Model ec4000 TelesCopiC Crane owners Manual

Transcription

1 Model ec4000 TelesCopiC Crane owners Manual installation assembly drawings parts 6 Ft Version EC Subject to Change without Notification. 0 Stellar Industries, Inc. Stellar Industries, Inc. 90 State Street PO Box 69 Garner, IA Fax: Last Revision: 09/06/

2 EC4000 Manual Revisions Date of Revision Section Revised Description of Revision

3 Table of Contents Chapter - Specifications Capacity Chart - Decal PN Table of Contents i Chapter - Installation Installation Overview Flatbed Body Reinforcement EC4000 Mounting Detail EC4000 Installation Drawing Hydraulic Kit - PN Control Kit - PN EC4000 Wiring Diagram Valve Bank Drawing Stability Procedure Stabilty Capacity Chart Decal Kit Placement - PN Chapter - Assembly Drawings Base Assembly - PN Mast Assembly - PN Main Boom Assembly - PN Extension Boom Assembly - PN Cable & Hook Assembly - PN Radio Transmitter Assembly Chapter 4 - Replacement Parts Find a Dealer Near You: For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or at the following addresses: Technical Questions, and Information Order Parts Warranty Information service@stellarindustries.com parts@stellarindustries.com warranty@stellarindustries.com

4 ii EC Owner s Manual

5 Chapter - Specifications Specifications Model EC4000-6ft Version Crane SPECIFICATION SHEET Crane Rating: Standard Boom Length: Boom Extension: Maximum Horizontal Reach: 6,000 ft-lb (. TM) 8 (.44 m) from CL of Crane st stage: Hydraulic 48" (.9 cm) nd stage: Manual 48" (.9 cm) 6 (4.88 m) from CL of Crane Maximum Vertical Lift: 7 4 (5.8 m) (from crane base) Boom Elevation: Stowed Height: (crane only) Mounting Space Required: Approximate Crane Weight: Controls: -5 to +80 degrees 8.5 (7.47 cm) 9 x 9 (48. x 48. cm) 970 lbs (440 kg) Radio control standard for all functions. Winch Specifications Rope Length: 90 ft (7.4 m) Rope Diameter: 5/6" (.79 cm) Line pull speed: 5 ft/min (4.6 m/min) Max. single part line: 000 lbs (905 kg) Max. double part line: 4000 lbs (85 kg) Rotation: (worm gear) 40 degree power Lifting Capacities: (84 m) 65 (570 m) 95 6 ( m) Power Supply Required: volt power unit (.0 00 psi) ( bar) *Subject to change without notification

6 EC Owner s Manual Capacity Chart - Decal PN # 85 kg 875# 755 kg 995# 905 kg Reach in Feet/Meters Capacity in Pounds/Kilograms 7'4'' 5.8 M 4000# 85 kg 4000# 85 kg 80º 75º 4000# 85 kg 4000# 85 kg 60º 990# 80 kg 660# 05 kg 80# 75 kg 880# 75 kg 540# 695 kg 40# 75 kg 55# 50 kg 5' 4.57 M '.66 M 9'.74 M 45º 0º 5º 0# 045 kg 080# 75 kg 85# 75 kg 05# 75 kg 6'.8 M '.94 M 0' ' 6' 970# 890 kg Weight of load handling devices are Maximum - part line capacity is part of the load lifted and must be 000lbs (905kg). For greater loads, deducted from the capacity. use - part line. EC4000 8' 65# 95# 0' 570 kg.94 M.8 M.44 M.66 M 4.88 M ' 40 kg 6' PN 50496

