86P40-2, 86P60-2 Series Pneumatic Pin Clamps and Packages Features and Beneits, Ordering Information
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1 86P40-, 86P60- Series Pneumatic Pin Clamps and Packages Features and Beneits, Ordering Information Application: Accurate positioning of sheet metal parts in welding equipment and handling systems. At the end of the welding process, the pins are retracted from the pin holes. The component can thus be easily removed from the jig. Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. Features: Compact, low weight design High accuracy due to twin piston rod guide Lateral and front-face mounting areas Length of stroke: 0, 40 and 60 mm Various mounting bases for centering pin including precision bore holes and grooves or integrated thread Inductive sensing module with LED display 86P60-0L4H14 with adaptor 86P60-0L6006 stroke 60 mm How To Order Example Model no.: 86P40 0 C8 00 A K K = ceramic coated pin 86P40-86P60- H1 (optional to make up for 86P6-1 ) 0 = piston rod adapter Ø 16 mm, cross grove 8MS = piston rod adapter Ø 10 mm, cross grove 8MS L4 (stroke 0/40)= without sensing system, cover plate 86P0-00L4 L6 (stroke 60) = without sensing system, cover plate 86P0-00L6 C8 = with sensing system 86P0-00C8 (for stroke 0/40) 86P0-00C8006 (for stroke 60) D8 = with sensing system 86P0-00D8 (for stroke 0 / 40) 86P0-00D8006 (for stroke 60) 00 = without accessories E1 = (only with A or B) E = (only with C) external guide F1 = Bellow 8ZB (for stroke 0/40) G1 = Bellow/Adaptor (for stroke 0/40) H1 = Adaptor 86PO-000H1 J1 = (only with A and B) external guide Adaptor 86P0-0000J1 A = 40 mm stroke C = 60 mm stroke low accuracy 8CE-31-1 B = 0 mm stroke low accuracy 8MF = 0 mm stroke 86P = 40 mm stroke Anti - twist device 86P = 60 mm stroke 86P Base model Piston rod adaptor C6 = with sensing system 86P0-00C6 (for stroke 0 / 40) 86P0-00C6006 (for stroke 60) Accessories Instructions Inductive sensing system
2 86P40-, 86P60- Series w/o sensing Model no. with inductive sensing connector M1x1 w/ lead Pushing force at 5 bar N [lbs] Retraction force at 5 bar N [lbs] Max. operating pressure bar [psi] Piston Ø Stroke + Weight Kg [lbs] Air consumption per double stroke at 5 bar dm 3 [ft 3 ] 86P40- L4 86P40-..._8 60 [139] 50 [117] 6 [87] 40 [1.57] 0 [0.79] 1,6 [3.5] 0,5 [0.0] 86P40- L4 86P40-..._8 60 [139] 50 [117] 6 [87] 40 [1.57] 40 [1.57] 1,6 [3.5] 0,7 [0.0] 86P40- L6 86P40-..._8 60 [139] 50 [117] 6 [87] 40 [1.57] 60 [.36],0 [4.84] 0,9 [0.04] 86P60- L4 86P60-..._ [348] 1400 [315] 6 [87] 63 [.48] 0 [0.79],0 [4.40] 0,8 [0.0] 86P60- L4 86P60-..._ [348] 1400 [315] 6 [87] 63 [.48] 40 [1.57],0 [4.40] 1,4 [0.05] 86P60- L6 86P60-..._ [348] 1400 [315] 6 [87] 63 [.48] 60 [.36],6 [5.7],0 [0.08] View "X" 86P40 / B8 60 ±0, 30 ±0,0 30 ±0, B6 86P "X" 86P "X" 40 f7 30 ±0,1 ±0,0 for Ø8H7 8 H7 8 deep B10 M8 (4x) 11 deep 30 ±0,1 ±0,0 for Ø8H7 37 ±0,1 10 deep 3 ±0,1 1 ±0,1 8 (x) H7 55 B ,1 0 ±0,1 10 L M8 (4x) 11 deep H7 8 (x) 10 deep 1 ±0,1 3 ±0,1 37 ± 10 ±0,1 B7 (Sensor) L1 max. M8 (4x) 11 deep L1 max. Adaptor H1 8MA B B G 1/8 B1 G 1/4 B1 9 (4x) 8 (x) mm [INCH] B3 B3 B5 THIRD ANGLE PROJECTION Medium: Operation with oil free air permissible w/o sensing Model no. with inductive sensing connector M1x1 w/ lead B1 B B3 B4 + 0,0 B5 B6 B7 B8 B10 86P40- L4 86P40-..._ , , P40- L4 86P40-..._ , , P40- L6 86P40-..._ , , P60- L4 86P60-..._ , , P60- L4 86P60-..._ , , P60- L6 86P60-..._ , , L1 max. L
3 86P40-, 86P60- Accessories Piston Rod Model -0 Detail mounting base Ø16 mm for 86P40-, 86P60- Piston Rod Model -05 Detail mounting base Ø10 mm for 86P40-, 86P60- Ø5 f8 Ø16 H7 7,5 7,5 Ø5 f8 Ø10 H ,5 M5 Ø ,5 M6 Ø5 M6 View shows piston rod in retracted positon Application examples View shows piston rod in retracted positon Application example Max deflection for centering pin for 86P40-, 86P60- max. deviation piston rod centric shear force F L ( extended ) Model no. Sheer force N [lbs] L Stroke Deviation 86P40 / B / 00 [45] 5 [.0] 0 [0.08] 0,06 [0.00] 86P40 / A / 4 00 [45] 70 [.8] 40 [1.60] 0,09 [0.004] 86P40 / C / 6 00 [45] 90 [3.5] 60 [.40] 0,1 [0.007] Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [45 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 10 mm [4.7 in] ( L = extended piston rod plus centering pin ).
