Catalog Issued 3-03 (PDF Rev )

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1 W6/W9 series Magnetic Hydraulic P& Circuit reakers Features Designed for the international market. UL Recognized (UL77 and UL5), CS ccepted and VDE approved. Ratings to 5 amps. Heavy duty #-32 stud connections. (W9) Quick-connect or screw terminals. (W6) Optional amp auxiliary switch. Several delay curve options. Choice of toggle or rocker actuator per pole or per unit (W6). Optional relay/remote trip pole available. Trip-free operation. gency pprovals UL: Recognized as Supplementary Protector under UL 77. vailable models meet Ignition Protection requirements in accordance with UL5. File E CS: ccepted as a Supplementary Protector. File LR5734. VDE: pproved to VDE 642/EN (Circuit reakers for Equipment) License No Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to confirm the product meets the requirements for a given application. Electrical Data uxiliary Switch: See uxiliary Switch Ratings Table 2 for details. Calibration: reakers will hold % of rated current. reakers may trip between % and 24% of rated load (34% for C/DC units). reakers must trip at 25% of rated load and above (35% for C/DC units). Dielectric Strength: 5/6 Hz., 5V: DC, V. Insulation Resistance: Megohms at 5VDC. Endurance:, on/off cycles - 6 at rated load, 4 at no load. Units tested at six cycles per minute, second on and 9 seconds off at 25 C ambient. Relay Trip Coil: (Ratings applicable to all W6 models with this option) 24 to 277VC, 5m minimum available current; 6 to 48VDC, 3m minimum available current. Typical Resistance and Impedance DC 5/6 Hz. Current Resistance Impedance (mps) (Ohms) (Ohms) Tolerance: ± 5%; ± 2%; - 5 ± 25%; 6-3 ± 5%. Mechanical/Environmental Data Operating Temperature: -4 C to +85 C. Humidity: Meets requirements of Mil-STD-22 method 3. Shock: Tested per Mil-STD-22, method 23, test condition C 6 ms). Vibration:Tested per Mil-STD-22, method 2, -55 Hz.,.6" (.52mm) total excursion in 2 planes. Fungus nd Moisture Resistance: Special moisture resistant finish applied to all ferrous parts. Plastic parts are made of inherently fungus resistant material. Marking: International and symbols are marked on the toggle for both W6 and W9. W9 units have ON and OFF molded into the area at the base of the toggle. On a special order basis, graphics can be imprinted on the rockers of rocker actuated W6 units. VDE approved versions of rocker actuated W6 breakers have their rockers imprinted with and. Mounting: Units are mounted with two #6-32 screws from the front of the panel. Metric models for use with M3 x.5 screws are available. To maintain published performance specifications, units should not be mounted more than 9 from their normal upright position. Weight: pproximately 2.5 ounces per pole. pprovals and Ratings Table UL77/CS (ll Circuit Functions) W6 or W9 Series VDE (Circuit Function X) Current Interrupting Current Interrupting Maximum Frequency Phase Rating Capacity Maximum Frequency Phase Rating Capacity Voltage (Hz) (mps) (mps) Voltage (Hz) (mps) (mps) 65 DC , 65 