Pump elements. Pump elements. Pump elements PE 60 / PE 120 / PE 170 (with pressure limiting valve)

Transcription

1 Table of contents Installation of the pump elements Functional description of the pump elements Overview pump elements with spring return PE 5 / PE 0 / PE 5 / PE 25 / PE PE 60 F PE 20 F PE 20 FV with mechanically controlled suction and pressure stroke PE 60 / PE 20 / PE 70 (without pressure limiting valve) PE 60 / PE 20 / PE 70 (with pressure limiting valve) PE 20 V PE 560 V Pressure limiting valve with micro switch Installation of the pump elements with spring return These pump elements do not have to be hung up on the piston eccentric ring, they only have to be screwed into the pump housing. - Make sure that the piston () does not remain in the pump housing (3) when you remove the pump elements. Sketch A with mechanically controlled suction and pressure stroke These pump elements have to be hung up on the piston eccentric ring (2) and then screwed into the pump housing (3). Please note: Installation or removal only when the pump does not operate - For the installation of the pump element with sealing ring and partly pulled out piston (), insert it, sloping upwards, into the drilling of the pump housing (see sketch A) - Put the element into a horizontal position when the piston head lies against the piston eccentric ring (see sketch B) - The piston head has to run in the groove of the piston eccentric ring (2) - Fasten the pump element - Removal is done in reversed order Sketch B 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

2 Functional description of pump elements with spring return The suction stroke is controlled by the spring return. The delivery piston is brought into final position by the spring force and the metering chamber is filled with lubricant. With another turning movement closes the delivery piston the suction drilling, the lubricant is delivered against the non-return valve towards the outlet. The pressure line should only be connected when the pump element delivers without air inclusions. A non-return valve prevents that the lubricant is reprimed. The delivered medium principally has to be clean to maintain the function of the non-return valve. Functional description of pump elements with mechanically controlled suction- and pressure stroke The operation of the delivery piston is positively effected via the eccentric ring. With the suction stroke is the delivery piston brought into final position and the metering chamber is filled with lubricant. With another turning movement closes the delivery piston the suction drilling, the lubricant is delivered against the non-return valve towards the outlet. The pressure line should only be connected when the pump element delivers without air inclusions. A non-return valve prevents that the lubricant is reprimed. The delivered medium principally has to be clean to maintain the function of the non-return valve. The pump elements can be ordered with or without pressure limitation valve. The installed pressure limitation valve protects the lubrication system against overload. Pump element primes: Motor shaft Suction bore Pump element primes: Suction bore Medium Delivery piston Eccentric ring Non-return valve Ball bearing Medium Delivery piston Eccentric ring Non-return valve Pump element delivers: Pump element delivers: BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de

3 Overview pump elements PE 5 to PE 50 PE 60 F with DBV PE 20 F with DBV PE 20 FV with DBV PE 60 to PE 70 PE 60 to PE 70 with DBV PE 20 V with DBV PE 560 V Micro switch with DBV and pump element (e.g. PE 20) Pump Metering Metering max. operating w. pressure w/o pressure element volume volume pressure limiting limiting Version cm³ / stroke adjust. bar valve (PLV) valve (PLV) PE 5 0, X PE 0 0, X PE 5 0, X PE 25 0, X Spring return PE 50 0, X PE 60 F 0, X X PE 20 F 0, X X PE 20 FV 0,20 X 350 X X PE 60 0, X X PE 20 0, X X Suction- and PE 70 0, X X pressure stroke are PE 20 V 0,20 X 350 X X mechanically PE 560 V 0,560 X 350 X controlled 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

4 PE 5 / PE 0 / PE 5 / PE 25 / PE 50 with spring return The pump elements PE 5 to PE 50 are used in piston pumps. These pump elements supply the lubrication points directly with lubricant. The pump elements PE 5 to PE 50 are suitable for pumps without piston eccentric ring. The suction stroke is controlled via the spring return. Technical data Metering volume: see order key (not adjustable) Operating pressure: max. 200 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve: without M4x Connection 00 Connection 0 or 04 Connection 02 Connection 03 FAZ Please order sealing ring separately Please order sealing ring separately Please order sealing ring separately Pipe connection Ø 6 Please order sealing ring separately XX 8 A/F 7 M0x Metering volume stamped at the hexagon A/F 4 A/F 4 6, A/F 0 BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de Pipe connection Ø 6 25,2 Pipe connection Ø 4 A/F 4 Pipe connection Ø 6 Order key Order-example: Type-no.: Pump Metering Code element volume number (cm³/stroke) PE 5 0, PE 0 0, PE 5 0, PE 25 0, PE 50 0, Connection designation Threaded connection M0x 00 Pipe connection Ø6 with ÜS6 ( union 0 screw) and DKR6 (olive) standard Straight plug-type connection, for pipe Ø6 02 Plug-type connection 90 for pipe Ø6 03 Pipe connection Ø4 with ÜS4 and DKR4 04 One sealing ring per pump element has to be ordered separately! for pumps of series FK...-OC sealing ring DIN A4x8x,5 - Cu Order-no.: for pump PICO / EP2000 USIT-ring U 8,7x4x,5 Order-no.:

