Shaft Cap, 1/2" JIC VOAC Motor with Keyed Shaft Hose Assembly, 1/2" x 68" PL Capscrew, Hex Hd., 1/2"-13 x 1-3/4" Elbow, 1" Male Pipe to 1" Male JIC Flange Kit, 3/4" Split (Includes #15 - #17) Hose Assembly, 1" x 34" LP Flange Half, 3/4" Split Filter Head O-Ring, 3/4" Split Flange Filter Element, Spin-On Lock Washer, 3/8" Split Filter Mount Bracket Capscrew, Hex Hd., 3/8"-16 x 4-1/2" Capscrew, Hex Hd., 1/4"-20 x 3/4" Adapter, 5/8" O-Ring to 1/2" Male JIC Capscrew, Hex Hd., 5/16"-18 x 3/4" Hose Assembly, 1/2" x 22" PL Flat Washer, 5/16" SAE Oilgear Pump Lock Nut, 5/16"-18 Nylon Capscrew, Hex Hd., 3/8"-16 x 1-1/4" Filter Pressure Gauge Flat Washer, 3/8" SAE Street Elbow, 1/8" NPT Shift Lever Hex Pipe Coupling, 1/8" NPT Capscrew, Socket Hd., #10-24 x 1-1/4" Pipe Nipple, 1/8" NPT x 3" Lock Nut, #10-24 Nylon Street Elbow, 1/8" NPT Control Cable, 54" Blade Hose Assembly, 1" x 22" LP Control Cable, 72" Travel Hydraulic Reservoir Tank Hex Nut, 1/4" Filler/Breather Cap (6 Bolt) Rod End, 1/4"-28 Female Filler/Breather Cap (7 Bolt) Capscrew, Hex Hd., 1/4"-20 x 1" Level/Temperature Sight Gauge Lock Nut, 1/4"-20 Nylon Suction Strainer, 2" NPT Capscrew, Hex Hd., 1/4"-20 x 1-1/4" Elbow, 1-1/4" Male Pipe to 1" Male JIC Cable Cable Bracket Tee, 1" Male JIC to 1" Female JIC Capscrew, Socket Hd., M6 x 50mm Reducer, 1" Female JIC to 1/2" Male JIC Lock Washer, 1/4" Split Hose Assembly, 1/2" x 18" HP Control Cable Guide Bar Hose Assembly, 1" x 28" LP Capscrew, Hex Hd., 1/4"-20 x 2" Elbow, 1" O-Ring to 1" Male JIC Plug, 1/2" NPT Hex Head

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11 CC8000 s List Drawing 4 Hydraulics Group B Oil Cooler Assembly (Includes #2 - #11) Adapter, 1/2" O-Ring to 3/8" Female Pipe Oil Cooler Adapter, 3/8" Male Pipe to 1/4" Male Pipe Capscrew, Hex Hd., 3/8"-16 x 3/4" Flow Control Valve, 1/4" NPT Lock Washer, 3/8" Split Elbow, 1/4" Male Pipe to 1/4" Male JIC Flat Washer, 3/8" SAE Hose Assembly, 1/4" x 30" HP Reducer, 3/4" Male Pipe to 1/2" Female Pipe Nipple, 1/8" QD Fitting, 1/2" Male Pipe to 3/4" Male Garden Hose Coupler, 1/8" QD Reducer, 1" Male Pipe to 3/4" Female Pipe Hose Assembly, 1/4" x 22" HP Street Elbow, 3/4" NPT Steel Cylinder Fitting, 3/4" Male Pipe to 1/2" Push Lock (Seal Kit) Water Hose Assembly, 30" Long Rod End, 3/4"-16 Female Valve, 4 Way Solenoid Clevis Pin, 3/4" Dia. x 2-3/4" (Valve Coil Only) Clevis Pin, 3/4" Dia. x 3-3/4" Valve Bracket Cotter Pin, 1/8" x 1" Capscrew, Hex Hd., 1/4"-20 x 2" Flat Washer, 3/4" SAE Flat Washer, 1/4" SAE Arm Weldment Lock Nut, 1/4"-20 Nylon Water Hose Assembly, 42" Long Capscrew, Hex Hd., 1/4"-20 x 1" Manifold, Case Drain Lock Washer, 1/4" Split Adapter, 1/2" Male Pipe to 1/2" Male JIC Adapter, 1/2" O-Ring to 1/2" Male JIC Hose Assembly, 1/2" x 68" PL Hose Assembly, 1/2" x 30" HP Hose Assembly, 1/2" x 22" PL Elbow, 1/2" Male JIC to 1/2" Female JIC Adapter, 5/8" O-Ring to 1/2" Male JIC Valve, Cylinder Lock VOAC Motor with Splined Shaft VOAC Motor with Keyed Shaft