7 Chapter - Installation Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 57), general guide for the installation of a Stellar each final-stage manufacturer shall EC4000 Crane on a Stellar Service Body. complete the vehicle in such a manner that Each installation is considered unique so it conforms to the standards in effect on the certain portions of this chapter may or may date of manufacture of the incomplete not apply to your direct application. If a vehicle, the date of final completion, or a question should arise during the installation date between those two dates. This process, please contact Stellar Customer requirement shall, however, be superseded Service at (800) 74. by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages. This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane. Notice: PTO and Pump installation instructions are provided by the corresponding manufacturers. For more information on which PTO and Pump fit your application, please contact your local Stellar Distributor or Stellar Customer Service. Important: When installing welder units to the service bodies, it is highly recommended that a surge protector is installed on the chassis batteries to protect the crane radio receiver, wiring and other electronic devices from an unexpected electrical spike or surge. Failure to do so could result in extensive damage to the service body and crane electrical circuit. Therefore, the installer of Stellar cranes and bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 ( ), for further information, or visit for the full text of Code of Federal Regulations.

8 4 EC Owner s Manual Installation Overview. Determine that the mounting location for the EC4000 crane is at least 9 x 9 (48. x 48. cm).. Use the detail on the following page to drill.98 diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC4000 weighs approximately 970 lbs (440 kg). Note: cranes are shipped with rotation positioned at 80 degrees from normal stowed travel position. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle. 4. Connect straps or chain from the lifting device to the main boom of the Stellar EC Use four (4) 7 8 x - 4 #8 bolts and four (4) #8 7 8 flat washers. 6. Install a washer on each bolt. 7. Apply Loctite Thread locker #77 to the bolts. 8. Using the lifting device, lower the Stellar EC4000 just above the crane compartment and start the bolts. Have someone assist in leveling the crane. 9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be required recommended thread engagement into crane base is 0.75 use grade 8, zinc plated cap screws only. 0. Torque the cap screws to 549 ft-lbs.. Remove supporting crane.. Hook-up hydraulics and electrical using the schematics provided at the end of this chapter. Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) -74. Front of Truck WARNING! The use of this crane on a body not capable of handling the loads imposed on it may result in serious injury or death.

9 EC4000 Mounting Detail Installation 5 FRONT If it has been determined that the destination body won t support the crane with a fully rated load, the body must be reinforced. Use /4 fillet welds and an ASWS qualified welder to proceed as shown in this drawing: HOLE MOUNTING DETAIL Flatbed Body Reinforcement /8 PLATE TUBE 4XX0.8 Note: Tubing must be at least 4 x x 0.8 (Except where noted) TUBE XX0.8(TYP 4) TRUCK FRAME TUBE 4XX0.8

10 6 EC Owner s Manual EC4000 Installation Drawing NOTICE! Route hoses correctly to ensure they do not become pinched or crushed during installation. Stowed Position ITEM PART DESCRIPTION QTY. 804 WASHER 0.88 SAE FLAT YELLOW GR CAP SCR X.00 HHGR9 4 NOTE: STABILITY DECAL P/N 688 IS PART OF THIS KIT

11 Installation 7 Hydraulic Kit - PN 58 ROTATION CCW ROTATION CW 0 0 ROTATION BOOM DOWN BOOM UP MAIN 4 EXTENSION RETRACT EXTENSION EXTEND EXT EXT IN EXT OUT MAIN DOWN ROTATION CW ROTATION CCW MAIN UP PN FTG ML FM O'RING 90 DEG SWITCH PRES OVERLD CD-C-600R/WD C49 D9 FTG ADAPT 4-6 F5OLO-S FTG ADAPT 4-F5OLO-S 8 0 C FTG ADAPT MSTR/FSTR 0-6 F5OG C557 FTG ORFS/OBR 45 DG ELL 4-V5OLO HOSE-HYD.5X 4 HOSE-HYD.5 X 4 HOSE-HYD.5 X 0 ref ref ref HOSE-HYD.5 X 9 ref HOSE-HYD.5 X HOSE-HYD.5 X ref ref HOSE KIT 5 CRANE (incl:-) ITEM PART No. DESCRIPTION QTY

