Model 7628 Telescopic crane owners Manual

Transcription

1 Model 768 Telescopic crane owners Manual installation assembly drawings parts TM Subject to Change without Notification. 0 Stellar Industries, Inc. Stellar Industries, Inc. 90 State Street PO Box 69 Garner, IA Fax: Last Revision: 09/7/

2 768 Manual Revisions Date of Revision September 5th, 0 Section Revised Chapter : Installation Chapter : Assembly Drawings Description of Revision New Flip Sheave Design Implemented. Updated Extention Boom Assembly Drawings.

3 Table of Contents Table of Contents i Chapter - Specifications... Capacity Chart - Decal PN Chapter - Installation... Installation Overview... Control Kit - PN Control Kit (Non-Boost) - PN Hydraulic Kit - PN Valve Bank - PN Hydraulic Installation...9 Winch Case Drain Installation...0 Hydraulic System... Stability Procedure... Decal Placement Chapter - Assembly Drawings...5 Base Assembly - PN Mast Assembly - PN Main Boom - PN Extension Boom Assembly - PN Extension Boom Assembly - PN 68 (Expanded)...9 Main Cylinder Assembly - PN Extension Cylinder Assembly - PN Snatch Block Assembly - PN CDT Radio Transmitter Assembly - PN Chapter - Replacement Parts...5 For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or at the following addresses: Technical Questions, and Information Order Parts Warranty Information service@stellarindustries.com parts@stellarindustries.com warranty@stellarindustries.com

4 ii 768 Owner s Manual

5 Chapter - Specifications Specifications Model 768 Crane SPECIFICATION SHEET Crane Rating: Standard Boom Length: Boom Extension: Maximum Horizontal Reach: 8,000 ft-lb (5.5 TM) 6 (.8 m) from CL of Crane st stage: Hydraulic 90"(8.6 cm) nd stage: Hydraulic 90"(8.6 cm) 8 6 (8.69 m) from CL of Crane Maximum Vertical Lift: 0 (9. m) (from crane base) Boom Elevation: Stowed Height (crane only) Mounting Space Required Approximate Crane Weight Controls Winch Specification Rope Diameter: Line pull speed: Max. single part line: Max. double part line: Rotation: (worm gear) -5 to +80 degrees 5.50 (90. cm) 0 x inches (50.8 x 5. cm) 900 lbs (885 kg) Radio control standard for all functions. /8"(.95 cm) 60 ft/min (8.9 m/min) 750 lbs (700 kg) 7500 lbs (00 kg) 00 degree power Lifting Capacities 00 6 (75 m) ( m) Power Supply Required PTO & Pump (8 000 psi) (0. 07 bar) *Subject to change without notification

6 768 Owner s Manual Capacity Chart - Decal PN lbs 00 kg 7500 lbs 00 kg 80º 770 lbs 85 kg 60 lbs 870 kg 75º 7500 lbs 00 kg 60º 70 lbs 70 kg 600 lbs 855 kg 650 lbs 965 kg 555 lbs 55 kg 500 lbs 80 kg 60 lbs 90 kg 5º 50 lbs 5 kg 685 lbs 5 kg 0º 5º 0 lbs 870 kg 500 lbs 585 kg 850 lbs 00 kg 5 lbs 555 kg 70 lbs 685 kg 50 lbs 5 kg 05 lbs 65 kg 555 lbs 55 kg 075 lbs 95 kg 605 lbs 80 kg Reach in Feet/Meters Capacity in Pounds/Kilograms 90 lbs 0 kg 0 lbs 955 kg 0 lbs 995 kg 880 lbs 850 kg 65 lbs 05 kg 90 lbs 870 kg Boost (If Equipped) Standard 800 lbs 85 kg 55lbs 690 kg 60 lbs 75 kg 75 lbs 60 kg 0' 9.5 m 7' 8. m ' 7.0 m ' 6.0 m 8' 5.9 m 5'.57 m '.66 m 9'.7 m 6'.8 m ' lbs 65 kg 00 lbs 75 kg 0' 0 m '.9m 6'.8 m 9'.7 m.8 '6 m Weight of load handling devices are part of the load lifted and must be deducted from the capacity. 75 lbs 985 kg 85 lbs 85 kg 575 lbs 75 kg 5 lbs 605 kg 0'6 8'6 6.5 m 8.69 m Maximum - part line capacity is 750 lbs (700 kg). For greater loads, use - part line. PN 55

