INSTALLATION AND INSTRUCTIONAL MANUAL ELECTRIC V-BOX MATERIAL SPREADERS
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2 Contents SAFETY... MOUNTING INSTRUCTION ELECTRICAL CONTROL INSTRUCTION V-BOX PARTS DIAGRAMS AND LISTINGS SPINNER PARTS DIAGRAMS AND LISTINGS DRIVE SHAFT, GATE JACK, IDLER ASSEMBLY PARTS DIAGRAMS AND LISTING
3 THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR SAFETY ALERT SYMBOL THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DO- ING! SAFE EQUIPMENT INSTALLERS and OPERATORS: turn off all power before performing any service operations follow recommended operating procedures. Keep equipment in safe operating condition at all times. recognize and avoid HaZarDs while operating, servicing and maintaining equipment. NOTICE: INSTRUCTIONAL MATERIAL AND PARTS LISTS INCLUDED IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE
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6 ELECTRICAL INSTALLATION WARNING! BEFORE BEGINNING ANY INSTALLATION ON THIS UNIT, DISCONNECT THE TRUCK BATTERY NEGATIVE CABLE. WARNING! CONSULT VEHICLE MANUFACTURER FOR ACCEPTABLE MOUNTING. THE CONTROL BOX COULD INTERFERE WITH THE AIR BAG(S) AND THE OTHER FUNCTIONS OF THE OCCUPANT PROTECTIVE SYSTEMS, SUCH AS KNEE BOLSTERS!. Find an appropriate location to mount the control box.. Three holes, /6 in diameter will need to be drill in cab walls. a. Hole A will be used to run controller harness A from battery to control box and should be located appropriately in the fire wall. b. Hole B and Hole C will be used to run connecting harnesses B and C from the control box back along truck to the spreader motors. CAUTION: These holes should be located in such a way that the harnesses do not obstruct operation of the truck and must remain clear of any pinch points or heat sources. Note: The supplied grommets are for /6 holes and panel thickness of /6.. After holes are drilled, install grommets (item 7)and route harness.. Attach connectors ( items 8,9,,) to contacts for controller on Harness B and C These connectors are color coded and slide onto the contacts and lock into place. 5. Place the -conductor multi-cord liquid tight cord grip (item ) into the hole on the conveyor motor junction box. 6. Place the bare ends of Harness D through the holes in the -conductor insert (see harness drawing) for the cord grip. 7. Crimp the ring terminals (item 9) onto the bare conductors of Harness D and connect to motor terminals. WARNING! USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BATTERY EXPLOSION. DO NOT SMOKE AND AVOID OTHER SOURCES OF IGNITION. 8. Connect the ring terminals for the battery to the battery post. 9. Connect the rubber plugs on harnesses to motors to plugs on harnesses from motors. 0. Connect the color coded connectors to the corresponding connectors on the control box. START TRUCK AND TEST SPREADER FOR PROPER OPERATION
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8 ELECTRIC CONTROL SPECIFICATIONS ELECTRIC CONTROL PANEL AND INSTALLATION W/ SYSTEM SPECIFICATIONS
9 ELECTRICAL WIRING HARNESS
10 ELECTRICAL PARTS LISTING
11 8 PARTS DIAGRAMS AND LISTINGS