12 B A B A B A B A C B A B A 8 EC Owner s Manual Control Kit - PN 4804 ROT CW ROT CCW INNER DOWN INNER UP EXT IN EXT OUT PRESSURE SWITCH B A B A B A B A B A B A B A B A POWER GROUND OPT OPT B A B A B A B 4,5,6 A 4 POWER UNIT SIGNAL POWER V GROUND WINCH UP REPLACEMENT CONTROLLER STELLAR P/N 48 4,5,6 87 AB SWITCH Power Unit MAIN CONTACT WINCH DOWN 7,8 POWER V 87A WINCH DOWN WINCH UP RELAY GROUND Winch 9 NOTE: P/N INCLUDES HARNESS & WINCH CONTROLLER PN ITEM PART No. FUSE 50 AMP 4676 FUSE HOLDER 4609 WIRE HARNESS 5 MULTI FUNCTION VB COVER SWITCH EC00 SWITCH MOM SPST 0A CONTACT M TERM SHROUD CABLE SEAL 8-0 PACKARD 9000 CONNECT PIN SHROUD PACKARD SWITCH PUSH BUTTON 96-0 WIRE HARNESS 5 MULTI FUNCTION VB RADIO CNTRL ASM 5 FCTN ON/OFF DESCRIPTION 4 4 QTY

13 EC4000 Wiring Diagram Installation 9 FUSE 50 AMP (STELLAR SUPPLIED) MASTER SWITCH 50 AMP - + TRUCK BATTERY (NOT SUPPLIED) UNDERHOOD CRANE HARNESS CRANE START MOTOR SOLENOID OPT OPT Torque Spec Large Nuts: 5 in-lbs Small Nuts: 5 in-lbs FUSE 50 AMP (STELLAR SUPPLIED) GROUND POWER GROUND GROUND POST - + AUX BATTERY GROUND SWITCH POWER 0 AMP POWER SOURCE FOR RADIO REMOTE CAB OR CRANE COMPARTMENT LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Recommended Wire Sizes: EC00 - # EC # EC # EC /0

14 0 EC Owner s Manual Valve Bank Drawing ROT CW INNER DOWN EXT IN ROT CCW INNER UP EXT OUT

15 Stability Procedure Installation Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The following procedure will test the truck package for stability and will provide a stability capacity chart. The load limit information shown on the stability capacity chart is formulated on 85% tipping. Set Up:. Locate the truck on a test course in position for loading and engage travel brakes.. Set stabilizers so that they make contact with firm, level footings.. Operate the crane under partial load to assure operator proficiency and proper machine function. EC4000 Stability Data Max Horizontal Reach: 9 (From the center of rotation to boom tip) Stability Test Weight: 80 lbs. Test Procedure. Rotate the crane into Zone position.. With the crane fully retracted and the boom horizontal, winch the test weight off the ground. Note: Keep weight within six inches of the ground at all times.. Extend the boom outward until full extension has been reached or until the truck becomes unstable (Again, use the winch to keep the weight within six inches of the ground.) 4. If the boom goes full extension without becoming unstable, the crane is termed stable for this zone and 00% can be written in the Zone data box. 5. If the truck becomes unstable prior to going full extension, retract the boom until the truck becomes stable and measure the horizontal reach in this position (center of rotation to boom tip). This is the stable horizontal reach for this zone. Stable horizontal reach divided by Maximum horizontal reach multiplied by 00 equals the percentage of rated capacity for this zone. Use the following formula to determine the percentage of rated capacity: 6. Record this number in the data box for Zone. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package.