4 86P40-, 86P60- Accessories Example application of an off-center centering pin Model no. L1 L designed for fastening screw M6 - DIN 91 The component shown in this example is to be made by the customer 86P40/60- E1 86P40/60- E P40/60- J1 * 80,5 84,5 * J1 is not available with stroke 60 mm. max. Abweichung max. delection Deflection (degree) Toleranz (Grad) 0,60 0,50 0,40 0,30 Angle Winkelabweichung deviation 86P40/60-.../ 86P40/ / Internal anti-rotation device Mt 13,0 8,3 46,9 67, 75,7 89,4 Mt [N m] Angle deviation 86P40/ Winkelabweichung 86P40/ ,50 ausgefahrene extended Kolbenstange position Deflection (degree) Abweichung (Grad) 0,45 0,40 0,35 0,30 0,5 Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [45 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 10 mm [4.7 in] ( L = extended piston rod plus centering pin ). 16,9 9,1 40,6 44,0 49,7 63,8 Mt [N m] External guide 8ZB-009-, 8ZB-010-, 8ZB max. Abweichung max. delection Mt L1 = 60 mm without adaptor L1 60mm ohne Adapter (Pos.33) L1 = 8,5 mm with adaptor L1 = 8,5mm mit Adapter (Pos.33) Deflection Toleranz (degree) (Grad) Angle Winkelabweichung deviation 86P40/60-...E1A/...E1B External Externe guide Führung without ohne Adapter adaptor Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [45 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 10 mm [4.7 in] ( L = extended piston rod plus centering pin ). L1 18,9 9, 41,3 44,3 49,1 6,1 Mt [N m ] Angle Winkelabweichung deviation 86P40/60-...J1A/...J1B External Externe guide Führung with mit adaptor Adapter 0,40 Angle Winkeabweichung deviation 86P40/60-...EC mit External externer Führung guide 0,35 ausgefahrene Kolbenstange Deflection Toleranz (degree) (Grad) 1,3,1 44,5 7,6 98,1 117,6 Mt [N m] Deflection Abweichung (degree) (Grad) 0,30 0,5 16,7 9,4 41, ,8 61,9 Mt [N m ]
5 86P40-, 86P60- Accessories Piston Rod Cover (Bellow) Stroke retracted extracted Specifications External guide (use w/o bellows) Bellows (use w/o external guide only) Order no. 8ZB-009-8ZB-010- (only with A+B) 8ZB (with C) 8ZB (only strokes 0 und 40) Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive design: C 8 Connector plug M1x1, parallel with piston rod D 8 Connector plug M1x1, 90 swivel +brown black -blue white Connecting cable (1 connector socket & 5 m cable) Connector socket M1x1 straight, 5-pin 8EL-00-1 Plug M1x green 4 yellow 3 red open S 0.1 closed S 0. Connector socket M1x1 90 angular, 4-pin 8EL Major Spare Parts Specifications Order no. for 86P40/ End position sensing system C8 connector plug M1x1, parallel with piston rod D8 connector plug M1x1, 90 swivel Seal kit 86P0-00C8 (stroke 0/40) 86P0-00C8006 (stroke 60) 86P0-00D8 (stroke 0/40) 86P0-00D8006 (stroke 60) 8PW (for 8P40-) 8PW (for 8P60-)
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