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13 CC8000 s List Drawing 5 Power Steering Group # Power Steering Upgrade Kit (Includes #1 - #30) Steering Support Brace Woodruff Key, 1/4" Wide x 1" Dia Capscrew, Hex Hd., 5/16"-18 x 2" Adapter, 5/8" O-Ring to 1/2" Male JIC Lock Washer, 5/16" Split Capscrew, Hex Hd., 3/8-16 x 1-1/2" Flat Washer, 5/16" SAE Lock Washer, 3/8" Split Steering Control Unit Flat Washer, 3/8" SAE Steering Column Grease Fitting, 1/8" NPT Capscrew, Hex Hd., M6 x 25mm Elbow, 5/8" O-Ring to 1/2" Male JIC Lock Washer, 1/4" Split Hose Assembly, 1/2" x 46" HP Steering Wheel Tee, 1/2" Male JIC to 1/2" Female JIC Hex Nut, M16x Wheel Drive Motor (Includes #32 and #33) Steering Wheel Cap Key, 5/16" Square x 1" Adapter, 3/8" O-Ring to 3/8" Male JIC Hex Nut, 1"-20 Slotted Hose Assembly, 3/8" x 78" HP Cotter Pin, 5/32" x 1-1/2" Drive Wheel Support Arm Capscrew, Hex Hd., 1/2"-13 x 2-3/4" Capscrew, Hex Hd., 1"-8 x 3" Lock Nut, 1/2"-13 Nylon Lock Washer, 1" Split Drive Wheel with Hub Drive Wheel Bracket Oilgear Pump Bearing, 1-1/2" Thrust Elbow, 1/2" O-Ring to 1/2" Male JIC Bearing, 1-1/2" x 2" x 3" Adapter, 1/2" O-Ring to 1/2" Male JIC Retaining Ring, 1-1/2" Valve, 4 Way Solenoid Steering Motor (Includes #22) Hose Assembly, 1/2" x 16" HP

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15 CC8000 s List Drawing 6 Engine Group Engine, Deutz Diesel Model BF4L Air Intake Hose Engine, Deutz Diesel Model BF4L1011F Hose Clamp #52 1A Oil Filter Connector Tube, 2-3/4" O.D. 1B Fuel Filter Battery, 12 Volt Capscrew, Hex Hd., M12 x 100mm Battery Pad Flat Washer, 1/2" SAE Battery Cable, Positive (Red) Lock Nut, M12 Nylon Battery Boot (Red) Muffler Assembly (Includes #6 - #15) Battery Cable, Negative (Black) Exhaust Pipe Weldment Battery Boot (Black) Exhaust Support Plate Negative Ground Cable (Black) Capscrew, Hex Hd., M10 x 25mm Battery Strap Lock Washer, M10 Split Rubber Strip Flat Washer, 3/8" SAE Capscrew, Hex Hd., 5/16"-18 x 1" Muffler Clamp with Hex Nuts Throttle Brace 11A Hex Nut, 5/16" Capscrew, Hex Hd., 1/4"-20 x 3/4" Hex Nut, M Throttle Cable Clamp Lock Washer, 5/16" Split Capscrew, Hex Hd., #10-24 x 3/4" Muffler Lock Nut, #10-24 Nylon Rain Cap Throttle Arm Air Cleaner Platform Pivot Pin Capscrew, Hex Hd., M6 x 20mm Cotter Pin, 3/32" x 3/4" Lock Washer, 1/4" Split Setscrew, Soc. Hd., #10-32 x 1/4" Flat Washer, 1/4" SAE Fuel Tank, Plastic Capscrew, Hex Hd., M8 x 20mm Fuel Tank Cap with Gauge Flat Washer, 5/16" SAE Fuel Tank Mount Air Cleaner, Complete Street Elbow, 1/4" NPT (Outer Primary Element) Fitting, 1/4" Male Pipe to 5/16" Push Lock (Inner Secondary Element) Fuel Line Hose, 5/16" I.D. x 28" Long (Rubber Dust Ejector Boot) Fuel Filter, 5/16" with Clamps Pre-Cleaner with Clamp Fuel Line Hose, 5/16" I.D. x 4" Long Restriction Indicator Hose Clamp # Street Elbow, 1/8" NPT Elbow, 1/4" Male Pipe to 1/4" Male JIC Mounting Band Fitting, 1/4" Female JIC to 1/4" Push Lock Capscrew, Hex Hd., 5/16"-18 x 1-1/4" Fuel Line Hose, Return, 1/4" I.D. x 12" Lock Nut, 5/16"-18 Nylon Capscrew, Hex Hd., 5/16"-18 x 3/4" Hose Clamp # Close Nipple, 1/8" NPT