7 Chapter - Installation Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (9 cfr part 57), general guide for the installation of a Stellar each final-stage manufacturer shall 768 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique it conforms to the standards in effect on the so certain portions of this chapter may or date of manufacture of the incomplete may not apply to your direct application. If vehicle, the date of final completion, or a a question should arise during the installation date between those two dates. This process, please contact Stellar Customer requirement shall, however, be superseded Service at (800) 7. by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages. This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane. Notice: PTO and Pump installation instructions are provided by the corresponding manufacturers. For more information on which PTO and Pump fit your application, please contact your local Stellar Distributor or Stellar Customer Service. Important: When installing welder units to the service bodies, it is highly recommended that a surge protector is installed on the chassis batteries to protect the crane radio receiver, wiring and other electronic devices from an unexpected electrical spike or surge. Failure to do so could result in extensive damage to the service body and crane electrical circuit. Therefore, the installer of Stellar cranes and bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act. Please reference the Code of Federal Regulations, title 9 - Transportation, Volume 5 (00-999), for further information, or visit for the full text of Code of Federal Regulations.

8 768 Owner s Manual Installation Overview. Determine that the mounting location for the 668 crane is at least 8 x 0 (5.7 x 50.8 cm).. Use the detail below to drill.06 diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 668 weighs approximately 900 lbs (885 kg). Note: cranes are shipped with rotation positioned at 00 degrees of 00 degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.. Connect straps or chain from the lifting device to the lifting rings on the Stellar Use four () x #8 bolts and four () #8 flat washers. 6. Install a washer on each bolt. 7. Apply Loctite Thread locker #77 to the bolts. 8. Using the lifting device, lower the Stellar 668 just above the crane compartment and start the bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane compartment and the boom should be extended back over the rear bumper. 9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be required recommended thread engagement into crane base is.75 use grade 8, zinc plated cap screws only. 0. Torque the cap screws to 680 ft-lbs.. Remove supporting crane.. Hook-up hydraulics and electrical. Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) -7. WARNING! The use of this crane on a body not capable of handling the loads imposed on it may result in serious injury or death. Ø.06 Places FRONT Motor Ø Hole Mounting Detail ITEM NO. PART NO DESCRIPTION QTY. CAP SCR.00X8X.00 HHGR8 ZY WASHER.00 SAE FLAT YELLOW GR8

9 Control Kit - PN 5968 Installation 5 PN 5968

10 6 768 Owner s Manual Control Kit (Non-Boost) - PN 5690 PN 5690

11 Hydraulic Kit - PN 56 Installation 7 NOTE: USE " OF HOSE PROTECTOR P/N 788 OVER THE ROTATION HOSES NOTE: USE " OF HOSE PROTECTOR P/N 788 OVER THE WINCH HOSES PN 56

12 8 768 Owner s Manual Valve Bank - PN 565 HYDRAULIC SCHEMATIC PN 565 ITEM PART DESCRIPTION QTY 567 RELIEF VALVE 685/ SEAL KIT VALVE FLW CTRL PRP/JP0C50N SEAL KIT 960/58 57 VALVE SOLND POS WAY TAND G SEAL KIT 57/57 5 COIL VDC DUETSCH CAP0H 9

13 Hydraulic Installation Installation 9. After mounting, locate the pressure and return lines. Note: Pressure line is /8 hose; Winch Case Drain Line is /8 hose; Return line is / hose. Hoses are terminated using swivel fittings.. Install hydraulic lines per diagram below. See next page for Case Drain Installation. Note: Stabilizer valve supplies oil to crane using the Power Beyond feature.. Install hydraulic reservoir with return filter. Attach pump pressure line to valve, return link to tank.. Fill system with hydraulic oil (See Stellar Lubrication Recommendations for fluid details). (Blue) Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities

14 0 768 Owner s Manual Winch Case Drain Installation Installing the winch case drain. The winch case drain must run directly to the reservoir to ensure no back pressure in the line.. Use /8 hydraulic hose and fittings rated for a minimum of 00 psi.. Locate the winch case drain line at the bottom of the crane base as shown in Fig. (Blue Hose). Note: Both the main pressure and winch case drane line use a /8 swivel fitting. Verify the winch case drain is attached to the hose that is connected to the winch motor.. Attach one end of the winch case drain to /8 swivel fitting located in step. 5. Route the winch case drain hose directly to the reservoir. 6. Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig. Fig. Fig. (Blue)

