Installation Instructions
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1 8-318 rev Installation Instructions Thank you for purchasing this anti-sway bar kit. Please read through these instructions before installation. Rear Anti-Sway Bar Kit for the Dodge 200/ 300 ( 96-02) part #19-2 INTRODUCTION Thank you for purchasing the ROADMASTR rear anti-sway bar kit. This kit is designed to improve the handling characteristics of your Dodge Ram 200/300 4WD pick-up by reducing the body roll and balancing the weight transfer during cornering. The antisway bar kit is engineered for long life and trouble-free performance. All the hardware needed for installation is included in this kit. Refer to the PARTS LIST in these instructions to identify the parts. SUGGSTD TOOLS The following are suggesting to complete the installation procedures. General hand tools Torque wrench Drill bits: 1/8, 3/8 Allen wrench lectric drill Failure to follow these instructions can result in property damage, personal injury or even death. ROADMASTR, Inc N 7th Ave. Vancouver, WA
2 PARTS LIST Part #19-2 Part art # Description Qty Rear sway bar, 1-1/ B142 Bracket, U Bushing, poly Bushing, poly hat Sleeve, 1-1/4 long 2 6. B31 nd link, B316 Bracket, frame mount Bolt, bttn hd 3/8 x 1-1/4 NC Sleeve, 1-3/8 long Locknut, 7/16 NC 2 Part art # Description Qty Bolt, 3/8 x 1-1/4 NC Washer, 1/2 cut Washer, 9/16 cut Locknut, 3/8 NC Locknut, 1/2 NC Washer, 3/8 cut Washer, D Bolt, 7/16 x 2-1/ Bolt, 1/2 x AQUALUB Grease (not shown) 1 Free xtended Warranty You must accurately and completely fill out and mail the product registration card within thirty (30) days from the date of purchase to qualify for your warranty. If we receive your card, completely and accurately filled out, within twenty (20) days from the date of purchase, we will extend the coverage to a total of two (2) years at no extra charge. Your product registration is an important record for ROADMASTR to keep in touch with you. It also enables us to expedite any future claim, update or recall that may arise concerning our products. 2 Rear Anti-Sway Bar Kit for Dodge 200/300 4WD
3 INSTALLATION The following instructions must be followed in the order listed to ensure a proper installation and to preserve the ROADMASTR warranty. 1. Support the rear axle. Place jack stands under the rear axle housing to correctly locate the mounting points for the links. Lower the axle housing onto the jack stands. Push the side of the body to make sure that the vehicle is stable. 2. Insert the saddle bracket bolts into the shock brackets. Note: the rear shock lower mount may need to be removed to permit this. Place washers on the bolts and proceed. Use a button head bolt in the hole closest to the shock. Use a 3/8 bolt in the other hole. 3. Grease the inside of the bushings. Use the provided Aqualube to grease the inside of the bushings. After greasing, place the bushings over the anti-sway bar. 4. Push the saddle brackets over the bushings. You may need a soft hammer to squeeze the brackets over the bushings.. Install sway bar to rear axle. Note: the center bend in the anti-sway bar should go up Use the D- shaped washers and nuts to secure. The bar is not centered front to rear on the brackets, but is centered with respect to the axle. 1 2 The anti-sway bar is not a load-bearing component Do not tow or hoist the vehicle using the anti-sway bar or its mounting brackets as attachment points. The anti-sway bar is not designed to carry the weight of the vehicle and may collapse, which will damage the antisway bar components, the suspension, or other components. The vehicle will detach or fall, which may cause severe personal injury. Failure to follow these instructions may result in property damage, personal injury or even death. P A S S I S D N G R DRIVR S SID Rear Anti-Sway Bar Kit for Dodge 200/300 3
4 INSTALLATION 6. Assemble the end bushings onto endlink. Push the poly bushings onto the endlinks. Push one of each size sleeve into the two endlinks. The one with the smaller ID is the top. Refer to the parts page. 7. Attach the upper mounting bracket to the endlink. Use the supplied 7/16 bolts to attach the upper mounting brackets to the endlinks. The flat tab of the bracket goes toward the front of the truck. Finger-tighten. 8. Attach each endlink to an anti-sway bar end. Use the supplied 1/2 bolts to attach each endlink to the inside of both anti-sway bar arms. Refer to the parts page to see where the washers go. Note: these pictures show the anti-sway bar using the factory endlink. 9. Check for mounting holes on the frame rails. On some models, there are already two holes that you can use to attach the upper mounting brackets. If holes are present, skip to Step 11. If the holes are not present, see Step Determine the location of the holes. Swing each endlink up to determine where to drill the holes. The end links should be roughly perpendicular to the ground. 11. Mark the frame rails and drill the holes. Mark the frame rails and punch marks with a center punch. Drill a 1/8 pilot hole and then follow up with a 3/8 drill bit.. Attach the upper mounts. Use the provided 3/8 bolts. Tighten all fasteners. Reattach the lower shock mounts and tighten those fasteners Road test and re-check the fittings. After road testing, re-check all fasteners for proper tightness if a fastener has worked loose or fallen off, re-tighten or replace it. Without all kit components properly tightened or in place, the anti-sway bar will not stabilize the vehicle at full capacity, which may cause reduced cornering ability or other reductions in vehicle handling or performance. Failure to follow these instructions may result in property damage, personal injury or even death. 4 Rear Anti-Sway Bar Kit for Dodge 200/300 4WD ROADMASTR, Inc