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15 ~ ITEM PART NUMBER P, CONTROL VBEL ELECTRIC DUAL KEY, COTTER PIN, MASTER WELD, DRAG CHAIN 0 FT Y, TAKE-UP HARDWARE Y, IDLER 6 TH -/ SHAFT WELDMENT, FEEDGATE CS WELD, HOPPER G CS WELD, DRIVE SHAFT SCREW, /8"-6x.5 SLT CTRSNK PLATE, V-BOX FLOOR PLATE, GEARBOX / CS PLATE, BEARING CS P, VBEL 8 POLYSPNR 0G CS FRM P, SPINNER SU EXT MOTOR, V 650 RPM 60A / HP I-BEAM WELDMENT 0 FT CS GEARBOX, 89: GATEJACK (LH-5-/8") FORM, MTG MOTOR 0G CS FORM, LONGITUDINAL COVER 0G CS FLOOR NOSEPIECE DECAL, SWENSON LOGO (BLACK) DECAL, SERIAL NUMBER DECAL, GATE RULER DECAL, DANGER (Conveyer) DECAL, CAUTION COTTER PIN, /8"X" BLADE, WIPER (SHORT) BEARING, /" BAR, WIPER BACKUP ADD-ON, SCREEN 0 FT /8"X" CLEVIS PIN SS /8"-6x.5" HH BOLT ZP 7 /8"-6x" CAR BOLT GR5 ZP 0 /8"-6 NYLON LOCKNUT ZP /8"-6 FLANGE NUT ZP 9 /8" FLATWASHER ZP 7 /"-0X/" HH BOLT SS /"-0 FLANGE NUT SS /"-x" HH BOLT ZP 6 /"-X-/" HH BOLT ZP /"- FLANGE NUT ZP /" LOCKWASHER ZP /" FLATWASHER ZP DESCRIPTION QTY
16 ~ ~ ITEM PART NUMBER P, INSTRUCT MANUAL VBEL P, CONTROL ELECTRIC DUAL KEY, COTTER PIN, MASTER WELD, DRAG CHAIN 0 FT Y, TAKE-UP HARDWARE Y, IDLER 6 TH -/ SHAFT WELD, I-BEAM 0 FT S WELD, HOPPER G S WELD, FEEDGATE WELD, DRIVE SHAFT SCREW, /8"-6x.5 SLT CSNK SS PLATE, V-BOX FLOOR 0 FT 0G S PLATE, GEARBOX / S PLATE, BEARING P, VBEL 8 POLY SPNR G S FRM P, SPINNER SU EXT G S MOTOR, V 650 RPM 60A / HP GEARBOX, 89: GATEJACK (LH-5-/8") FORM, MTG MOTOR 0G S FORM, LONGITUDINAL COVER G S FLOOR NOSEPIECE DECAL, SWENSON LOGO (BLACK) DECAL, SERIAL NUMBER DECAL, GATE RULER DECAL, DANGER (Conveyer) DECAL, CAUTION COTTER PIN, /8"X" BLADE, WIPER (SHORT) BEARING, /" BAR, WIPER BACKUP S ADD-ON, SCREEN 0 FT /8"X" CLEVIS PIN SS /8"-6x.5" HH BOLT S.S. 7 /8"-6x" CAR BOLT GR5 SS 0 /8"-6 NYLON LOCKNUT SS /8"-6 FLANGE NUT SS 9 /8" FLATWASHER S.S. 7 /"-0X/" HH BOLT SS /"-0 FLANGE NUT SS /"-x" HH BOLT S.S. 6 /"-X-/" HH BOLT SS /"- FLANGE NUT SS /" LOCKWASHER S.S. /" FLATWASHER S.S. DESCRIPTION QTY
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18 A ITEM PART NUMBER DISC, POLY 8".6 BORE CCW TIE, NYLON MOTOR, ELECTRIC / HP V KEEPER, HAIRPIN LARGE /8" FLATWASHER ZP 5/6" FLATWASHER ZP LOCKNUT, M6-.0 TOP LOCK SS /8"-6 FLANGE NUT ZP 5/6"-8 FLANGE NUT ZP BOLT, M6 X 0MM HH SS /8"-6x.5" HH BOLT ZP 5/6"-8X-/" HH BOLT ZP WELD, VBEL SPINNER FRAME 0G CS WELD, SPINNER HUB CS WELD, BAFFLE DESCRIPTION P, VBEL 8 SPNR 0G CS FRM A ITEM PART NUMBER A QTY ITEM PART NUMBER DISC, POLY 8".6 BORE CCW TIE, NYLON MOTOR, ELECTRIC / HP V KEEPER, HAIRPIN LARGE /8" FLATWASHER ZP 5/6" FLATWASHER ZP LOCKNUT, M6-.0 TOP LOCK SS /8"-6 FLANGE NUT ZP 5/6"-8 FLANGE NUT ZP BOLT, M6 X 0MM HH SS /8"-6x.5" HH BOLT ZP 5/6"-8X-/" HH BOLT ZP WELD, VBEL SPINNER FRAME G S WELD, SPINNER HUB S WELD, BAFFLE DESCRIPTION P, VBEL 8 SPNR G S DISC, POLY 8".6 BORE CCW TIE, NYLON MOTOR, ELECTRIC / HP V KEEPER, HAIRPIN LARGE /8" FLATWASHER ZP 5/6" FLATWASHER ZP LOCKNUT, M6-.0 TOP LOCK SS /8"-6 FLANGE NUT ZP 5/6"-8 FLANGE NUT ZP BOLT, M6 X 0MM HH SS /8"-6x.5" HH BOLT ZP 5/6"-8X-/" HH BOLT ZP WELD, VBEL SPINNER FRAME G S WELD, SPINNER HUB S WELD, BAFFLE DESCRIPTION P, VBEL 8 SPNR G S FRM QTY QTY
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22 SPROCKET, DRAG CHAIN SPROCKET, DRAG CHAIN SHAFT, OUTPUT COUPLING, OUTPUT ITEM PART NUMBER DESCRIPTION QTY