15 Hydraulic System Installation

16 768 Owner s Manual Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The following procedure will test the truck package for stability and will provide a stability capacity chart. The load limit information shown on the stability capacity chart is formulated on 85% tipping. Stability Procedure 768 Stability Data Max Horizontal Reach: (From the center of rotation to boom tip) Boost Stability Test Weight: 860 lbs. Non-Boost Stability Test Weight: 575 lbs. Set Up:. Locate the truck on a test course in position for loading and engage travel brakes.. Set stabilizers so that they make contact with firm, level footing.. Operate the crane under partial load to assure operator proficiency and proper machine function.. Put the radio into Stability Test Mode: A. Push the bottom four switches up and hold until all lights come on (approximately 5 seconds.) B. At this point,the crane will have enough capacity to handle the weight for the stability test. C. The radio will timeout of stability mode after 0 minutes or when the E-Stop button is pushed. Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Test Procedure. Rotate the crane into Zone position.. With the crane fully retracted and the boom horizontal, winch the test weight off the ground. Note: Keep weight within six inches of the ground at all times.. Extend the boom outward until full extension has been reached or until the truck becomes unstable (Again, use the winch to keep the weight within six inches of the ground.). If the boom goes full extension without becoming unstable, the crane is termed stable for this zone and 00% can be written in the Zone data box. 5. If the truck becomes unstable prior to going full extension, retract the boom until the truck becomes stable and measure the horizontal reach in this position (center of rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal reach divided by Maximum horizontal reach multiplied by 00 equals the percentage of rated capacity for this zone. Use the following formula to determine the percentage of rated capacity: 6. Record this number in the data box for Zone. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package.

17 Angle 80 Indicator 0 Decal Placement Installation 0, PN 5970 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT *USE THESE DECALS WITH BODY PACKAGE 5588 DECAL CDT.00X.00 *6 5 DECAL HOISTING PERSONNEL 559 DECAL WARNING MANUAL OVERRIDES 5 D97 DECAL-ANGLE INDICATOR SS 570 DECAL VB CONTROL MECH CRANE D96 DECAL ANGLE INDICATOR CS 0** 5 DECAL STELLAR MADE IN THE USA * C79 DECAL-ELECTROCUTION.5x DECAL SNATCH BLOCK CAP 5 TON * C598 DECAL-DANGER MOVING O.R DECAL WARNING OVERLOAD DEVICE * C795 DECAL-DANGER O.R. 7 7 DECAL CAUTION STOW HOOK * DECAL-DANGER 988 DECAL-ROTATE/GREASE DECAL ASME/ANSI B0./B0.5 DECAL GREASE WORM DRIVE BEARINGS *08 89 DECAL-DANGER 88 DECAL-ROTATION ALIGNMENT *07 86 DECAL-ELECTROCUTION x.75 * C5 DECAL-CRANE STOWING *06 C5 DECAL-DANGER 00 DECAL-TWO BLOCKING *05 C50 DECAL-DANGER * DECAL-SERVICE *0 C55 DECAL-ELECTROCUTION 5x *0 C0568 DECAL-DIESEL *0 55 DECAL CAPACITY *9 5 DECAL MANUAL EXT 0 0 ITEM PART No. DECAL 768 IDENTIFICATION DECAL STELLAR LOGO 6.5 x 8 DESCRIPTION QTY *8 *7 ITEM C59 C590 PART No. DECAL-STELLAR x.5 DECAL-STELLAR x9.5 DESCRIPTION QTY

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19 Chapter - Assembly Drawings Base Assembly - PN 506 Assembly Drawings GASKET SHOWN AS REFERENCE PN 506 ITEM PART DESCRIPTION QTY BEARING SWING DRIVE CAST 660 GEARTEK 5 STOP SLIDE C6069 MOTOR HYD ROSS MK0806AAAB 5 GASKET MOTOR D5 FTG CPRSN 0.NPT/0.5 TUBE 6 D80 TBE AIR SAEJ8 TYPE A.5 (RM) 7 C56 FTG COUPLER PIPE ZERK /8 NPT STRAIGHT LONG THREAD CAP SCR 0.50-X.00 SH NOTE: ITEMS INCLUDE GUARD & GUARD FASTENERS

