12110BESTPLACE CINCINNATI,OHIO PHONE FAX

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1 12110BESTPLACE CINCINNATI,OHIO PHONE FAX

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3 TABLE OF CONTENTS PH(E) OUTRIGGERS - INSTALLATION MANUAL DESCRIPTION INSTALLATION SECTION 01 OUTRIGGER INSTALLATION GUIDELINES 02 ISOMETRIC VIEW, PH OUTRIGGER (WITH SHORT LEGS) 03 OVERALL DIMENSIONS, PH OUTRIGGER WITH SHORT LEGS 04 OVERALL DIMENSIONS, PH OUTRIGGER WITH LONG LEGS 05 RECOMMENDED MOUNTING TO TRUCK FRAME, SERIES OUTRIGGERS 06 SMALL PARTS IMAGE, PH OUTRIGGERS 07 SELECTOR VALVE OVERVIEW, HYDRAULIC CRANES & STABILIZERS 08 HYDRAULIC MAPPING, 1 OF 3, PH(E) OUTRIGGERS 09 HYDRAULIC MAPPING, 2 OF 3, PH OUTRIGGERS 10 HYDRAULIC MAPPING, 3 OF 3, PHE OUTRIGGERS 11 BATTERY CABLES & COMPONENTS INSTALLATION, PHE OUTRIGGERS H.P.U. & KIT 12 DEPARTURE ANGLE, REAR MOUNTED OUTRIGGERS 13 MOUNTING THE OUTRIGGER LEGS, SERIES OUTRIGGERS 14 LESS-CROSSTUBE CONFIG, 1 OF 7, WHEEL AXLE SUPPORTS & KEEPERS OVERVIEW 15 LESS-CROSSTUBE CONFIG, 2 OF 7, WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY 16 LESS-CROSSTUBE CONFIG, 3 OF 7, WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY 17 LESS-CROSSTUBE CONFIG, 4 OF 7, PH OUTRIGGER ASSEMBLY 18 LESS-CROSSTUBE CONFIG, 5 OF 7, PH OUTRIGGER ASSEMBLY 19 LESS-CROSSTUBE CONFIG, 6 OF 7, PH OUTRIGGER ASSEMBLY 20 LESS-CROSSTUBE CONFIG, 7 OF 7, PH OUTRIGGER ASSEMBLY PARTS BREAKDOWNS 21 PARTS BREAKDOWN, 1 OF 8, PH OUTRIGGERS, ITEMIZED LIST 22 PARTS BREAKDOWN, 2 OF 8, PH OUTRIGGERS, EXPLODED VIEW 23 PARTS BREAKDOWN, 3 OF 8, PH PULLOUT ASSEMBLY, ITEMIZED LIST 24 PARTS BREAKDOWN, 4 OF 8, PH PULLOUT ASSEMBLY, EXPLODED VIEW 25 PARTS BREAKDOWN, 5 OF 8, SERIES HYDRAULIC LEGS, ITEMIZED LIST 26 PARTS BREAKDOWN, 6 OF 8, SERIES HYDRAULIC LEGS, EXPLODED VIEWS 27 PARTS BREAKDOWN, 7 OF 8, PHE OUTRIGGERS H.P.U. & KIT, ITEMIZED LIST 28 PARTS BREAKDOWN, 8 OF 8, PHE OUTRIGGERS H.P.U. & KIT, EXPLODED DIAGRAM TABLE OF CONTENTS PH(E) INST. MANUAL A