5 with spring return PE 60 F The pump elements PE 60 F are used in piston pumps. These pump elements either supply the lubrication points directly or they pass the metering volume to the lubricant distributor. The pump elements PE 60 F are suitable for pumps without piston eccentric ring. The suction stroke is activated by the spring return. Technical data Metering volume: 0,06 cm³ / stroke (not adjustable) Operating pressure: max. 350 bar Pressure limiting valve adjusted to: 280 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve (= DBV): with or without Order-no. Pipe Order-no. Pump element connect. (incl. (mm) sealing ring) without pressure limiting valve PE 60 F Ø standard PE 60 F Ø PE 60 F Ø PE 60 F G / with pressure limiting valve (= DBV) PE 60 F w. DBV Ø standard PE 60 F w. DBV Ø PE 60 F w. DBV Ø PE 60 F w. DBV G / PE 60 F without pressure limiting valve Pipe connection Ø 6 / 8 / 0 G /4 PE 60 F with DBV Pressure limiting valve (= DBV) Order-no.: Pipe Ø 6 = 27,5 Pipe Ø 8 = 24,5 Pipe Ø0 = 25,5 approx. 2 approx. 80 FAZ03329_0 Reducing fitting Pipe Ø6 - Ø0 Order-no.: approx. 4 5,5 4,5 Ø 6 A/F 4 A/F 7 Ø0 Reducing fitting Pipe Ø6 - Ø8 Order-no.: M4x,5 approx. 5 Ø 8 A/F 7 A/F 7 approx. 90 6,5 G /4 A/F 7 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de M20x,5 P I C O p u m p A/F 7 USIT-ring U 28x20,7x,5 Order-no.: Pipe connection Ø 6 38 Pressure gauge connection Pipe Ø 6 - G /4 Order-no.:

6 PE 20 F with spring return The pump elements PE 20 F are used in piston pumps. These pump elements supply the lubrication points directly with lubricant or pass the metering volume on to lubricant distributors. The pump elements PE 20 F are suitable for pumps without piston eccentric ring. The suction stroke is controlled via the spring return. Technical data Metering volume: 0,2 cm³ / stroke (not adjustable) Operating pressure: max. 350 bar Pressure limiting valve adjusted to: 280 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve (= DBV): with or without PE 20 F without pressure limiting valve PE 20 F with DBV FAZ02903_00 Pipe Ø 6 = 27,5 Pipe Ø 8 = 24,5 Pipe Ø0 = 25,5 approx. 40 G /4 approx. 65,3 Pipe connection Ø 6 / 8 / 0 approx. 4,8 Order numbers Pipe Order-no. Pump element connect. (incl. (mm) sealing ring) without pressure limiting valve PE 20 F Ø standard PE 20 F Ø PE 20 F Ø PE 20 F G / with pressure limiting valve (= DBV) PE 20 F w. DBV Ø standard PE 20 F w. DBV Ø PE 20 F w. DBV Ø PE 20 F w. DBV G / M20x,5 P I C O p u m p USIT ring U 28x20,7x,5 order-no.: Pressure limiting valve(= DBV) Order-no.: M4x,5 A/F 7 Pipe connection Ø 6 Pressure gauge connection Pipe Ø 6 - G /4 Order-no.: AF 9 G /4 BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de approx. 54,9 6,5 38 approx. 84,4 Reducing fitting Pipe Ø6 - Ø8 Order-no.: M4x,5 A/F 7 A/F 7 approx. 5 Ø 8 Reducing fitting Pipe Ø6 - Ø0 Order-no.: A/F 4 A/F 7 Ø 6 Ø0 5,5 4,5 4