20 6 768 Owner s Manual 5 Mast Assembly - PN DO NOT GREASE THESE BUSHINGS PN 6795 ITEM PART DESCRIPTION QTY. 8 MAST 06/6 565 VB SECT W/PROP STER8GPM DEUTSCH C590 WASHER 0.6 SAE FLAT YELLOW GR8 8 D0 CAP SCR 0.6-X.00 HHGR8 RED PATCH WINCH 750 THCC06 W/0 FT ROPE 6 69 CAP SCR 0.6-X.75 HHGR COLLAR 0.8X0.75X0.8 UHMW 8 0 WASHER 0. USS FLAT ZINC 9 C09 CAP SCR 0.-8X.50 HHGR5 0 0 NUT 0.-8 HHGR5 NYLOC 5 BUSHING HSG50S.00X CAP SCR 6MMX0MM HH 8.8(GR5)

21 Main Boom - PN 5960 Assembly Drawings PN 5960 ITEM PART DESCRIPTION QTY. 506 INNER BOOM CYLINDER ASM 768 INNER 0068 BUSHING QSI ZP PIN.00X0.9 D&T 5 9 PIN CAP 0.56X.50X ZP PIN.00X8.88 D&T 7 97ZP PIN.00X8.8 D&T 8 90 PIN CAP 0.X.75X0.9 SS 9 D9PC PLATE ANGLE INDICATOR 0 96 WEAR PAD.X.00 RND NYLATRON 955PC PLATE WEAR PAD SUPPORT 07 CAP SCR 0.50-X.00 HHGR8 078 CAP SCR 0.5-0X0.50 HHGR5 68 CAP SCR 0.8-6X9.00 HHGR5 ITEM PART DESCRIPTION QTY CAP SCR 0.8-6X.5 HHGR CAP SCR 0.8-6X0.75 HHGR8 7 D0790 WASHER 0.50 SAE FLAT YELLOW GR WASHER 0.5 USS FLAT ZINC 9 C65 WASHER 0.8 SAE FLAT YELLOW GR PC BRKT ROPE GUIDE SPACER ROPE GUIDE 660 UHMW 080 CAP SCR 0.5-0X.00 HHGR5 966 CORD REEL MACHY WASHER.5ID 0GA 5 c59 ZERK /8 NPT STRAIGHT 6 8 BUSHING BPCDXR.00X.00 7 C606 NUT HHGR5 NYLOC 8 07 NUT HHGR5 NYLOC 9 59 INCLINOMETER 60 DEG WASHER #6 SAE FLAT ZINC 868 SCREW #6-X.00 PHMS PH D0076 NUT #6- HH NYLOC SS C5606 CLAMP 0.5 BLK VINYL NOTE: INCLINOMETER MOUNTS INSIDE THE BOOM. VIEW SHOWS POSITION OF INCLINOMETER

22 8 768 Owner s Manual Extension Boom Assembly - PN See Next Page for Expanded View PN 68 ITEM PART DESCRIPTION QTY. 768 EXT BOOM ST EXT BOOM ND CYLINDER EXT ASM 668.0/ WEAR PAD 0.9X.50 RND NYLATRON 5 00ZP PIN TEAR DROP.00X SPACER BOOM TIP 660 UHMW 7 9 SHEAVE DIA.8R/.88THK PIN 0.9X.56 LYNCH 9 96 WEAR PAD.X.00 RND NYLATRON 0 955PC PLATE WEAR PAD SUPPORT 05 MACHY WASHER.5ID 0GA 6050 PLATE SHEAVE MOUNTING FS/CRADLE 06/6 8 PIN HITCH.00X MNT CRADLE LH FS/CRADLE AB 06/ CRADLE FS/CRADLE AB 06/ LINK FS/CRADLE AB 06/6 W/HOLES SWITCH LIMIT E7-B9-6C MNT CRADLE RH FS/CRADLE AB 06/ ZP PIN.00X.9 SR SPRING ANTI BLOCK CRADLE AB C0078 CLAMP 0.8 BLK VINYL 79 CLAMP 0. BLK VINYL C65 WASHER 0.8 SAE FLAT YELLOW GR8 6 C69 WASHER 0.75 SAE FLAT YELLOW GR8 5 D0790 WASHER 0.50 SAE FLAT YELLOW GR WASHER 0. USS FLAT ZINC 7 00 WASHER 0.5 USS FLAT ZINC 8 D078 WASHER #0 SAE FLAT ZINC MACHY WASHER.00ID GA CAP SCR X.50 HHGR CAP SCR 0.50-X.5 HHGR CAP SCR 0.-8X.50 HHGR5 00 CAP SCR 0.-8X0.75 HHGR5 078 CAP SCR 0.5-0X0.50 HHGR CAP SCR 0.-8X0.50 HHGR5 6 C000 CAP SCR 0.50-X5.00 HHGR5 7 C00 CAP SCR 0.50-X6.00 HHGR CAP SCR 0.8-6X0.75 HHGR CAP SCR 0.-8X.50 HHGR5 0 0 NUT 0.-8 HHGR5 NYLOC C606 NUT HHGR5 NYLOC CAP SCR #0-X0.550 SH SS BOLT SHOULDER 0.8X X PIN CAP 0.56X.50X PC PIPE 0.50X. SCH COLLAR.X.00X. W/HOLE 7 55 PIN HITCH.00 FORK KPCC LINK FS/CRADLE AB 06/6