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17 CC8000 s List Drawing 7 Light, Pointer, Water Pump Group Spot Light Kit (Includes #2 - #12) Front Pointer Frame Spot Light, 12 Volt (Includes #3) Front Pointer Arm Hex Nut, 3/8" Capscrew, Hex Hd., 1/2"-13 x 2-3/4" Lock Washer, 3/8" Split Lock Nut, 1/2"-13 Nylon Flat Washer, 3/8" SAE Capscrew, Hex Hd., 3/8"-16 x 1" Light Bar Caster, Threaded Stem Light Bar Mount Bracket Flat Washer, 1/2" SAE Hand Lock Knob, 5/16" Jam Lock Nut, 1/2"-13 Nylon Capscrew, Hex Hd., 1/4"-20 x 3/4" Front Pointer Rod Lock Nut, 1/4"-20 Nylon Pointer Cap Toggle Switch Hand Lock Knob, 3/8" Switch Boot Pointer Cable 13 (REF) 1 Seat Platform Cable Clamp 14 (REF) 1 Controls Side Panel Pointer Mount Support Stand Capscrew, Hex Hd., 1/2"-13 x 1-3/4" Capscrew, Hex Hd., 3/8"-16 x 1-1/4" Optional Water Pump Kit (Includes U-Bolt, 1/4"-20 #10 - #12, #18, #39 - #44) Flat Washer, 1/4" SAE Water Pump, 12 Volt Diaphragm Cable Guide Bar Port Fitting 90 with O-Ring (Set of 2) Capscrew, Hex Hd., 1/4"-20 x 2" Hose Clamp # Light Extension Bar Inlet Hose Assembly, 24" Long Front Pointer Assembly Outlet Hose Assembly, 48" Long (Includes #3, #23 - #35) Capscrew, Hex Hd., 1/4"-20 x 1"

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19 CC8000 s List Drawing 8 Blade Guard Assembly " Blade Guard Assembly Capscrew, Hex Hd., 1/4"-20 x 2" (Includes #2 - #23) Pipe Plug, 1/8" NPT " Blade Guard Assembly Fitting, 3/4" Male Garden Hose to (Includes #2 - #22) 3/8" Male Pipe " Blade Guard Assembly Lanyard with Lock Pin for (Includes #2 - #19, #24, #25) 14" & 20" Blade Guards " Blade Guard Assembly Lanyard with Lock Pin for (Includes #2 - #19, #24, #25) 26" & 30" Blade Guards " Blade Guard Assembly Lanyard with Lock Pin for (Includes #2 - #19, #24 - #34) 36" & 42" Blade Guards " Blade Guard Assembly Lanyard with Lock Pin for (Includes #2 - #19, #24 - #34) 48" & 54" Blade Guards " Blade Guard Assembly Lock Pin Only (Includes #2 - #19, #24 - #34) Water Tube for 14" Blade Guard " Blade Guard Assembly Water Tube for 20" Blade Guard (Includes #2 - #19, #24 - #34) Water Tube for 26" Blade Guard " Blade Guard Front & Rear Only Water Tube for 30" Blade Guard " Blade Guard Front & Rear Only Water Tube for 36" Blade Guard " Blade Guard Front & Rear Only Water Tube for 42" Blade Guard " Blade Guard Front & Rear Only Water Tube for 48" Blade Guard " Blade Guard Front & Rear Only Water Tube for 54" Blade Guard " Blade Guard Front & Rear Only Water Tube Clamp " Blade Guard Front & Rear Only Capscrew, Flat Hd., 1/4"-20 x 3/4" " Blade Guard Front & Rear Only Warning Label " Blade Guard Front Only Hinge Assembly for 14" Blade Guard " Blade Guard Front Only (Includes #8, #21 - #23) " Blade Guard Front Only Hinge Assembly for 20" Blade Guard " Blade Guard Front Only (Includes #8, #21, #22) " Blade Guard Front Only Hinge Only " Blade Guard Front Only Capscrew, Hex Hd., 1/4"-20 x 3/4" " Blade Guard Front Only Capscrew, Hex Hd., 1/4"-20 x 1-1/4" " Blade Guard Front Only Lock Washer, 1/4" Split Splash Flap Hinge Assembly for 26" - 54" Blade Guards Capscrew, Hex Hd., 1/4"-20 x 1" (Includes #26 - #31) Flat Washer, 1/4" SAE Hinge Only Fender Washer, 1/4" x 1-1/4" Capscrew, Hex Hd., 3/4"-10 x 4" Lock Nut, 1/4"-20 Nylon Lock Nut, 3/4"-10 Nylon Manifold for 14" - 30" Blade Guards Capscrew, Hex Hd., 3/8"-16 x 1" Manifold for 36" Blade Guard Lock Washer, 3/8" Split Manifold for 42" - 54" Blade Guards Flat Washer, 3/8" SAE Manifold Gasket for 14" - 36" Capscrew, Hex Hd., 5/8"-18 x 4" Blade Guards Lock Washer, 5/8" Split Manifold Gasket for 42" - 54" Flat Washer, 5/8" SAE Blade Guards