7 with spring return PE 20 FV The pump elements PE 20 FV with adjustable delivery volume are used in piston pumps and are in the company adjusted to full stroke. These pump elements directly supply the lubrication points with lubricant or pass the metering volume on to lubricant distributors. The pump elements PE 20 FV are suitable for pumps without piston eccentric ring. The suction stroke is controlled via the spring return. Technical data Metering volume: max. 0,2 cm³ / stroke Regulation: possible min. 0,04 cm³ / stroke 6 notches per ½ revolution, reduction 0,03 cm³ per notch Operating pressure: max. 350 bar Pressure limiting valve adjusted to: 280 bar Lubricant: oil and grease up to NLGI -cl. 2 Pressure limiting valve (= DBV): without or with See drawing and regulation of the dosage volume on the next page! Order numbers Pipe Order-no. Pump element connect. (incl. (mm) sealing ring) without pressure limiting valve PE 20 FV Ø PE 20 FV Ø PE 20 FV Ø PE 20 FV G / with pressure limiting valve (= DBV) PE 20 FV w. DBV Ø Standard PE 20 FV w. DBV Ø PE 20 FV w. DBV Ø PE 20 FV w. DBV G / Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

8 PE 20 FV with spring return Regulation of the dosage volume (PE 20 FV) - Remove the screw plug () with anallen key (A/F 5) - The adjustment screw (2) is adjusted with a screwdriver - Turning clockwise reduces the dosage volume - Turning counter-clockwise increases the dosage volume - Max. stroke of the adjustment screw is 2,4 mm = 6 notches - rotation of the adjustment screw is 0,8 mm = 2 notches - Tighten the screw plug () incl. sealing ring M20x,5 PE 20 FV with DBV Pressure limiting valve (= DBV) Order-no.: PICO pump / EP2000 USIT ring U 28x20,7x,5 Order-no.: A/F 7 approx. 32 Pressure gauge connection Pipe Ø 6 - G /4 Order-no.: AF 9 Dosage volume (cm³) 0,2 0, 0,0 0,09 0,08 0,07 0,06 0,05 0,04 0,03 0,02 0,0 Pressure limiting valve = DBV (with fitting) AZ Order-no.: approx. 54 G / Notches 0 0,5,5 2,0 2,5 3,0 Rotations BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de 2 approx. 43,5 approx. 05,5 0 Pipe connection Ø 6 38 Pipe connection Ø 8, Ø 0 approx. 23 Ø 6 / 8 = A/F 7 Ø 0 = Pipe connection Ø 6, Ø 8, Ø 0 PE 20 FV Screw plug 23 Ø 6 = 28 Ø 8 = 25 Ø 0 = 26 50,5

9 with mechanically controlled suction and pressure stroke PE 60 / PE 20 / PE 70 without pressure limiting valve The pump elements PE 60 to PE 70 are used in piston pumps. These pump elements directly supply the lubrication points with lubricant or pass the metering volume on to lubrication distributors. The pump elements PE 60 to PE 70 are suitable for pumps with mechanically controlled pistons (desmo dromic). Technical data Dosage volume: PE 60 0,06 cm³ / stroke PE 20 0,2 cm³ / stroke PE 70 0,7 cm³ / stroke (all not adjustable) Operating pressure: max. 350 bar Lubricant: oil and grease NLGI 2 Pressure limiting valve: without Order number Pump Pipe Order-number Code element connec. (incl. sealing * (mm) ring) PE 60 Ø PE 60 Ø PE 60 Ø PE 60 G / PE 20 Ø A Standard PE 20 Ø B PE 20 Ø C PE 20 G / D PE 70 Ø PE 70 Ø PE 70 Ø PE 70 G / * Note: The code number or the code letter is only used in the order key for the following pumps: Oil lubrication pump OKGGM-EP- type-no Grease lubrication pump FKGGM-EPC- type-no Grease lubrication pump F 6 - type-no. 2032, 2034 Grease lubrication pump F-super - type-no. 2050, 205, 2052 PE 60 M20x,5 USIT ring 20,2x26,7x, 3 Order-no.: PE 20 M20x,5 PE 70 M20x,5 Pipe Ø 6 = 52 Pipe Ø 8 = 49 Pipe Ø0 = 50 24,5 G/4 USIT ring 20,2x26,7x, 3 Order-no.: USIT ring 20,2x26,7x, 3 Order-no.: Marking groove for PE 60 Marking groove for PE 70 Pipe connection Pipe connection Pipe connection 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