16 EC Owner s Manual Stability Capacity Chart STABILITY CAPACITY CHART For a decal version of this capacity chart, please contact Stellar Customer Service at (800) -74

17 Angle Indicator D96 Decal Kit Placement - PN Installation 9 4, EC * * * ITEM PART No. DECAL-ELECTROCUTION 4.5x7.5 *0 490 DECAL-DANGER 09 *08 07 *06 *05 *04 * DECAL-ANGLE INDICATOR SS 80 C79 C598 C C4544 C4540 C DECAL ANGLE INDICATOR CS DECAL-DANGER MOVING O.R. DECAL-DANGER O.R. DECAL-ROTATE/GREASE DECAL-DANGER DECAL-ELECTROCUTION x.75 DECAL-DANGER DECAL-DANGER DECAL-ELECTROCUTION 5x DECAL CAPACITY DECAL ASME/ANSI B0./B0.5 DECAL IDENTIFICATION DESCRIPTION PN *USE THESE DECALS WITH BODY PACKAGE **THESE DECALS NOT INCLUDED WITH THE DECAL KIT ** 847 DECAL MANUAL OPERATION DECAL VB CONTROL EC DECAL STELLAR MADE IN THE USA DECAL SNATCH BLOCK CAP TON DECAL WARNING OVERLOAD DEVICE DECAL WARNING MANUAL OVERRIDES 5 47 DECAL CAUTION STOW HOOK 4 57 DECAL GREASE WORM DRIVE BEARINGS * C454 DECAL-CRANE STOWING 00 DECAL-TWO BLOCKING * 44 DECAL-SERVICE *0 C0568 DECAL-DIESEL 4 *9 45 DECAL MANUAL EXT *8 C59 DECAL-STELLAR x4.5 QTY *7 *6 ITEM C PART No. DECAL-STELLAR 4x9.5 DECAL HOISTING PERSONNEL DESCRIPTION QTY

18 4 EC Owner s Manual

19 Chapter - Assembly Drawings Base Assembly - PN Assembly Drawings PN ITEM PART DESCRIPTION QTY BASE EC4000 D04 ROTATION MOTOR GASKET MOTOR D07 CAP SCR 0.50-X.5 SH CAP SCR 0.6-X.50 HHGR STOP SLIDING EC WASHER 0.6 FLAT GR9 5 8 D45 FTG CPRSN 0.NPT/0.5 TUBE 9 D80 TBE AIR SAEJ844 TYPE A.5 (RM) 0 C56 FTG COUPLER PIPE ZERK /8 NPT STRAIGHT LONG THREAD 508 BEARING SWING DRIVE MOTOR GASKET SHOWN AS REFERENCE ONLY

20 6 EC Owner s Manual Mast Assembly - PN * 0 * #5074 MUST GO IN THIS MAST MOUNTING HOLE NOTE: WINCH CONTROLLER #48 SHOWN FOR REFERENCE ONLY PN 5068 ITEM PART DESCRIPTION QTY MAST EC4000 C590 WASHER 0.6 SAE FLAT YELLOW GR CAP SCR 0.6-X.75 HHGR BUSHING IGUS GFI CAP SCR 0.8-6X.50 HHGR WASHER 0.8 FLAT CAP SCR 0.5-0X0.50 HHGR5 8 D097 WASHER 0.5 FLAT SS CAP SCR 0.6-X.09 MOD EC CONTROLLER WARN 4440 EC BRKT OVERRIDE BUTTON EC WASHER 0.5 FLAT 0479 CAP SCR 0.5-0X0.75 HHGR POWER UNIT V EC COVER EC00 HDPE 6 04 WASHER 0. USS FLAT ZINC CAP SCR 0.-8X0.75 HHGR CAP SCR 0.8-6X0.75 HHGR WASHER 0.8 STAR EXTERNAL 0 58 CAP SCR 0.6-X.75 SHSS 5896 BRKT COVER EC CRANES C60 CAP SCR 0.5-0X0.75 BTNHD SS 0659 NUT HH NYLOC SS