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5 INSTALLATION SECTION

6 OUTRIGGER INSTALLATION GUIDELINES READ INSTRUCTIONS COMPLETELY PRIOR TO STARTING INSTALLATION. USE THE FOLLOWING S TO DETERMINE WHICH OUTRIGGER YOU ARE USING FOR THE CORRECT DIMENSIONAL DATA. IF THIS UNIT IS TO BE INSTALLED ON A VENTURO CRANE BODY CONTINUE TO THE OUTRIGGER ASSEMBLY SECTION OF THIS MANUAL. PRIOR TO MOUNTING THE OUTRIGGER CROSSTUBE, ORIENT THE OUTRIGGER SO THE LONGER PULLOUT IS ON THE CRANE SIDE OF THE TRUCK. REAR MOUNTED CROSSTUBE SHOULD BE CENTERED AT THE REAR OF THE TRUCK AND TIED INTO THE TRUCK FRAME, BODY LONGSILLS AND CRANE SUPPORT. INSTALLER IS RESPONSIBLE FOR PROPER MOUNTING BRACKETS AND HARDWARE THAT WILL BE NEEDED DURING THIS PROCESS. IF UNIT IS TO BE MOUNTED ON A SERVICE BODY DO NOT ATTACH CROSSTUBE TO BODY SHEET METAL UNLESS OTHERWISE SPECIFIED. ALLOW CLEARANCE BETWEEN CROSSTUBE AND BODY FOR THE OUTRIGGER LEGS TO BE FULLY RETRACTED. CONSULT CHASSIS UP-FITTER GUIDE PRIOR TO INSTALLATION FOR PROPER WELDING AND BOLTING PROCEDURES TO CHASSIS. SEE THE 'RECOMMENDED MOUNTING TO TRUCK FRAME' LEG INSTALLATION (REFER TO ASSEMBLY SECTION OF MANUAL) LEGS ARE ADJUSTABLE TO MAINTAIN PROPER CHASSIS OFF OF THE GROUND. THEY ARE DESIGNED TO WORK IN CONJUNCTION WITH THE CHASSIS SUSPENSION TO STABILIZE THE UNIT WITH THE BULK OF THE LOAD BEING SUPPORTED BY THE CHASSIS SUSPENSION AND TIRES. TIRES MUST BE SET AT THE PROPER PRESSURE ACCORDING TO THE CHASSIS MANUFACTURE AND OUTRIGGERS FULLY EXTENDED AND LEGS DEPLOYED ON FIRM LEVEL GROUND PRIOR TO CRANE USE. DEGREE DEPARTURE ANGLE BETWEEN THE BOTTOM OF THE REAR TIRE AND THE BOTTOM OF THE PAD LOCATED ON THE LOWEST POINT OF THE LEG. SEE THE 'DEPARTURE ANGLE' FOR HYDRAULIC OUTRIGGERS THE CONTROL VALVE AND SELECTOR VALVE ARE SUPPLIED IN KIT. IT IS THE INSTALLER'S RESPONSIBILITY TO SUPPLY NECESSARY HOSES AND FITTINGS BETWEEN THESE VALVES AND OUTRIGGER. REFER TO PROPER HYDRAULIC SCHEMATIC FOR YOUR PARTICULAR MODEL. IMPORTANT - THE SELECTOR VALVE IS DESIGNED TO SEPARATE THE CRANE AND OUTRIGGER HYDRAULIC CIRCUITS. THIS WILL NOT ALLOW OUTRIGGER USE WHILE IN CRANE MODE. FRONT MOUNTED FRONT MOUNTED CROSSTUBE WILL BE LOCATED ON TOP OF THE CHASSIS FRAME AND WELDED TO BODY LONGSILLS. ADDITIONAL SHEAR PLATES (INSTALLER SUPPLIED) TO BE WELDED TO CROSSTUBE AND BOLTED TO CHASSIS FRAME. CROSSTUBE TO BE SPACED AWAY FROM BODY FOR LEG CLEARANCE WHEN FULLY RETRACTED. SEE ASSEMBLY SECTION OF MANUAL FOR PULLOUT AND LEG INSTALLATION DETAIL. INSTALLATION GUIDELINES OUTRIGGERS

7 ISOMETRIC VIEW PH OUTRIGGER (WITH SHORT LEGS)

8 80 1/4" CROSSTUBE LENGTH 9" 6" 8" 90" 138" FULLY EXTENDED 48" MANUAL PULLOUT W/ LOCK-PIN 15 1/8" 15 1/2" 8" 9 13/16" 7 1/4" 31 7/16" 51 7/16" 8 5/16" 8 11/16" 26 5/8" 20" HYDRAULIC EXTENSION 93 11/16" /16" FULLY EXTENDED HIGHEST LEG MOUNT SHOWN 6" RANGE ADJUSTABLE FOR LEG MOUNTING AT 2" INCREMENTS OVERALL DIMENSIONS PH OUTRIGGER WITH SHORT LEGS

9 80 1/4" CROSSTUBE LENGTH 9" 6" 8" 90" 138" FULLY EXTENDED 48" MANUAL PULLOUT W/ LOCK-PIN 25 1/16" 25 7/16" 41 1/4" 8" 9 13/16" 7 1/4" 71 1/4" 8 3/16" 8 9/16" 38 5/16" 30" HYDRAULIC EXTENSION 93 11/16" /16" FULLY EXTENDED HIGHEST LEG MOUNT SHOWN 6" RANGE ADJUSTABLE FOR LEG MOUNTING AT 2" INCREMENTS OVERALL DIMENSIONS PH OUTRIGGER WITH LONG LEGS