DC , 277 5/ , 25 5/ , 277 5/ ,5 25 5/ , 277/48 5/6 3Ø-Wye.2-2 5, 45/24 5/6 3Ø.2-3 5, W9 Series UL77/CS (ll Circuit Functions) W6 or W9 Series UL5 (Circuit Function X) Current Interrupting Current Interrupting Maximum Frequency Phase Rating Capacity Maximum Frequency Phase Rating Capacity Voltage (Hz) (mps) (mps) Voltage (Hz) (mps) (mps) 65 DC , 48 DC , 277 5/ , 25/25 5/6.2-5, 277/48 5/6 3Ø-Wye.2-2 5, 25 5/6 3Ø-Wye.2-5, uxiliary Switch Ratings Table 2 UL/CS Switch Voltage Current Terminals Number 5/6 Hz. (mps) WxTxL x.2 x.25 (2.36 x.5 x 6.4)

2 Time vs. Current Trip Curves For and W9 Series C 5/6 Hz. 4 Hz.,. DC & 5/6 Hz. CURVE INSTNTNEOUS TRIP TIMES 5/6 Hz. & 4 Hz. 25% ms max. May Trip 5% 55 ms max. ms max. 2% 3 ms max. 3 ms max. 4% 5 ms max. 5 ms max. 6% 2 ms max. 2 ms max. 8% 2 ms max. 2 ms max.,. CURVE 2 STNDRD DELY 5/6 Hz. 25% - 5 2% %.2-2 6% % %.5 -.4,. CURVE 3 SHORT DELY 5/6 Hz. 25% - 5 2% % % % % LOD CURRENT S PERCENT LOD CURRENT S PERCENT LOD CURRENT S PERCENT,. MOTOR STRT / LONG DELY CURVE HIGH INRUSH 5/6 Hz. C 25% 4-5 2% 9-4% 2-2 6%.8-8% %.9-2,. CURVE 2 HIGH INRUSH 5/6 Hz. 25% - 5 2% % %.5-8% % ,. CURVE 3 HIGH INRUSH 5/6 Hz. 25%.8-3 2% % % % % LOD CURRENT S PERCENT LOD CURRENT S PERCENT LOD CURRENT S PERCENT DC,. CURVE 2 STNDRD DELY DC 25% %.6-8 4% % % % ,. CURVE 3 SHORT DELY DC 25%.6-7 2% % % % %.3 -.5,. CURVE 53 DC HIGH INRUSH 25% 8-7 2% 5-5 4% 2-2 6%.7-8%. - 3 % LOD CURRENT S PERCENT LOD CURRENT S PERCENT LOD CURRENT S PERCENT C/DC,. CURVE 34 DC, 5/6 Hz. STNDRD DELY 35% - 9 2%.6-2 4% % % % LOD CURRENT S PERCENT 35 Note: For instantaneous curves for all voltages refer to Curve Instantaneous under the C 5/6 Hz. heading. 2 Pulse Tolerance Specifications Pulse tolerance is defined as a single pulse of a half sine wave (/2 cycle or 8 milliseconds) that will not trip the breaker. n inertia wheel for increased pulse tolerance is available by specifying P after the time delay curve number in the ordering information. The table at right lists pulse tolerance values of standard and inertia delay models. Time Pulse Tolerance Value Delay Inertia Voltage Curve Standard Delay C /6 Hz To determine pulse tolerance multiply breaker rating by value in table. For example, a 2 breaker with time delay curve 3 has a standard pulse tolerance of 2 (2 x 6). The same breaker with an inertia delay has a pulse tolerance of 36 (2 x 8).

3 Ordering Information. Circuit reaker Mounting: W = #6-32 mounting threads. M = M3. x.5 mounting threads. Typical Part No. > W 67- X 2 Q Number of Poles: 67 = Single pole 68 = Two pole 69 = Three pole 7 = Four pole 3. Circuit Function: (Only X is VDE approved) = Series trip with auxiliary switch (.93 QC) X = Series trip D = Series trip with auxiliary relay trip pole (requires extra pole package, 3 pole (4 pole package) max., must specify #-32 screw terminals below, but relay trip pole will be equipped with.25 QC term. only, not UL), relay trip pole will be on the right side of the breaker when viewed from the front. 