10 with mechanically controlled suction PE 60 / PE 20 / PE 70 with pressure limiting valve and pressure stroke PE 60 with DBV M20x,5 See USIT ring below PE 70 with DBV M20x,5 See USIT ring below PE 20 with DBV M20x,5 24,5 24,5 Marking groove for PE 70 DBV 07,3 USIT ring 0,27x26,7x, 3 Order-no.: Pressure limiting valve like for PE 20 DBV Marking groove for PE 60 DBV Pressure limiting valve like for PE 20 DBV 66,3 4,8 Pressure limiting valve (= DBV) Order-no.: M4x,5 A/F 7 Pipe connection Ø 6 BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de approx. 54,9 6,5 approx. 84,4 G /4 The pump elements PE 60 with DBV (DBV = pressure limiting valve) to PE 70 with DBV are used in piston pumps. These pump elements directly supply the lubrication points with lubricant or pass the metering volume on to lubricant distributors. The pump elements PE 60 with DBV to PE 70 with DBV are suitable for pumps with mechanically controlled piston (desmo dromic). Technical data Metering volume: PE 60 0,06 cm³ / stroke PE 20 0,2 cm³ / stroke PE 70 0,7 cm³ / stroke (all not adjustable) Operating pressure: max. 350 bar Pressure limiting valve adjusted to: 280 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve (= DBV): with Order numbers Pump Pipe Order-number Code element connec. (incl. sealing * (mm) ring) PE 60 w. PLV Ø PE 60 w. PLV Ø PE 60 w. PLV Ø PE 20 w. PLV Ø E standard PE 20 w. PLV Ø F PE 20 w. PLV Ø G PE 70 w. PLV Ø PE 70 w. PLV Ø PE 70 w. PLV Ø * Note: The code number or the code letter is only to be used in the order key for the following pumps: Oil lubrication pump OKGGM-EP- type-no Grease lubrication pump FKGGM-EPC - type-no Grease lubrication pump F 6 - type-no. 2032, 2034 Grease lubrication pump F-super - type-no. 2050, 205, 2052 Pressure gauge connection Pipe Ø 6 - G /4 Order-no.: Reducing fitting Ø6 - Ø8 Order-no.: A/F 7 A/F 7 M4x,5 approx. 5 Ø 8 Reducing fitting Ø6 - Ø0 Order-no.: A/F 4 A/F 7 Ø 6 Ø0 5,5 4,5 4

11 with mechanically controlled suction and pressure stroke PE 20 V The pump elements PE 20 V with adjustable delivery volume are used in piston pumps and are in the company adjusted to full stroke. These pump elements directly supply the lubrication points with lubricant or pass the metering volume on to lubricant distributors. The pump elements PE 20 V are suitable for pumps with mechanically controlled piston (desmodro mic). Technical data Dosage volume: max. 0,2 cm³ / stroke Regulation: possible min. 0,05 cm³ / stroke 6 notches per ½ revolution, reduction 0,03 cm³ per notch Operating pressure: max. 350 bar Pressure limiting valve adjusted to: 280 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve (= DBV): without or with See drawing and regulation of the dosage volume on the next page! Order numbers Pump- Pipe Order-no. Codeelement (mm) (incl. sealing no.* ring) without pressure limiting valve PE 20 V Ø H Standard PE 20 V Ø I PE 20 V Ø J PE 20 V G / K with pressure limiting valve (= PLV) PE 20 V w. PLV Ø L standard PE 20 V w. PLV Ø M PE 20 V w. PLV Ø N PE 20 V w. PLV G / O * Note: The code number or the code letter is only to be used in the order key for the following pumps: Oil lubrication pump OKGGM-EP- type-no Grease lubrication pump FKGGM-EPC - type-no Grease lubrication pump F 6 - type-no. 2032, 2034 Grease lubrication pump F-super - type-no. 2050, 205, Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

12 with mechanically controlled suction PE 20 V and pressure stroke Regulation of the dosage volume - Remove the screw plug () with an Allen key (A/F 5) - The adjustment screw (2) is adjusted with a screwdriver - Turning clockwise reduces the dosage volume - Turning counter-clockwise increases the dosage volume - Max. stroke of the adjustment screw is 2,4 mm = 6 notches - rotation of the adjustment screw is 0,8 mm = 2 notches - Tighten the screw plug () incl. USIT ring Dosage volume (cm³) 0,2 0, 0,0 0,09 0,08 0,07 0,06 0,05 0,04 0,03 0,02 0, Notches 0 0,5,5 2,0 2,5 3,0 Rotations PE 20 V with DBV PE 20 V FAZ Pressure limiting valve (= DBV) Order-no.: Pressure limiting valve = DBV (with fitting) AZ Order-no.: Screw plug FAZ M20x,5 approx. 05,5 approx ,5 USIT ring 20,2x26,7x, 3 Order-no.: A/F 7 2 approx. 43,5 Ø 6 / 8 = A/F 7 Ø 0 = 23 Ø 6 = 28 Ø 8 = 25 Ø 0 = 26 ca. 32 Pressure gauge connection Pipe Ø 6 - G /4 Order-no.: ca. 54 Pipe connection Ø 6 38 Pipe connection Ø 8, Ø 0 Pipe connection Ø 6, Ø 8, Ø AF 9 G /4 BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de