23 Assembly Drawings 9 Extension Boom Assembly - PN 68 (Expanded) See Parts Breakdown on Previous Page PN 68 Assembled View

24 0 768 Owner s Manual Main Cylinder Assembly - PN Manifold Assembly PN 90 ITEM PART DESCRIPTION QTY. 95 MANIFOLD CBAL DOUBLE TA WITH RELIEF 908 VALVE CHECK CXED-XCN 907 VALVE RDDA-LAN 800 PSI 906 VALVE C-BAL SUN CBCH-LJN C96 PLUG STR HOLLOW HEX HP5ON Cylinder Serial Tag Location PN 596 ITEM PART DESCRIPTION QTY CYLINDER.50X.8 NEW MAST 079 FTG ADAPT 6-F5OLO-S 90 MANIFOLD ASM DUAL 0-CBAL-RLF-CHK 066 TUBE ASM 0.8X8.5 MAIN 068/68 Note: This cylinder uses Stellar Seal Kit PN 5655

25 Extension Cylinder Assembly - PN 5099 Assembly Drawings 7 Cylinder Serial Tag Location PN 5099 ITEM PART DESCRIPTION QTY CYLINDER EXT 668 STAGE.0/.0 5 MANIFOLD ASM 660 EXT CBBD-LJN-XVN 88 CAP SCR 0.8-6X.75 SH ZC 60 CAP SCR 0.8-6X.5 SH ZC 5 65 TUBE ASM 0.8X 7.86 EXT CYL TUBE ASM 0.8X 9.75 EXT CYL HOSE CLAMP # Extension Cylinder Uses: Upper Seal Kit - PN 5778 Lower Seal Kit - PN 00

26 768 Owner s Manual Snatch Block Assembly - PN PN 5666 ITEM PART DESCRIPTION Defau lt 9 SHEAVE DIA.8R/.88THK 56PC PLATE SNATCH BLOCK 76/96/06/6 987ZP PIN.00X.06 COTTER 6 COLLAR 0.X0.75X NUT HHGR5 NYLOC 6 C058 NUT HHGR8 NYLOC 7 05 CAP SCR 0.8-6X.75 HHGR CAP SCR X.50 HHGR8 9 C69 WASHER 0.75 SAE FLAT YELLOW GR MACHY WASHER.00ID GA 98ZP BUSHING V HOOK SS 575 PIN 0.9X.56 LYNCH 58 HOOK 5 TON SWIVEL CROSBY PIN.8X.00 QUICK RELEASE

27 Assembly Drawings CDT Radio Transmitter Assembly - PN SEE NOTE 5 7 NOTE: ) P/N'S 5999 & 958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 5667 ITEM PART DESCRIPTION QTY CONTROL HANDLE HOUSING FCTN HET CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 85 GUARD RADIO SWITCH FCTN 57 CONTROL HANDLE GRIP W/TRIGGER HT H RUBBER BOOT TRIGGER GUARD HET SWITCH TOGGLE HET RADIO BATTERY TUBE AA HETRONIC RADIO SWITCH E STOP NOVA XL