4. ctuator: One actuator per pole = lack toggle 3 = lack rocker 5 = Red rocker 9 = Red toggle 2 = White toggle 4 = White rocker 6 = Grey rocker One actuator per unit 7 = lack toggle 8 = White toggle J = lack rocker 5. Termination: Q =.25 QC (DIN ) [3 Max. UL/CS; 25 Max. VDE] S = #8-32 screw [3 Max.] T = #-32 screw [5 Max.] U = #8-32 screw, nickel plated, bent inward 3 [3 Max.] V = #-32 screw, nickel plated, bent inward 3 [5 Max.] #-32 termination must be used for all ratings of greater than 3 amps. #-32 termination must be specified for circuit function D, but relay trip pole will be equipped with.25 QC. 6. Maximum Line Voltage: (See Table for current ranges) UL/CS VDE = 277VC, 5/6 Hz. 2 = 277/48VC, 5/6 Hz. [2 Max.] (Requires insulating barriers, see outline dimension drawing) 7 = C/DC 277VC, 5/6 Hz. or 65VDC (Time delay curve 34 must be ) 8 = C/DC 2VC, 2/24VC, 48VDC (gency pproval M [UL5] and time delay curve 34 must be ) = 25VC, 45/24VC 7 = C/DC 25VC, 45/24VC, 65VDC (Time delay curve 34 must be ) 7. Time Delay Curve: = Instantaneous = C high inrush motor start / long delay 2 = Standard delay 2 = C high inrush version of #2 3 = Short delay 3 = C high inrush version of #3 53 = DC high inrush 34 = Combination C/DC standard delay Curves may be specified with increased pulse tolerance for /2 cycle by adding "P" after curve. See delay curve section for availability and details. 8. mp Rating: Consult factory for other values. 9. gency pproval: lank = UL77/CS breaker V = VDE approved breaker without auxiliary switch M = UL77/UL5 ignition protected breaker uthorized distributors are more likely to stock the following items. W67-2Q2-5 W67-2Q2- W67-X2Q-3 W67-X2Q-5 W67-X2Q2-2 W67-X2Q2-3 W67-X2Q2-5 W67-X2Q2-7 W67-X2Q2- W67-X2Q2-5 W67-X2Q2-2 W67-X2Q2-3 W67-X2Q3- W67-X2Q3-2 W67-X2Q3-3 W67-X2Q3- W67-X2Q3-5 W67-X2Q3-2 W67-X2Q3-25 W67-X2Q3-3 W67-X2Q5-5 W67-X2Q5- W67-X2Q52-5 W67-X2Q52- W67-X2Q52-5 W67-X2Q52-2 W67-X2Q52-3 W67-X2Q-5 W67-X2Q-2 W68-X2Q2-3 W68-X2Q2-5 W68-X2Q2-7 W68-X2Q2- W68-X2Q2-5 W68-X2Q2-2 W68-X2Q2-25 W68-X2Q2-3 W68-X2Q3-5 W68-X2Q- W68-X2Q-2 W69-X2Q2-5 W69-X2Q2- W69-X2Q2-5 W69-X2Q2-2 W69-X2Q2-25 W69-X2Q2-3 W69-X2Q-2 W69-X2Q-3 3

4 Ordering Information W9 Series. Circuit reaker Mounting: W = #6-32 mounting threads. M = M3. x.5 mounting threads. Typical Part No. > W 9- X Number of Poles: 9 = Single pole 92 = Two pole 93 = Three pole 94 = Four pole 3. Circuit Function: (Only X is VDE approved) = Series trip with auxiliary switch (.93 QC) X = Series trip D = Series trip with auxiliary relay trip pole (requires extra pole package, 3 pole max., not UL) 4. ctuator: One actuator per pole: = lack toggle 2 = White toggle 5. Maximum Line Voltage: (See Table for current ranges) UL/CS VDE = 277VC, 5/6 Hz. 2 = 277/48VC, 5/6 Hz. [2 Max.] 7 = C/DC 277VC, 5/6 Hz. or 65VDC (Time delay curve 34 must be ) 8 = C/DC 2VC, 2/24VC, 48VDC (gency pproval M [UL5] and time delay curve 34 must be ) = 25VC, 45/24VC 7 = C/DC 25VC, 45/24VC, 65VDC (Time delay curve 34 must be ) 6. Time Delay Curve: = Instantaneous = C high inrush motor start / long delay 2 = Standard delay 2 = C high inrush version of #2 3 = Short delay 3 = C high inrush version of #3 53 = DC high inrush 34 = Combination C/DC standard delay Curves may be specified with increased pulse tolerance for /2 cycle by adding "P" after curve. See delay curve section for availability and details. 