13 with mechanically controlled suction and pressure stroke PE 560 V The pump elements PE 560 V with adjustable delivery volume are used in piston pumps F-super 3 and are in the company adjusted to full stroke. These pump elements directly supply the lubrication points with lubricant or pass on the metering volume to the lubricant distributors. The pump elements PE 560 V are suitable for pumps with mechanically controlled piston (desmo dromic). Technical data Dosage volume: max. 0,56 cm³ / stroke Regulation: possible min. 0,2 cm³ / stroke 8 notches per ¼ revolution, = 2 turns Operating pressure: max. 350 bar Lubricant: oil and grease up to NLGI-cl. 2 Pressure limiting valve (= DBV): without Order numbers Pump Pipe Order-no. Code element connect. (incl. O-ring) * (mm) PE 560 V Ø P PE 560 V Ø Q PE 560 V Ø R PE 560 V G / S * Caution: The code letter is only used in the order key for the grease lubrication pumps of type F-super 3 (type - no.2053, 2054, 2055). O-ring DIN Ø 52x2 - NBR Order-no.: Ø 60 for Ø 6 / 8 = A/F 7 for Ø 0 = Non-return valve A/F 22 Pipe connection Ø 6, Ø 8, Ø 0 Ø 6 = 28 Ø 8 = 25 Ø0 = 26 Pipe connection G/4 A/F 27 49,5 Regulation of the dosage volume - Remove the screw plug () with an Allen key (A/F 6) - The adjustment screw (2) is adjusted with a screwdriver - Turning clockwise reduces the dosage volume - Turning counter-clockwise increases the metering volume - Max. adjustment is 8 notches, what corresponds to 2 rotations - Tighten the screw plug () incl. sealing ring Dosage volume (cm³) 0,56 0, 5 0,47 0,43 0, 38 0,34 0,29 0,24 0,20 0,5 0, Notches Sealing ring (4x) DIN A 5 x 9 x - Cu Order-no.: ,5 Cylinder head cap screw (4x) DIN 92 - M5 x Order-no.: Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

14 with mechanically controlled suction Pressure limitation valve with micro switch and pressure stroke The maximum operating pressure in the central lubrication system is monitored via a mirco switch that is installed at the pressure limiting valve of the pump elements. If there is an error at the system e.g. at blockade of a lube point, the micro switch is actuated by high pressure in the system. The signal of the micro switch can be evaluated by a possible installed machine control. Attention: This model is only suitable for grease lubrication pumps. Drawing and order numbers The pressure limiting valve with micro switch as well as the sealing ring suitable for all pump elements must be ordered. Please also order adjustable T-fittings or sockets if necessary. Pressure limiting valve with micro switch (angled plug M2x) Order-no.: Technical data Supply voltage: 0 to 60 V DC Current load max.: I =,7A Contact type: change-over contact Temperature range: - 25 C to 85 C Protection class: IP 67 Connection: cable 0,5 m, welded Operating pressure preadjusted: 280 bar Wiring diagram for loose cable blue black brown Pressure limiting valve with micro switch (loose cable) Order-no.: Sealing ring DIN 7603 Ø8 x Ø2 x Order-no.: ca. 84 M4x,5 Wiring diagram for angled plug M2x PIN PIN 4 K34 M4x, M4x,5 G /4 Socket for pump elements PE 20 V PE 20 FV (pipe-ø 8 and 0) Order-no.: o (Attention: for pipe-ø 6 no socket necessary) G /4 M4x,5 M4x,5 Pipe-Ø 6 Adjustable T-fitting for pump elements PE 60 PE 20 PE 70 PE 20 F Order-no.: BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de

15 Table of contents Level monitoring- float switch for oil min. or min. and max. level monitoring for grease with plug-type connection M2x (standard) min. or min. and max. level monitoring for grease with cubic plug acc. to DIN Filling of the grease pump Mounting angle acc. to FWZ and bore pattern Accessory for piston pumps 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax