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21 CC8000 s List Drawing 9 Plunge Cut Assembly # Plunge Cut Assembly for Splined Shaft Motor (Includes #1 - #46) Pillow Block Assembly with Splined Input Shaft Nut, 1-1/2"-12 Left Hand Shaft (Includes #2 - #25) Blade Guard Mount Pillow Block Assembly with Keyed Input Lock Washer, 5/8" Split Shaft (Includes #2 - #25) Magnetic Sensor with Wire Connector & Hex Nut Pillow Block " Plunge Guard Assembly (Includes #27 - #46) Grease Fitting, 1/8" NPT " Plunge Guard Front & Rear Only Capscrew, Hex Hd., 1/2"-13 x 1-3/4" Hinge Assembly (Includes #29 - #31) Lock Washer, 1/2" Split Hinge Only Flat Washer, 1/2" SAE Capscrew, Hex Hd., 1/4"-20 x 3/4" Blade Shaft with Splined Input Lock Nut, 1/4"-20 Nylon Blade Shaft with Keyed Input Splash Flap Tapered Roller Bearing, Cone and Cup Capscrew, Hex Hd., 1/4"-20 x 1" Key, 3/8" Sq. x 7/8" Flat Washer, 1/4" SAE Dowel Pin, 3/8" Dia. x 3" Fender Washer, 1/4" x 1-1/4" Motor Adapter Spring, 3/8" Dia. x 4" Capscrew, Soc. Hd., 3/8"-16 x 1" Machine Screw, Hex Hd., #10-24 x 3/4" Seal Plate Lock Nut, #10-24 Nylon Capscrew, Flat Hd., 3/8"-16 x 1" Manifold Bar Seal, 1-3/4" x 2-3/8" x 5/16" U-Bolt with 1/4"-20 Hex Nuts Seal, 1-3/4" V-Ring Pipe Plug, 3/8" NPT Shaft Tach Gear, 1-3/4" I.D Water Manifold Capscrew, Soc. Hd., 1/4"-28 x 1" Spray Nozzle, 1/4" NPT Inner Flange, 8" Pipe Elbow, 1/2" Female Drive Pin, 3/8" Dia. x 7-1/8" Fitting, 1/2" Male Pipe to 3/4" Male Garden Hose Outer Flange, 8" Warning Label