21 Main Boom Assembly - PN 5079 Assembly Drawings 7 9 NUT USED AS WEDGE FOR WIRE ROPE PN 5079 ITEM PART DESCRIPTION QTY INNER BOOM EC CORD REEL WASHER 0.5 FLAT 4 C5606 CLAMP 0.5 BLK VINYL CAP SCR 0.5-0X0.8 HHGR5 6 c59 ZERK /8 NPT STRAIGHT WEAR PAD 0.50X.50X.00 8 D0790 WASHER 0.50 FLAT GR PC PLATE ANGLE INDICATOR 0 C606 NUT HHGR5 NYLOC 0069 BUSHING QSI BUSHING IGUS GFI CYLINDER.50X ZP PIN.00X6.8 D&T 5 90 PIN CAP 0.44X.75X0.9 SS 6 6 C65 WASHER 0.8 FLAT GR CAP SCR 0.8-6X.00 HHGR ZP PIN.00X5. D&T 9 457ZP PIN TEAR DROP.00X WASHER 0. SAE FLAT YELLOW GR8 70 CAP SCR 0.-8X.00 HHGR8 40 RECEIVER RADIO CONTROL 6 FCTN H D097 WASHER 0.5 FLAT SS CAP SCR 0.5-0X0.75 HHGR WASHER 0.5 LOCK WINCH 500DC WARN 7 50 CAP SCR MMX45MM HHGR WASHER 0.44 SAE FLAT YELLOW GR NUT HHGR5 0 C008 CLAMP 0.50 BLK VINYL RADIO RECEIVER SHOWN AS REFERENCE ONLY

22 8 EC Owner s Manual Extension Boom Assembly - PN PN 5077 ITEM PART DESCRIPTION QTY. 4 EXT BOOM ST EC CYLINDER.50X48.00 D0790 WASHER 0.50 FLAT GR CAP SCR 0.50-X.00 HHGR8 ZY WEAR PAD 0.8X.8X EXT BOOM ND EC PC FLAT BOOM STOP EC PIN HITCH 0.6X SHEAVE EC DIA.R/.00THK 0 454ZP PIN 0.75X.50 COTTER 04 MACHY WASHER 0.75ID 0GA COTTER PIN.5X PC PLATE CRADDLE EC CAP SCR 0.50-X4.50 HHGR SPRING ANTI BLOCK SUMMIT 6 C606 NUT HHGR5 NYLOC 7 05 WASHER 0.50 USS FLAT ZINC SWITCH LIMIT E7-B9-6C 9 D078 WASHER #0 SAE FLAT ZINC SCREW #0-4X0.8 SH SS 0505 CAP SCR 0.50-X.50 HHGR5 D056 CAP SCR 0.5-0X0.50 BTNHD SS

23 Cable & Hook Assembly - PN 5049 Assembly Drawings PN 5049 ITEM PART DESCRIPTION QTY. 5049PC PLATE SNATCH BLOCK EC SHEAVE EC DIA.R/.00THK 05 WASHER 0.50 USS FLAT ZINC NUT HHGR8 NYLOC SPACER 5 SNATCH BLOCK UHMW PC SPACER 5 SNATCH BLOCK CAP SCR 0.50-X.75 HHGR WIRE ROPE 0. 6X9 IWRC-XIP 90FT 9 96 PIN.8X.00 QUICK RELEASE 0 C608 HOOK CRANE- TON 075 MACHY WASHER 0.75ID 4GA 454ZP PIN 0.75X.50 COTTER 784 COTTER PIN.5X.00

24 0 EC Owner s Manual Radio Transmitter Assembly NOTE: ) P/N'S 5999 & 4958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER 4 6 ITEM PART DESCRIPTION QTY CONTROL HANDLE HOUSING 4 FCTN HET 580 CONTROL HANDLE FACE PLT 5 FCTN 485 GUARD RADIO SWITCH 4 FCTN CONTROL HANDLE GRIP LESS TRIGGER HET H SWITCH TOGGLE HET RADIO BATTERY TUBE AA HETRONIC RADIO SWITCH E STOP ASM HETRONIC RADIO 8 58 DECAL CONTROL HANDLE 5 FCTN