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29 Replacement Parts 5 Chapter - Replacement Parts PART# DESCRIPTION C6069 HYDRAULIC SWING MOTOR 567 RELIEF VALVE 568 SEAL KIT - RELIEF VALVE (567) 960 FLOW CONTROL VALVE 569 SEAL KIT - FLOW VALVE (960) 57 SOLENOID VALVE TAND G SEAL KIT - SOLENOID VALVE (57) 5 COIL - VDC 95 MANIFOLD - MAIN LIFT CYLINDER 980 C-BALANCE VALVE - MAIN LIFT CYLINDER 907 RELIEF VALVE - MAIN LIFT CYLINDER 908 CHECK VALVE - MAIN LIFT CYLINDER 885 PRESSURE TRANSDUCER 980 C-BALANCE VALVE - EXTENSION CYLINDER 697 HYD PRESSURE GUAGE C07 O'RING - # FACE SEAL C08 O'RING - # 6 FACE SEAL C09 O'RING - # 8 FACE SEAL D5 O'RING - # SAE D6 O'RING - # 6 SAE D7 O'RING - # 8 SAE 066 HYD TUBE ASSY - MAIN LIFT CYLINDER HYD TUBE ASSY - EXTENSION CYLINDER HYD TUBE ASSY - EXTENSION CYLINDER 5655 SEAL KIT (MAIN LIFT CYLINDER) 5778 SEAL KIT - EXTENSION CYLINDER (UPPER) 00 SEAL KIT - EXTENSION CYLINDER (LOWER) 5587 WORM GEAR - BEARING SWING DRIVE 5589 BEARING & SEAL KIT - BEARING SWING DRIVE 5580 WORM GEAR / BEARING & SEAL KIT - BEARING SWING DRIVE 0068 BUSHING.00" X.50" 8 BUSHING.00" X.00" 5 BUSHING.00" X 0.75" 5 WIRE ROPE 96 WEAR PAD -.00" RND 999 WEAR PAD -.50" RND 8 HITCH PIN -.00" X.50" 575 LYNCH PIN - 0.9" X.56" 9 SHEAVE 8.00" 59 INCLINOMETER 60 DEGREE 98 LIMIT SWITCH - FLIP SHEAVE 670 CHAIN & WEIGHT KIT - LIMIT SWITCH (FLIP SHEAVE) 505 LIMIT SWITCH - CRADLE / BASKET 88PC CRADLE PLATE - ANTI--BLOCK (CRADLE/BASKET STYLE) 608 CRADLE FS/CRADLE AB (After 8//0) 770 SPRING - LIMIT SWITCH CRADLE / BASKET 966 CORD REEL 5667 RADIO TRANSMITTER (HETRONIC RADIO) 557 HANDLE ASM - TRANSMITTER 7856 E-STOP SWITCH (HETRONIC RADIO) 5 BATTERY TUBE (AA) HOLDER (HETRONIC RADIO) 596 BACK UP CORD 5FT (RADIO REMOTE SYSTEM) 58 5-TON HOOK 950 SAFETY LATCH ASM - 5 TON HOOK C59 GREASE ZERK 60 GEAR BEARING GREASE - MOLUBE (Open Teeth)

30 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve () month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four () months from date of manufacture, Twelve () month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four () month from date of manufacture, and Thirty-six (6) month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in-service date, not to extend beyond forty-eight (8) months from date of manufacture. Stellar Tarper Systems: Twelve () month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four () months from date of manufacture and Three () month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond fifteen (5) month from date of manufacture. The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by Stellar, the factory ship date will be used. Stellar s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar s option) of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of any warrantyapplicable damage within fourteen () days of its occurrence. If at all possible, Stellar will ship the replacement part within -hours of notification by the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner. Warranty claims must be submitted and shall be processed in accordance with Stellar s established warranty claim procedure. Stellar after-sales service personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the claiming party prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration. All damaged parts must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will be considered as part of the warranty claim. Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the type of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner, any field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated repair/service provider. All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-manufactured product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is modified or altered in any way not approved, in writing, by Stellar. The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the product in question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear and tear, accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care and maintenance duties as stated in Stellar s written instructions, recommendations, and specifications. Any damage resulting from owner/operator failure to perform such duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies associated with routine maintenance. The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above. In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of delay, or for any special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss of revenue, loss of use, wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost. All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar does not participate in, or obligate itself to, any such warranty. Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products theretofore manufactured. This warranty will apply to all Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar X-Tra-Lift Systems, and Stellar Tarper Systems shipped from Stellar s factory after January st, 00. The warranty is for the use of the original owner only and is not transferable without prior written permission from Stellar. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Revision Date: February 00 Document Number: 700