16 Level monitoring - Float switch for oil Level monitoring Accessory for piston pumps Dimensional drawing AZ-294. (see table order numbers) 40 Ø Ø 8 A/F 22 3 Sealing 27x7x M2x Tuchel plug* pole assignment Version 2 4 G 3/8 No contact Nc contact 3 3 NC contact NO contact Standard function NO contact Turning of the float effects opening contact Float switches are switching devices, which are actuated by a float that is moved by liquid. They serve for the automatic level regulation in reservoirs with liquids. A signal is given when the liquid exceeds or falls below a certain level. The float switch consists of a skid pipe in which are reed contacts. A float with a magnet moves over this pipe. When this magnet comes near a reed contact, a switch signal is initiated. The reed contacts are hermetically moulded and therefore insensitive to pollution. Technical data Normal function: NO contact Switch -on current: max. 0,5 A Capacity: max. 0 VA Voltage: max. 60 V Operating temperature: -5 C to 60 C Protection class: IP 65 Sliding pipe material: PVC Float material: PP Cable: 2x 0,34 mm² Fitting: G 3/8; PVC Order number Accessory L** Order-no. (mm) float switch ** see drawing for dimension L Line socket, angular Order-no.: Sealing 27x7x4 acc. to drawing WZ Order-no.: * Tuchel plug is a colloquial designation for plugs, which have been used in public adresses and in sound studios for the microphone- and amplifier connections. BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de

17 Level monitoring min. or min. and max. level monitoring with plug-type connection M2x (standard) Version for plastic reservoir All BEKA grease lubrication pumps can at the factory be equipped with an electronic min. respectively with a min. and max. level monitoring. The minimum level monitoring reliably prevents that the reservoir is emptied inadvertently. If the level in the reservoir falls below an adjusted value, an electric pulse is activated by a capacitive proximity switch, which then can be used for an audible or a visual signal, for switching off the pump motor or for connecting an auxiliary pump, etc. A signal is also activated via the maximum level monitoring, if a preadjusted level is reached while filling up the pump. This signal can be used for switching off the filling pump. When the level monitoring is connected to an intelligent control (e.g. on-board computer, PLC), it has to be observed that the level signal is only evaluated after a period of 0 sec. That means the lubricant reservoir is only empty if there is no signal by the capacitive proximity switch for more than 0 sec. The pump should be switched off in this case (normally open contact - the black wire is connected). If the white lead is connected (normally closed contact), the pump first may be switched off, if there is a permanent signal by the proximity switch for more than 0 sec. In order to ensure wire break monitoring, the normally openend contact is recommended (standard)! M2x with bushiing and plug, angled 0,6, 4-poles (connection at pump control) min. or min. + max. level acc. to drawing FAZ Version for steel reservoir Spare parts capaci. proximity switch minimum level monitoring M2x without cable M2x with angled bushing, free cable end 5 m long, 4-poles (connection at external control) M2x without cable max. level min. level minimum maximum level level monitoring monitoring (only for 4 kg reservoir possible) maximum level monitoring max. level M2x without cable min. level capacitive proximity switch M2x with angled bushing, free cable end 5 m, 4-poles (connection at external control) M2x with bushing and plug, angled 0,6 m, 4-poles (connection at pump control) capacitive proximity switch, 0-60 V DC Order-no.: capacitive proximity switch, 2-30 V DC Order-no.: bushing M2x, 4-poles, angled, with 5 m cable Order-no.: Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de Accessory for piston pumps

18 min. or min. and max. level monitoring with plug-type connection M2x (standard) Level monitoring Accessory for piston pumps Technical data Ambient temperature (standard) -20 C to +70 C Operating voltage: 0-60 V DC (Standard) Switching current: max. 200 ma Current consumption (without load): < 20 ma Switching type: positive NO contact positive NC contact Ambient temperature: -40 C to +70 C Operating voltage: 2-30 V DC Switching current: max. 20 ma Current consumption (without load): < 35 ma Switching type: positive NO contact positive NC contact General data: Switching frequency: 25 Hz Protection class: switch IP 67 plug IP 54 Short circuit-proof (of output): yes Shift point: fix adjusted set screw closed with sealing wax Connection: 4-poles, M2x pluggable Terminal diagram (PNP-wiring) 0-60 V DC (Standard) NC contact 0 NO contact BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de 0 Time 0 sec. 0 0 sec. Pump brown blue white black brown blue white black Function diagram 0 Level o.k. = V DC 3 = 0 V 2 = NC 4 = NO 2-30 V DC (for low temperatures) = V DC 3 = 0 V 2 = NC 4 = NO Level empty