25 Chapter 4 - Replacement Parts Replacement Parts HYDRAULIC COMPONENTS PART# DESCRIPTION 4840 HYDRAULIC SWING MOTOR 5 GASKET - HYDRAULIC SWING MOTOR 45 POWER UNIT V EC VALVE CARTRIDGE - POWER UNIT V #90-D 4407 VALVE COIL - POWER UNIT V #494-D 4409 MOTOR V - POWER UNIT # V SOLENOID (volt hydraulic system) # HYDRAULIC RESERVOIR - POWER UNIT V # FILL CAP - HYDRAULIC RESERVOIR 980 C-BALANCE VALVE 495 PRESSURE SWITCH 589 SEAL KIT - MAIN LIFT CYLINDER 489 SEAL KIT - EXTENSION CYLINDER 48 CONTROLLER SOLENOID C07 O'RING - # 4 FACE SEAL C08 O'RING - # 6 FACE SEAL D45 O'RING - # 4 SAE D46 O'RING - # 6 SAE ASSEMBLY COMPONENTS 556 WORM GEAR - ROTATION BEARING 784 BEARING & SEAL KIT - ROTATION BEARING 55 BEARING RETAINER - ROTATION BEARING 06 BUSHING.00" X 0.50" 0069 BUSHING.00" X.00" 4508 WEAR PAD 0.8" X.50" X.00" 4509 WEAR PAD 0.8" X.8" X.50" 4978 BOOM STOP FLAT 90 PIN CAP 0.44" X.75" X 0.5" SS C65 WASHER 0.8 FLAT GR8 57 CAP SCR X.00" GR8 075 MACHINE WASHER -0.75" ID 4GA. 04 MACHINE WASHER -0.75" ID 0GA SHEAVE 960 WIRE ROPE 4977 HITCH PIN 0.6" X 4.00" 96 QUICK RELEASE PIN.8 X.00" 5086PC CRADLE PLATE 770 SPRING ANTI--BLOCK C608 HOOK -TON 0709 SAFETY LATCH FOR TON HOOK C59 GREASE ZERK ELECTRICAL COMPONENTS 505 LIMIT SWITCH 544 CORD REEL 4740 MOMENTARY SWITCH 777 PUSH BUTTON (volt hydraulic system) 506 WINCH 48 CONTROLLER SOLENOID 646 FUSE 50 AMP 8978 BOSCH RELAY RADIO REMOTE COMPONENTS 4976 RADIO REMOTE SYSTEM 509 HANDLE ASM 6975 E-STOP SWITCH 600 TOGGLE SWITCH 0088 LOWER TRANSMITTER HOUSING 544 BATTERY TUBE HOLDER 596 BACK UP CORD

26 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve () month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (4) months from date of manufacture, Twelve () month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (4) month from date of manufacture, and Thirty-six (6) month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in-service date, not to extend beyond forty-eight (48) months from date of manufacture. Stellar Tarper Systems: Twelve () month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (4) months from date of manufacture and Three () month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond fifteen (5) month from date of manufacture. The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by Stellar, the factory ship date will be used. Stellar s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar s option) of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of any warrantyapplicable damage within fourteen (4) days of its occurrence. If at all possible, Stellar will ship the replacement part within 4-hours of notification by the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner. Warranty claims must be submitted and shall be processed in accordance with Stellar s established warranty claim procedure. Stellar after-sales service personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the claiming party prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration. All damaged parts must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will be considered as part of the warranty claim. Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the type of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner, any field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated repair/service provider. All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-manufactured product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is modified or altered in any way not approved, in writing, by Stellar. The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the product in question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear and tear, accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care and maintenance duties as stated in Stellar s written instructions, recommendations, and specifications. Any damage resulting from owner/operator failure to perform such duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies associated with routine maintenance. The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above. In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of delay, or for any special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss of revenue, loss of use, wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost. All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar does not participate in, or obligate itself to, any such warranty. Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products theretofore manufactured. This warranty will apply to all Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar X-Tra-Lift Systems, and Stellar Tarper Systems shipped from Stellar s factory after January st, 00. The warranty is for the use of the original owner only and is not transferable without prior written permission from Stellar. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Revision Date: February 00 Document Number: 7040