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23 CC8000 s List Drawing 10 Pressure Limiter Assembly # Pressure Limiter Kit for 30 GPM at 2500 PSI maximum (Includes #1 - #35) Flushing Valve Block Assembly Restrictor, 3/8" O-Ring to 3/8" Male JIC Vibration Isolator, 3/8" Hose Assembly, 3/8" HP Valve Block Platform Elbow, 3/8" O-Ring to 3/8" Male JIC Flat Washer, 3/8" SAE Flow Meter Lock Washer, 3/8" Split Pressue Gauge Hex Nut, 3/8" Elbow, 3/4" Male Pipe Capscrew, Hex Hd., 5/16"-18 x 3/4" Elbow, 1" O-Ring to 3/4" Male JIC Lock Washer, 5/16" Split Elbow, 3/4" Female to 3/4" Male JIC Flat Washer, 5/16" SAE Adapter, 3/4" O-Ring to 3/4" Female JIC Capscrew, Hex Hd., 5/16"-18 x 2-1/4" Filter, High Pressure Elbow, 3/4" O-Ring to 1/2" Male JIC (Replacement Element) Hose Assembly, 1/2" PL Elbow, 3/4" O-Ring to 3/4" Female Pipe Adapter, 1" O-Ring to 3/4" Female Pipe Check Valve, 3/4" NPT Hex Nipple, 3/4" NPT Coupler, 3/4" QD (FFM) 5,000 PSI Dust Cap Nipple, 3/4" QD (FF) Coupler, 3/4" QD (NS) 2,500 PSI Hose Assembly, 3/4" x 48" HP Nipple, 3/4" QD (NS) Hose Assembly, 3/4" x 16" HP Tee, 3/4" Female to 3/4" Male Pipe Run 38 (REF) 1 Sauer Pump Reducer, 3/4" Male to 3/8" Female Pipe 39 (REF) 1 VOAC Motor Adapter, 3/8" O-Ring to 3/8" Male Pipe 40 (REF) 1 Steering Support Brace Pressure Relief Valve 2,500 PSI 41 (REF) 1 Manifold, Case Drain

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25 CC8000 s List Drawing 11 Slot Cutter Attachment # Slot Cutter Attachment with Splined Shaft Motor (Includes #1 - #64) VOAC Motor with Splined Shaft Jam Nut, 1-3/4" VOAC Motor with Keyed Shaft Capscrew, Hex Hd., 1/2"-13 x 3-1/2" Capscrew, Hex Hd., 1/2"-13 x 1-3/4" Blade Guard, 22" Capacity Lock Washer, 1/2" Split Capscrew, Hex Hd., 3/8"-16 x 3/4" Flange Kit, 3/4" Split (Includes #5 - #7) Flat Washer, 3/8" SAE Flange Half, 3/4" Split Splash Flap O-Ring, 3/4" Split Flange Capscrew, Hex Hd., 1/4"-20 x 3/4" Lock Washer, 3/8" Split Flat Washer, 1/4" SAE Capscrew, Hex Hd., 3/8"-16 x 4-1/2" Lock Nut, 1/4"-20 Nylon Hose Assembly, 3/4" x 25" HP Cylinder, 2" Coupler, 3/4" QD (FFM) 5,000 PSI Cylinder, 2-1/2" Nipple, 3/4" QD (FF) Cylinder Pin, 3" Fender Washer, 1/4" x 1-1/4" Hair Pin Cotter, 3/4" Capscrew, Hex Hd., 3/8"-16 x 1-1/4" Cylinder Pin, 3-1/2" Adapter, 5/8" O-Ring to 1/2" Male JIC Grease Fitting, 1/4"-28 x Hose Assembly, 1/2" x 22" PL Elbow, 1/4" Male Pipe to 1/4" Male JIC Pivot Frame Weldment, 22" Blades Hose Assembly, 1/4" x 14" HP Pillow Block Bearing, 1-5/8" Nipple, 1/8" QD Bearing Spacer, 5/8" Coupler, 1/8" QD Motor Coupling, 14 Tooth Spline Bore Water Manifold Pipe Motor Coupling, 1-1/4" Keyed Bore Manifold Bar Coupling Spider Insert Lock Washer, 1/4" Split Shaft Coupling, 1-3/4" U-Bolt, 1/4" Motor Adapter Pipe Plug, 3/8" NPT Capscrew, Hex Hd., 1/2"-13 x 2-3/4" Spray Nozzle, 1/4" NPT Handle Elbow, 1/2" Female Pipe Capscrew, Soc. Hd., 1/4"-20 x 1" Fitting, 1/2" Male Pipe to 3/4" Male Garden Hose Flange Cartridge Bearing, 1-3/4" Water Hose Assembly, 42" Long Capscrew, Hex Hd., 1/2"-13 x 2" Cylinder Attachment Flat Washer, 1/2" SAE Depth Stop Wheel Assembly Blade Shaft, 1-3/4" (Includes #7, #13, #41, #66 - #72) Key, 3/8" Sq. x 1-3/4" Depth Stop Wheel Bracket Dowel Pin, 3/8" x 3" Setscrew, Sq. Hd., 5/8"-11 x 3" Key, 3/8" Sq. x 7/8" Hex Nut, 5/8" Inner Flange, 7" Wheel, 6" Dia Outer Flange, 7" (Roller Bearing and Seals Kit) Flat Washer, 1-3/4" USS Flat Washer, 1" SAE Lock Washer, 1-3/4" Split Set Collar, 1" Setscrew, Sq. Hd., 5/16"-18 x 1/2"