19 Level monitoring min. or min. and max. level monitoring with plug-type connection M2x (standard) Plastic reservoir Order key for type 4458 mit plug-type connect. M2x (standard) Type-no. Version FÜ* Reservoir size (kg) Connection type / M2x -cable without Fill-in cover Special version plastic: 4458 = plastic reservoir 4458 Standard version down to -20 C Low temp. version down to -40 C min. min. and max. Operating voltage 0-60 V DC 0-60 V DC 2-30 V DC 2 5 2,5 4,2 8 (-part) M2x with bushing / plug, angled 0,6 m, 4-poles (connection at pump control) 2 M2x with angled bushing, free cable end 5 m, 4-poles (connection at external control) 2 ** 3 (only possible for min. FÜ*) without 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de * FÜ min. = min. Füllstandsüberwachung = minimum level monitoring; FÜ max. = max. Füllstandsüberwachung = maximum level monitoring; ** only for min. FÜ,0-60 V DC min. without 00 min. and max. (at cover) (at cover) (at cover) (at cover) Steel reservoir Order key for type 4454 with plug-type connection M2x (standard) Type-no. Version FÜ* Operating voltage 0-60 V DC 0-60 V DC V AC 3 4 Capacity for pump FÜ* min. w/o reservoir FÜ* min. with reservoir Connection type/ M2x -cable without min. min. and max. (at reservoir) Steel:,5 2,0 4,0 5,0 FK 0 2 FK FK (reservoir and cover) F FÜ* min. a. max. w/o reservoir and cover FÜ* min. a. max. with reservoir and cover 4454 = steel reservoir ,0 F-super ,5 F6 wtih M2x bushing / plug, angled 0,6 m, 4-poles 0,0 (connection at pump control) min. (at reservoir) 2-30 V DC with 2 6 min. and max. (reservoir and cover) V AC with M2x angled bushing, free cable end 5 m, 4-poles (connection at external control) 0 2 F ,0 F-super ,0 F-super ,0 F-super ,0(kg) F-super F-super3 F-super3 F-super3 F-super3 F-super * FÜ min. = min. Füllstandsüberwachung = minimum level monitoring; FÜ`max. = max. Füllstandsüberwachung = maximum level monitoring Accessory for piston pumps

20 min. or min. and max. level monitoring with cubic plug acc. to DIN Level monitoring Accessory for piston pumps All BEKA grease lubrication pumps can be equipped with an electronic min. respectively with a min. and max. level monitoring ex works. The minimum level monitoring reliably prevents that the reservoir is emptied inadvertently. If the level in the reservoir falls below an adjusted value, an electric pulse is activated by a capacitive proximity switch, which then can be used for an audible or a visual signal, for switching off the pump motor or for connecting an auxiliary pump, etc. A signal is also activated via the maximum level monitoring, if a preadjusted level is reached while filling up the pump. This signal can be used for switching off the filling pump. When the level monitoring is connected to an intelligent control (e.g. on-board computer, PLC), it has to be observed that the level signal is only evaluated after a period of 0 sec. That means the lubricant reservoir is only empty if there is no signal by the capacitive proximity switch for more than 0 sec. The pump should be switched off in this case (normally open contact - the black lead is connected). If the white lead is connected (normally closed contact), the pump first may be switched off, if there is a permanent signal by the proximity switch for more than 0 sec. In order to ensure wire break monitoring, the normally openend contact is recommended (standard)! min. or min. + max. FÜ acc. to drawing. FAZ min. FÜ acc. to drawing. FAZ02205_05/_06 min. + max. FÜ acc. to drawing. FAZ02205_07/_ 08 minimum level monitoring capacitive proximity switch Spare parts max. level min. level capacitive proximity switch, 0-60 V DC Order-no.: capacitive proximity switch, VAC Order-no.: BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de maximum level monitoring socket max. grease level min. grease level maximum level monitoring (only for 4 kg reservoir possible) minimum level monitoring capacitive proximity switch

21 Level monitoring min. or min. and max. level monitoring with cubic plug acc. to DIN Technical data Ambient temperature (standard) -20 C to +70 C Operating voltage: 0-60 V DC (standard) Switching current: max. 200 ma Current consumption (without load): < 20 ma Switching type: positive NO contact (standard) ort positive NC contact (optional) Operating voltage: Switching current: Min. load current Switch type: V AC max. 250 ma 5 ma positive NO contact General data: Switching frequency: 25 Hz Protection class: switch IP 67 plug IP 54 Short circuit-proof (of output): yes Connection: compact plug connection 3 poles + PE Terminal diagram (PNP assignment) 0-60 V DC (standard) brown blue white black VAC brown blue NC contact 0 NO contact = L / V AC 4Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de 3 = yellow / green = Function diagram 0 = V DC 2 = 0 V 3 = NO or NC NO = black at terminal 3 NC = white at terminal 3 = not wired Time 0 sec. 0 0 sec. Pump 0 Level o.k. (only at max. FÜ) Level empty Accessory for piston pumps