10 BODY SILLS TRUCK FRAME BODY SILLS TRUCK FRAME 8" STRUCTURAL CHANNEL (RECOMMENDED) = SUGGESTED WELDING LOCATIONS (TYPICAL) RECOMMENDED MOUNTING TO TRUCK FRAME SERIES OUTRIGGERS

11 REFERENCE 21 FOR ITEM NUMBERS SMALL PARTS IMAGE PH OUTRIGGERS A

12 LEVER POSITION VS FLOW DIRECTION OUTRIGGER CLOSED CRANE DIRECTIONAL LEVER WASHER FLANGE BOLT SUPPLY SUPPLY VALVE BODY SELECTOR VALVE ADAPTER FITTING 8MO-8MJ ADAPTER FITTING 8MO-8MJ USE FOR MOUNTING BULKHEAD FITTING 8MJO-8MJ USE BULKHEAD NUT TO FASTEN SELECTOR VALVE TO MOUNTING BRACKET BRACKET SELECTOR VALVE OVERVIEW HYDRAULIC CRANES & STABILIZERS A

13 C C D USE THIS DRAWING TO DETERMINE THE HYDRAULIC PLUMBING & ROUTING FOR PH OUTRIGGERS A B A D B C D B D C A A B A B OUTRIGGER FUNCTIONS A = RIGHT LEG DOWN B = RIGHT LEG UP C = LEFT LEG DOWN IN C D A B VALVE BANK OUT C D A B D = LEFT LEG UP HYDRAULIC MAPPING, 1 OF PH(E) OUTRIGGERS A

14 CRANE FUNCTIONS A = RIGHT LEG DOWN B = RIGHT LEG UP C = LEFT LEG DOWN D = LEFT LEG UP SELECTOR VALVE PULLOUT SIDE P = T = PRESSURE SUPPLY TANK RETURN B A D C P C D A B T VALVE BANK T P HYDRAULIC MAPPING, 2 OF PH OUTRIGGERS A

15 FUNCTIONS A = RIGHT LEG DOWN B = RIGHT LEG UP C = LEFT LEG DOWN D = LEFT LEG UP P = T = PRESSURE SUPPLY TANK RETURN PULLOUT SIDE B D C A H.P.U. P C D A B T VALVE BANK HYDRAULIC MAPPING, 3 OF PHE OUTRIGGERS A

16 BATTERY REQUIREMENTS 12 VOLT VEHICLE BATTERY REQUIREMENTS 12 VOLT AUXILIARY BATTERY REQUIREMENTS 160 MINUTES RESERVE CAPACITY 100 MINUTES RESERVE CAPACITY 102 PLATES, 105 AMP-HR 78 PLATES, 70 AMP-HR NOTE: OPERATING WITH THE VEHICLE BATTERY 'ONLY' IS PERMISSIBLE, BUT NOT RECOMMENDED. RECOMMENDED BATTERY TERMINAL ATTACHMENT VENTURO CABLE BATTERY POST RECOMMENDED CIRCUIT BREAKER HYDRAULIC POWER UNIT DESCRIPTION PART NUMBER AMP, MANUAL RESET /16 x 1-1/2 BOLT ORIGINAL CABLE HYDRAULIC POWER UNIT MUST BE GROUNDED PER INSTALLATION DRAWING. CONSULT WITH CHASSIS MANUFACTURER FOR PROPER GROUND LOCATION. 16 GA X 18", BLACK GROUNDING STRAP (INCLUDED) TRUCK FRAME RECOMMENDED AUXILIARY BATTERY (NOT INCLUDED) -NEG +12V 2 GA X 25', RED BATTERY CABLE (INCLUDED) ENGINE 2 GA X 18", BLACK GROUNDING STRAP (INCLUDED) H.P.U. TRUCK FRAME +12V -NEG TRUCK BATTERY 2 GA X 18", RED +12V BATTERY CABLE (INCLUDED) CONTACTOR (INCLUDED) (LOCATE FOR OPTIMUM OPERATOR ACCESS AS CLOSE TO THE H.P.U. AS PRACTICAL) RECOMMENDED OPTION: CIRCUIT BREAKER OR FUSE; LOCATE CLOSE TO TRUCK BATTERY (SEE CHART AMP RATING) BATTERY CABLES & COMPONENTS INSTALLATION PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT A