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27 CC8000 s List Drawing 12 Hydraulic Circuit Schematic Hydraulic Reservoir Tank Oil Cooler (Air) Sauer Pump Return Filter Head (Pump Filter Element, Spin-On) Filter Element, Spin-On VOAC Motor with Splined Shaft Filter Pressure Gauge VOAC Motor with Keyed Shaft Suction Strainer Oil Cooler (Water) Optional Flushing Valve Block Assembly Oilgear Pump Coupler, 3/4" QD (NS) 2,500 PSI Wheel Drive Motor Nipple, 3/4" QD (NS) Valve, 4 Way Solenoid Pressure Relief Valve 2,500 PSI (Valve Coil Only) Restrictor, 3/8" O-Ring to 3/8" Male JIC Valve, Cylinder Lock Flow Meter Flow Control Valve Pressure Gauge Cylinder Filter, High Pressure (Seal Kit) (Replacement Element) Steering Control Unit Check Valve, 3/4" NPT Steering Motor Coupler, 3/4" QD (FFM) 5,000 PSI Nipple, 3/4" QD (FF)

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29 CC8000 s List Drawing 13 Wiring Req. Req Ignition Switch Connector, 2 Wire Tower Ignition Key Female Terminal, 14/16 Gage Wire Battery, 12 Volt Cable Seal, Gray Battery Cable, Positive (Red) Relay Battery Cable, Negative (Black) Relay Connector Ground Cable, Negative (Black) Wire Terminal, 1/4" Push-on Starting Motor (Includes #6) Emergency Stop Button Solenoid Switch Contact Block N.C Circuit Breaker, 25 Amp Fuse Panel, 6 Circuit Circuit Breaker Boot, Red Fuse, 10 Amp Red ATO/ATC Connector Housing Oil Cooler Fan Motor Assembly Terminal, 14/16 Gage Wire Pump Neutral Start Switch (NC) Engine Temperature Gauge Pushbutton Switch, Raise Alternator Light Pushbutton Switch, Lower (Bulb Only) Valve, 4 Way Solenoid Oil Pressure Light (Valve Coil Only) (Bulb Only) Tach/Hour Meter Oil Temperature Light Light Bulb, Wedge Base (Bulb Only) Magnetic Sensor (Includes #14) Seat Spot Light, 12 Volt Connector, 2 Wire Shroud Toggle Switch Male Terminal, 14/16 Gage Wire Switch Boot Cable Seal, Gray Optional Water Pump, Diaphragm

30 CC8000 s List Drawing 14 Decal Group CORE CUT DECAL # (Qty 3) INSTRUMENT PANEL DECAL WARNING DECAL # # (Qty 3) SAW LABELS SHEET #

31 Blade Speed (RPM) Chart Model CC8000 Rider Concrete Saw WARNING: Do not exceed blade shaft speed (RPM) shown for each blade size. Excessive blade speed control could result in blade breakage and serious personal injury. Blade Size No Load RPM Max. Depth of Cut 14" /4" 20" /4" 26" /4" 30" /4" 36" /4" 42" /4" 48" /4" 54" /4" WARNING: When changing blade size, use chart shown below for selecting items that must be changed. Blade Size Blade Guard Assembly Inner Flange (Flange Size) Outer Flange (Flange Size) 14" (6") (6") 20" (6") (6") 26" (6") (6") 30" (6") (6") 36" (6") (6") 42" (8") (8") 48" (8") (8") 54" (8") (8")

32 EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. 333 Prospect Street, Elyria, Ohio (440) (800) Fax (440) Printed in U.S.A. #