22 min. or min. and max. level monitoring with cubic plug acc. to DIN Level monitoring Accessory for piston pumps Plastic reservoir Order key for type 4458 with cubic plug acc. to DIN Type-no. Version FÜ* Reservoir capac. (kg) Steel reservoir Order key for type 4454 with cubic plug acc. to DIN Type Version FÜ* Operating voltage 0-60 V DC 0-60 V DC V AC Capacity for pump FÜ* min. w/o reservoir FÜ* min. with reservoir Connection cable min. min. and max. (at reservoir) Steel:,5 2,0 4,0 5,0 FK 0 2 FK Plastic: FK FÜ* min. u. max. w/o reservoir a. cover (reservoir and cover) without * FÜ min. = minium level monitoring; FÜ max. = maximum level monitoring F FÜ* min. u. max. with reservoir a. cover 4458 = plastic reservoir 4458 Operating voltage 0-60 V DC 0-60 V DC V AC 2 3 Connection Switch type Scope of delivery Fill-in cover Special version min. min. and max. NO contact 2,5 4,2 8 ( part) BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de 4454 = steel reservoir ,0 F-super ,5 F6 0,0 F min. (at reservoir) 0,0 F-super min. and max. (reservoir and cover) 20,0 F-super V AC 9 48,0 F-super ,0(kg) F-super F-super3 F-super3 F-super3 F-super3 F-super min. Cubic plug acc. to DIN (without cable) 2 NC contact without * FÜ min. = minium level monitoring; FÜ max. = maximum level monitoring min. and max. (at cover) (at cover) (at cover) (at cover) only socket (only for min. FÜ* possible) NO contact socket w. plug without V AC NC contact (only for 0-60 V DC) (only for 0-60 V DC) only socket socket w. plug 7 with

23 Grease pump filling a) Standard filling via conical lubricating nipple with manual or pneumatic grease press: Filling nipple Accessory for piston pumps b) Filling via filling coupling: Remove lubricating nipple and replace it by coupler plug for grease threaded connection G /4 Order-no.: Filling plug for grease threaded connection M 20 x,5 Order-no.: Coupling plug for grease Order-no.: c) Filling via filling press: Filling press Order-no.: See fill-in connections in overview (following page) e.g. straight fill-in connection Order-no.: Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de

24 Overview of fill-in connections and filling presses Grease pump filling Accessory for piston pumps approx. 50 Ø 34 Filling press for grease cartridges acc. to DIN 284 Order-no.: Acc. to drawing: FAZ approx. 446 M20x,5 Fill-in connection, straight Order-no.: acc. to drawing: AZ For pump models with follower piston Ø 64,5 Max. content 500 cm³ approx ,2 Filling press for grease cartridges acc. to DIN 284 Order-no.: Acc. to drawing: FAZ Straight fill-in connection with non-return valve Order-no.: acc. to drawing: FAZ approx. 57 Fill-in connection, 90 Order-no.: acc. to drawing: FAZ M20x,5 approx. 56 M20x,5 Fill-in connection 90, with non-return valve Order-no.: acc. to drawing: FAZ approx. 57 Fill-in connection, 90 Order-no.: acc. to drawing: FAZ approx. 59 approx. 9 M20x,5 approx. 56 M20x,5 approx. 60 Fill-in connection 45 (pivotable) Order-no.: acc. to drawing: FAZ A/F 32 M20x, approx BAIER BEKA Nederland + KÖPPELB.V. GmbH + CO KG Wagenmakerij BEETHOVENSTR. 4 POSTFACH tel TEL.: WEB: PRÄZISIONSAPPARATEFABRIK 4762 D-9257 AV Zevenbergen PEGNITZ D-9253 PEGNITZ fax FAX: beka@beka-lube.de

25 Mounting angle acc. to FWZ The mounting angle is necessary for fastening the pumps of type OKG, FK...-OC / FK...-EP, FKG-PP and FKGM-HP with 8 kg reservoir, part. Order-no. Mounting angle: (steel galvanized, yellow chromated) Accessory for piston pumps Dimensional drawing and drilling pattern ( = drilling pattern) Fastening drilling only for reservoir 8 kg (2 parts) M8 Fastening drilling only for reservoirs 8 kg ( part) Fastening drillings for all reservoir sizes Wagenmakerij POSTFACH 320 TEL.: +49 tel WEB: PRÄZISIONSAPPARATEFABRIK D-9257 PEGNITZ 4762D-9253 AV Zevenbergen PEGNITZ FAX: +49 fax beka@beka-lube.de Ø