17 DEPARTURE ANGLE MINIMUM DEPARTURE ANGLE REAR MOUNTED OUTRIGGERS

18 MOUNTING THE OUTRIGGER LEGS, SERIES OUTRIGGERS FOLLOW INSTRUCTIONS FOR MOUNTING SERIES OUTRIGGER LEGS. 1. DETERMINE PLACEMENT OF OUTRIGGER LEGS. REFER TO MODEL SPECIFIC 'OVERALL DIMENSIONS'. 2. USE HARDWARE & FASTENERS PROVIDED (REFERENCE IMAGE BELOW): [8] HEX HEAD CAP SCREW; 5/8-11 X 1-1/2", GR. 8, ZINC [8] LOCK NUT; 5/8-11, GR. 8, ZINC, NYLON-INSERT 3. INSERT BOLTS POINTING AWAY FROM OUTRIGGER (REFERENCE IMAGE BELOW). 4. TORQUE OUTRIGGER LEG BOLTS & NUTS TO 190 FT-LBS EACH. DECAL PLACEMENT 5. PLACE DANGER DECAL, [1] ON EACH LEG (SEE RIGHT). 4 MOUNTING POSITIONS 6" MOUNTING RANGE MOUNTING THE LEGS SERIES OUTRIGGERS A

19 OVERVIEW OF WHEEL AXLE SUPPORTS & KEEPERS, SERIES OUTRIGGERS REVIEW ILLUSTRATIONS & PROCEEDING STEPS BEFORE WELDING AXLE SUPPORTS & KEEPERS ON CROSSTUBE. BOTTOM SIDE 1/4 3X 2X 1/4 FRONT 1/4 2X WHEEL AXLE OVERVIEW SERIES OUTRIGGERS A

20 WELDING THE WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY PARTS NEEDED FOR WELDING AXLE SUPPORTS & KEEPERS REFERENCE 21 FOR ITEM NUMBERS 3 4 REFERENCE FOR PLACING AXLE SUPPORTS PLACE [2] AXLE SUPPORTS FLUSH TO SIDES PULL SUPPORTS BACK EVENLY MAKE [4] TACKS ON ENDS OF SUPPORTS ENSURE AXLE ROD FITS 5 6 PLACE LAST AXLE SUPPORT CENTERED PLACE EACH AXLE KEEPER ON OUTSIDE OF SUPPORTS FLUSH WITH EDGES EVEN WHEEL AXLE WELDING SERIES OUTRIGGERS A

21 WELDING THE WHEEL AXLE SUPPORTS & KEEPERS ASSEMBLY 7 8 1/4 MAKE [2] TACKS ON EACH AXLE KEEPER WELD EACH KEEPER TO CROSSTUBE & AXLE SUPPORTS 9 10 SETUP WHEELS & AXLE KEEP LAST AXLE SUPPORT CENTER USE WHEELS & AXLE TO ENSURE FIT /4 MAKE [2] TACKS TO CENTER SUPPORT FINISH WELDING SUPPORTS UNDERNEATH ALL AROUND WHEEL AXLE WELDING SERIES OUTRIGGERS A

22 ASSEMBLY OF PH OUTRIGGER WITH LESS-CROSSTUBE CONFIGURATION SET UP WHEELS & BEARINGS WITH AXLES, [2] SETS 21 - ITEMS 1, 4, & INSERT [1] SET INTO PULLOUT INSERT [1] SET INTO CROSSTUBE SLIDE PULLOUT INTO CROSSTUBE FASTEN NUT BAR RETAINERS INTO CROSSTUBE 21 - ITEMS 7, 8, & 9 PUSH PULLOUT AGAINST CROSSTUBE LESS-CROSSTUBE ASSY PH OUTRIGGERS A

23 ASSEMBLY OF PH OUTRIGGER WITH LESS-CROSSTUBE CONFIGURATION INSERT SHAFT THROUGH PIPE, LOCK COLLARS INSIDE 21 - ITEMS 14 & PUSH SHAFT INTO BOTTOM SLOT OF CROSSTUBE LOCTITE & FASTEN COLLARS CENTER & FLUSH FASTEN BULKHEADS IN HOLES FURTHEST APART 21 - ITEM FASTEN 60" HYDRAULIC TUBES TO BULKHEADS 21 - ITEM 22 FASTEN INNER HYDRAULIC TUBES TO BULKHEADS PLACE 47" HYDRAULIC TUBES 21 - ITEM 23 LESS-CROSSTUBE ASSY PH OUTRIGGERS A