7. mp Rating: Consult factory for other values gency pproval: lank = UL77/CS approved breaker V = VDE approved breaker without auxiliary switch M = UL77/UL5 ignition protected breaker uthorized distributors are more likely to stock the following items. W9-X2- W9-X2-2 W9-X2-3 W9-X2-5 W9-X2-7 W9-X2- W9-X2-5 W9-X2-2 W9-X2-4 W9-X2-5 W9-X3-5 W9-X3- W9-X3-5 W9-X5-5 W9-X52- W9-X52-5 W9-X52-2 W9-X52-3 W9-X52-4 W9-X52-5 W9-X-2 W92-X2- W92-X2-2 W92-X2-3 W92-X2-5 W92-X2-7 W92-X2- W92-X2-5 W92-X2-2 W92-X2-25 W92-X2-3 W92-X2-4 W92-X2-5 W92-X3-5 W92-X3-2 W92-X-2 W92-X-3 W93-X2-5 W93-X2- W93-X2-5 W93-X2-2 W93-X2-25 W93-X2-3 W93-X2-4 W93-X2-5 W93-X-2 W93-X-3 4

5 Outline Dimensions - Toggle ctuator Models.235 (5.97).52 (38.6) 2.43 (5.89).64 (4.66).245 (6.22).66 (6.8) ON 29 3 Panel Mounting Cutout Ø ( ) -. PER POLE.48 (26.62).75 (9.5).66 (42.6) LOD OFF Ø.56 [2 PLCES PER POLE] (3.96) One ctuator Per Pole Pole 2 Pole 3 Pole 4 Pole Ø.59 (5.).75 (9.5).5 (38.) 2.25 (57.5) 3. (76.2) 2. (5.8).22 (3.).5 (26.67).66 (42.6) 6.32 TH'D..4 (3.56) DP. TYP. M3 X.5 OPTIONL Note: Multi-pole models furnished with separate handle tie hardware. One ctuator Per Unit Pole 2 Pole 3 Pole 4 Pole Ø.59 (5.).75 (9.5).5 (38.) 2.25 (57.5) 3. (76.2) 2. (5.8).22 (3.).66 (42.6).5 (26.67) 6.32 TH'D..4 (3.56) DP. TYP. M3 X.5 OPTIONL Note: 4-pole models furnished with separate handle tie hardware. 48V Model with arriers 2.25 (57.5).269 (6.83) (7.56) Model with ux. Relay Trip Pole 2.53 (64.26) Note: W68 -D model shown. Note that the auxiliary relay trip pole is on the right. #-32 screw terminals must be specified with this option; however, the terminals on the relay trip pole are.25 quick connects. The relay pole is self-opening, so the trip current can remain energized indefinitely. Note: 3-pole model shown..266 (6.76). Terminal protrusion dimensions are referenced from back of mounting panel. 2. Main terminals are male quick connect type.25 (6.35) wide x.3 (.79) thick x.377 (9.58) long. Optional 8-32 x.25 (6.35) or -32 x.25 (6.35) screw type. 3. Panel mounting cutout detail mtg. detail tol.: ±.5 (.3) unless noted. dd additional cutouts to correspond to number of poles. Outline drawing tolerance ±.5 (.38) unless noted. Termination Options UL/CS Models W/Screw Terminals.235 (5.97).52 (38.6) LOD 2.32 (5.6) UL/CS Models W/Terminals ent 3 LOD LOD VDE Models W/Screw Terminals UL/CS/VDE Models W/ux. Switch 2.38 (6.45) (.56) C (26.97).827 (2.) NO NC LOD 5