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27 Dealers have the responsibility of calling to the attention of their customers the following warranty prior to acceptance of an order from that customer for any SWENSON product. WARRANTY WHAT THIS WARRANTY COVERS Swenson Spreader LLC (hereinafter Swenson ) is committed to assuring Customer satisfaction with the Spreader (hereinafter "Product"). Swenson warrants to the original owner (hereinafter "Purchaser") of the Product to be free from defects in material and workmanship for the following term: Swenson warrants ALL PARTS AND ASSEMBLIES to be free from defects in material and workmanship for a period of one year from the date of purchase. Installation of the Product must be in accordance with Swenson s instructions. This warranty extends to the Purchaser and may not be assigned without the prior written approval of Swenson; except a distributor may assign this warranty to the first titled owner of the Product. If a Product has a defect in material or workmanship covered by the warranty, Swenson will (at our option) either replace or repair said part. Swenson s has sole discretion as to repair of defects covered by this warranty, or replacement of the Product. Swenson s responsibilities as described herein shall not exceed the amount of the purchase of the Product. WHAT THIS WARRANTY DOES NOT COVER Swenson s warranty does not extend to Product which have been misused, abused, improperly installed, repaired with non-genuine Swenson parts, improperly cared for, if materials such as lava rock or cinders are used, or for which payment has not been made. The warranty is void if repairs or alterations to the Product are made by unauthorized persons, or the Product serial numbers have been altered or defaced. All gasoline engines and hydraulic pumps are warranted by their manufacturer and not by Swenson Spreader LLC. Electrical or hydraulic components are not to be disassembled without the express written permission of Swenson Spreader LLC. THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SWENSON S MAXIMUM OBLIGATION AND LIABILITY UNDER THIS WARRANTY SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE PRESENT PURCHASE PRICE FOR THE SWENSON PRODUCT. SWENSON SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, WHETHER DIRECT OR INDIRECT, INCIDENTAL, CONSEQUENTIAL OR OTHERWISE ARISING OUT OF BREACH OF THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY. Some states do not allow limitations on how long an implied warranty will last or the exclusion or limitation of incidental or consequential damages. Defective parts returned to Swenson Spreader LLC must be accompanied by the following information: RGA # Spreader Model Serial Number Date Installed Where Purchased Purchaser accepts these terms and warranty limitations unless product is returned within fifteen days for full refund of purchase price. Effective /5/
28 SWENSON SPREADER LLC P.O. BOX 7 LINDENWOOD, ILLINOIS PHONE: (85)9-55 TOLL FREE: (888)85-7 SALES & SERVICE FAX: (866) swensonsales@swensonspreader.com website: IMPORTANT INFORMATION ENCLOSED
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