24 ASSEMBLY OF PH OUTRIGGER WITH LESS-CROSSTUBE CONFIGURATION PUSH GROMMETS AROUND TUBES 21 - ITEM CLAMP AROUND GROMMETS 21 - ITEM 25 FASTEN CLAMP, ITEMS 26 & 27 REPEAT STEPS 25 TO 27 FOR OPPOSITE CLAMP LINE UP LOCK-PIN HOLES FOR PULLOUT & CROSSTUBE INSERT ROLL PINS 21 - ITEM 10 GREASE T-HANDLE'S SPRING 21 - ITEM 11 LESS-CROSSTUBE ASSY PH OUTRIGGERS A

25 ASSEMBLY OF PH OUTRIGGER WITH LESS-CROSSTUBE CONFIGURATION PLACE T-HANDLE PUSH SPRING-LOADED WASHER DOWN DRIVE ROLL PINS THROUGH FLUSH ON BOTH ENDS 35 COVER WITH RUBBER BOOT ATTACH SECURITY PIN'S KEY-RING ON EITHER TAB 21 - ITEM /4 ENSURE PIN IS THROUGH ALL TABS & CLAMP MEETS END PROCEED TO MOUNTING THE LEGS & HYDRAULICS WELD C-HANDLE ON PULLOUT LEG, CENTER TO PULLOUT LESS-CROSSTUBE ASSY PH OUTRIGGERS A

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27 PARTS BREAKDOWN

28 PARTS BREAKDOWN, PH OUTRIGGERS (LESS-CROSSTUBE PARTS INCLUDED) PARTS BREAKDOWN PH OUTRIGGERS B A 25461

29 PH PULLOUT ASSEMBLY SEE S 23 & REFERENCE 21 FOR ITEM NUMBERS PARTS BREAKDOWN (LESS-CROSSTUBE PARTS INCLUDED) PH OUTRIGGERS A

30 PARTS BREAKDOWN, PH PULLOUT ASSEMBLY PARTS BREAKDOWN PH PULLOUT ASSY A

31 REFERENCE 23 FOR ITEM NUMBERS 8 7 PARTS BREAKDOWN PH PULLOUT ASSEMBLY A

32 PARTS BREAKDOWN, SERIES HYDRAULIC LEGS ASSEMBLY PARTS BREAKDOWN SERIES HYD. LEGS A

33 PARTS BREAKDOWN, SERIES HYDRAULIC LEGS ASSEMBLY LEFT SHORT LEGS RIGHT LEFT LONG LEGS RIGHT REFERENCE 25 FOR ITEM NUMBERS PARTS BREAKDOWN SERIES HYD. LEGS A

34 PARTS BREAKDOWN, PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT (REF: 19401) PARTS BREAKDOWN PHE H.P.U./KIT (REF: 19401) A

35 REFERENCE 27 FOR ITEM NUMBERS - GND TOP VIEW 2 PARTS WITHOUT ITEM NUMBERS INCLUDED WITH COMPONENTS OIL LEVEL AW46 OR DEXRON III ATF RETRACT ALL CYLINDERS PRIOR TO SERVICING MOUNTING POSITION 1-1/2" FROM TOP VALVE BANK BATTERY REFERENCE 'BATTERY CABLES & COMPONENTS INSTALLATION' PARTS BREAKDOWN (REF: 19401) PHE OUTRIGGERS HYDRAULIC POWER UNIT & KIT B A 25466

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37 USER NOTES USER NOTES INSTALLATION MANUALS

38 USER NOTES USER NOTES INSTALLATION MANUALS

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40 VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of the most complete coverage available and, at no added cost to you. 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer s respective warranty. Our warranty covers: Repair or replacement of product Labor to repair or replace product Freight to return and/or replace product We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall become void if the product is improperly installed, modified, damaged, abused or used for application other than intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty supersedes all previous warranties, written or implied. Warranty Claims Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC. Revised: January BEST PLACE P: F: _VNT1-D

12110BESTPLACE CINCINNATI,OHIO PHONE FAX

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