6 Outline Dimensions - Optional Toggle Guards.8 (2.3).53 (3.46).95 (24.).3 (.76).33 (7.95).7 (4.32) 2. (5.8).66 (42.6) 2 x.27 DI. (6.86).625 INSIDE (5.88) 2 x.6 DI. (4.6) 84-4 (For Pole reaker).47 (.94).625 (5.88) INSIDE (34.92).33 (7.95).75 (9.5) 4 x.6 DI. (4.6) 84-5 (For 2 Pole reaker).93 (27.76).75 (9.5) 6 x.6 DI. (4.6) 2.85 INSIDE (55.5).75 (9.5) 84-6 (For 3 Pole reaker).2 x R. (25.4).7 REF. (4.32).44 (.8).2 (5.8).78 (9.8) 84-4 toggle guard shown with W67 series circuit breaker mounted in a panel. Optional toggle guards may be ordered separately for use on W6 toggle actuator models. These guards help to prevent accidental operation and allow the breaker to be locked in the off position. Outline Dimensions - Rocker ctuator Models.24 (6.).52 (38.6) LOD D.769 (44.93).774 (9.65).392 (9.96).8 (4.57).66 (42.6).3 (33.) Pole (Shown with optional ON and OFF graphics) 2. (5.8).75 (9.5) ON OFF.388 (9.86) 2.6 (66.4) 2, 3 & 4 Pole, One ctuator Per Pole.5 (38.) 3. (76.2) 2.25 (57.5) 3 POLE 4 POLE (6.85) TPPED FOR #6-32 M3 X.5 OPTIONL.75 (9.5).75 (9.5).75 (9.5) 2, 3 & 4 Pole, One ctuator Per Unit.388 (9.86).5 (38.) 2.25 (57.5) 3. (76.2) 2.6 (66.4) 2. (5.8).66 (42.6).66 (42.6).75 (9.5) TPPED FOR #6-32 M3 X.5 OPTIONL.75 (9.5).75 (9.5).75 (9.5).75 (9.5).75 (9.5) Panel Mounting Cutout.75 (9.5).75 (9.5).75 (9.5).25 (5.2) VDE Rocker Marking POLE 3 POLE 4 POLE.75 (9.5).5 (38.) 2.25 (57.5) 3. (76.2).25 (3.75).66 (42.6) Ø.56 (3.96) TYP. 2 PER POLE I O. Outline drawing tolerance ±.5 (.38) unless noted. Dimensions in brackets ( ) are in millimeters. 2. Mounting Detail Tol.: ±.5 (.3) unless noted 6

7 Outline Dimensions W9 Series Series Trip Model.28 (7.4).6 (.52).845 (46.86) (9.52).5 (29.2).33 (7.95) Series Trip Model.75 (9.5).75 (9.5).75 (9.5).75 (9.5).398 (.).94 (49.28) LOD ON OFF 29 3 Note:. Top mounted plate (shown with broken line) is present only on UL5 models..6 (.52) OFF OFF.28 (5.54) 2.65 (52.45) OFF OFF OFF OFF OFF OFF OFF OFF.438 (36.53) 2.5 (63.5) #-32 STUD TERMINTION 2.5 (64.) 2. (53.34).4 (3.56).74 (8.8) POLE TPPED #6-32 X.6 (4.6) DEEP M3 X.5 OPTIONL.5 (38.) 2.25 (57.5) 3. (76.2) 3 POLE 4 POLE Series Trip Model With Common Enclosed uxiliary Switch.28 (7.4).94 (49.28) LOD C NO NC 2.46 (62.48) '' STYLE 2.5 (64.) Panel Mounting Cutout Detail.75 (9.5).45 (36.83).732 (8.59) 2X Ø.56 (3.96) PER POLE 3.4 (77.2).75 (9.5) 2.28 (57.9).75 (9.5).52 (38.6).76 (9.3).385 (9.78).97 (23.4) 2.65 (52.45) POLE 3 POLE 4 POLE. Terminal protrusion dimensions are referenced from the back of the mounting panel. 2. Mounting detail tolerance ±.5 (3) unless noted. 3. Outline drawing tolerance ±.5 (.38) unless noted. Dimensions in brackets ( ) are in millimeters. Disclaimer: While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this document, Tyco Electronics cannot assure that this information is error free. For this reason, Tyco Electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics only obligations are those stated in Tyco Electronics Standard Terms and Conditions of Sale. Tyco Electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their own judgment to evaluate the suitability of a product for a certain purpose and test each product for its intended application. In case of any potential ambiguities or questions, please don t hesitate to contact us for clarification. 2 by Tyco Electronics Corporation. ll Rights Reserved. P&, Potter & rumfield, TE (logo) and Tyco Electronics are trademarks of the Tyco Electronics group of companies and its licensors. 7

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