5 LIMITD WARRANTY 1. WARRANTY 1a. WARRANTY OF CONFORMITY AT TIM OF SAL ROADMASTR, Inc. warrants that at the time of sale of this product it will be free from defects in material and manufacture and will conform to ROADMASTR S specifications for the product. 1b. CONDITIONAL ON-YAR WARRANTY In addition to the preceding time-of-sale warranty, if the product registration card is completely and accurately filled out and mailed to ROADMASTR within thirty (30) days of purchase, ROADMASTR will provide an additional warranty that for a period of one year after sale the product will remain in good working order, PROVIDD THAT the product is installed and maintained in accordance with ROADMASTR S instructions and is not subjected to: (a) alteration or unauthorized repairs or repairs by anyone other than ROADMASTR or a ROADMASTR-authorized service center, (b) misuse, abuse, commercial use, or improper maintenance, (c) Acts of God (including without limitation hurricanes, tornadoes, floods, or other severe weather or natural phenomena), (d) failures due to products not supplied by ROADMASTR, or (e) other treatments, uses, or installations for which the product was not intended. This warranty extends only to the first retail purchaser-consumer of the product and is not transferable. XTNDD WARRANTY PRIOD: If ROADMASTR receives the product registration card, completely and accurately filled out, within twenty (20) days of purchase, ROADMASTR will enlarge the one-year warranty period in the preceding paragraph to a period of two years. 2. DISCLAIMR OF OTHR WARRANTIS The preceding warranties are the exclusive and sole express warranties given by ROADMASTR. They supersede any prior, contrary or additional representations, whether oral or written. No agent, representative, dealer or employee has the authority to alter or increase the obligations or limitations of this warranty. Any implied warranties, including the WARRANTY OF MRCHANTABILITY and any WARRANTY OF FITNSS FOR A PARTICULAR PURPOS, are limited in duration to thirty days or the term of the applicable express warranty provided above, whichever is longer. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. 3. XCLUSIV RMDY FOR ANY NONCONFORMITIS If during the applicable Warranty Period, the product does not conform to the preceding Warranties, notify ROADMASTR as provided below, and within a reasonable time ROADMASTR will provide, at its option, one of the following: (1) replacement components for any nonconforming or defective product or components or (2) the percentage of the purchase price for the nonconforming product equal to the percentage of the Warranty Period remaining when ROADMASTR is notified of the nonconformity. ROADMASTR will, at its option, (a) use new and/or reconditioned parts in performing warranty repairs and making replacement products, (b) use parts or products of original or improved design in the repair or replacement. If ROADMASTR repairs or replaces a product, its warranty continues for the remaining portion of the original Warranty Period or 60 days from the date of the return shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of ROADMASTR. ROADMASTR will not provide, and will not be liable for, labor, costs of removal or reinstallation of components, disposal, shipping, freight, taxes, or other incidental charges. THS RMDIS AR TH XCLUSIV AND SOL RMDIS FOR ANY BRACH OF WARRANTY. For any breach of warranty, the Owner must telephone ROADMASTR at within thirty (30) days after discovering the nonconformity. Do not return any product without first calling ROADMASTR and getting a return authorization number. Returned products must include the return authorization number and a copy of the original invoice, bill or other proof of the date of purchase. The date of purchase must coincide with the original warranty registration card on file. ROADMASTR will authorize (a) shipment of the product to ROADMASTR or (b) repair or replacement at the nearest warranty service center in both cases with shipping at your expense. Do not purchase replacement parts or pay for repair labor you will not be reimbursed. Compliance with the requirements of this paragraph is a condition to coverage under the Warranty: if these requirements are not complied with, ROADMASTR will have no obligation to provide any remedy for any breach of warranty. 4. DISCLAIMR OF INCIDNTAL AND CONSQUNTIAL DAMAGS IN NO VNT SHALL ROADMASTR B LIABL FOR ANY INCIDNTAL, SPCIAL, INDIRCT OR CONSQUNTIAL DAMAGS, WHTHR RSULTING FROM NONDLIVRY OR FROM TH US, MISUS OR INABILITY TO US TH PRODUCT OR FROM DFCTS IN TH PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.. APPLICABL LAW This Warranty will be interpreted, construed, and enforced in all respects in accordance with the laws of the State of Washington, without reference to its choice of law rules. The U.N. Convention on Contracts for the International Sale of Goods will not apply to this Warranty. 6. SVRABILITY If any provision of this warranty is found to be invalid or unenforceable, then the remainder shall have full force and effect, and the invalid provision shall be partially enforced to the maximum extent permitted by law to effectuate the purpose of the agreement. 7. ADDRSS FOR NOTICS TO ROADMASTR ROADMASTR, Inc., 6110 N 7th Ave., Vancouver, WA This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
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