SYNCHRO TAPPER TM. Servo series. Mechanicai feed type tapping unit

Transcription

1 Servo series The tapping unit is equipped with C servo motor to achieve highly accurate and efficient tapping. Compacttype tapping unit with total length of 3. Upgrades efficiency for tapping small size threads. luminium M5 Steel M3.5 luminium M Steel M5 Repeatability of.3 or less, full tapping can be achieved. High tapping at max.,min 1. Mechanicai feed type tapping unit SYNCHRO TPPER TM N323E luminium M12 Steel M7 luminium M27 Steel M powerful unit with capacity of tapping large holes up to M27 in aluminium. 13 Nihombashi Honcho, Chuoku, Tokyo 1323, Japan TEL FX export@sugino.com Overseas Office U.S.. Mexico Czech Rep. France China India Thailand Singapore Indonesia Overseas Manufacturing Plant China Overseas Group Company Germany 115 S

2 Respond to faster, automated tapping processes. Mechanical Feed Tapping Unit P P Fully synchronized Remarkably improves productivity by Multi spindle tapper head P... 1 P P 2 3

3 STBH/L Spindle motor.35kw model Light & Compact H model High type L model High torque type Round shaped body luminium M12 Steel M1 Multispindle heads attachable djustable Spindle Noses See page 1 for details. Controller UC27U model (For STBH/L1: Protects motor by its builtin thermal relay.) STRT RETURN POWER LMP STRT BUTT RETURN BUTT SELECT SWITCH INCHING 1CYCLE TERMINL BLOCK (POWER) TERMINL BLOCK (SIGNL) Connector for the control cable Connector for the motor drive cable Terminal lug for Max.12. Terminal lug for the power the s 5.2 Max. Min. 3.2 Min Weight 9.5kg Wiring of power supply, I/O s Terminal block for power Specifications of I/O s Input Output Terminal block for Input cable Output cable Form Novoltage contact Input time Min..1 second Circuit voltage DC2V (Internal supply)... Normally open contact Return... Normally closed contact Form Power supply cable (2 2 core cap tire cable) No voltage 1a contact output (Relay contact) Max. applicable load C2V 1 (Inductive load) ORIGIN... Continuous at full return position TOTL STROKE... Continuous from full forward position until.5 sec. fter unit retracts to full return position. Basic operation Features 1. and fast return mechanisms cut down cycle time. The builtin automatic switching of fast and fast return significantly cut down idling time during tapping. Capacity STBH1 STBL1 Spindle 5Hz min 1 1, 2, 1, 1, , spindle 2 spindles 3 spindles spindles Hz L* ST* L* ST* L* ST* L* M5 M M M2 M3 M2 M M3 M3 M2 M3 M2 ST* M M M5 M M M3 M M2 M5 M M M3 M3 M2 M3 M2 M M5 M M M5 M3 M M3 M M5 M5 M M M3 M3 M2 M M M M5 M M M5 M M M M M5 M5 M M M3 M M5 M5 M M M3 M M2 M M M5 M3 M M2 M3 M2 M M M M5 M5 M M5 M3 M M5 M M M5 M3 M M3 M1 M M M M M5 M5 M 35 M M M M5 M5 M M M3 M12 M1 M1 M M M M M5 2 2 M1 M M M M M5 M5 M Full 2. Capable of setting at any angle. The small, lightweight unit can be set in any angle. This synchro tapper helps you produce your original spacesaving tapping machine Pitch feed 5Hz Hz Maximum tapping cycle time per minute Thread pitch /s time/min Threads /inch kg Note 1. The upper column of the chart is for a spiral tap and a point tap. The lower column is for hand tap No.2. Tapping capacities are conditional on the depth of tapping being limited to 1.5 times of the tap diameter. 2. llowable weight of multi spindle head to be attached to Synchro Tapper is as follows. Water proofing and dust proofing must be required when processing upward direction. (when working in a horizontal direction: 15Kg, in a vertically upward direction: 1Kg, in a vertically downward direction: Kg) 3. L*... luminium ST*... Steel Weight Motor spec. 3phase Volts. 2 mps V Hz Power.35kW Poles P Traveling chart of a cycle (adjustable range ) Full (adjustable range12 ) (adjustable range 1 ) Brake pitch feed (.3sec.) Note: Sequencer operation mode is also available. For circuit examples, please contact your nearest office. 1TC57RFC Depth of tap shank insertion TCF Depth of tap shank insertion Spindle taper JT Full Clamping range 1 12 Note 1. Single tapper head 1TC57RFC(optional) has chucking capacity of M1M3 with centering system. 2. Single tapper head 1TCF has chucking capacity of M3M12 with floating system(radial floating :. in diameter) 3. If spindle rotation exceeds 1,min 1, we recoend you to use 1TC57RFC or 1TCC. 113 Operation chart for one cycle 1 cycle operation chart for Synchro Tapper Clockwise Motor Stop Counter clockwise CL1 Clutch CL2 LS1 Micro switch LS2 LS3 Induction motor 13 Max. tapping depth Brake pitch feed.3 sec. Lead hole for drive cable (G 1/2) Lead hole for control cable (G 1/2)

4 STCP Spindle motor.kw model Long Round shaped body luminium M22 Steel M1 Multispindle heads attachable djustable Spindle Noses Controller UC2U model (For STCP31: Protects motor by its builtin thermal relay.) Indicator lamp"power" Push button switch Green Yellow Return Red Stop Select switch Inching (25) (235) 21 Rubber bush (Thermal reset hole) Wiring of power supply, I/O s Terminal block for power Terminal block for Input cable Output cable See page 1 for details Terminal Lug For the power Max.1 Min..2 Terminal Lug For the s Max. Min cycle Power supply terminal. Input and output terminal. Control cable m Drive cable m Weight.7kg Specifications of I/O s Input Output Form Novoltage contact Input time Min..1 second Circuit voltage DC2V (Internal supply)... Normally open contact Return... Normally closed contact Stop... Normally closed contact Form Power supply cable (2 2 core cap tire cable) No voltage 1a contact output (Relay contact) Max. applicable load CV.5 (Inductive load) ORIGIN... Continuous at full return position TOTL STROKE... Continuous from full forward position until.5 sec. fter unit retracts to full return position. Basic operation Features 1. Long. Long tapping unit with a 1 full. Capable of avoiding interference with fixtures or peripheral devices and making it easier for tool exchange. Capacity STCP31 5Hz Spindle min 1 Hz spindle 2 spindles 3 spindles spindles Full L* ST* L* ST* L* ST* L* ST* M1 M M12 M M1 M M M5 M12 M M1 M M M5 M M5 M1 M1 M1 M1 M12 M M1 M M1 M12 M12 M M1 M M M M22 M1 M1 M12 M1 M1 M12 2. and fast return mechanisms cut down cycle time. The builtin automatic switching of fast traverse and fast return significantly cut down idling time during tapping. Note 1. The upper column of the chart is for a spiral tap and a point tap. The lower column is for hand tap No.2. Tapping capacities are conditional on the depth of tapping being limited to 1.5 times of the tap diameter. 2. llowable weight of multi spindle head to be attached to Synchro Tapper is as follows. Water proofing and dust proofing must be required when processing upward direction. (when working in a horizontal direction: 35Kg, in a vertically upward direction: 25Kg, in a vertically downward direction: 25Kg) 3. L*... luminium ST*... Steel M M22 M1 M1 M1 M12 M M1 M Pitch feed 1 11 Maximum tapping Thread cycle time pitch Weight per minute 5Hz Hz /s time/min Threads /inch kg Motor spec. 3phase Volts. 2 mps V Hz Power.kW Poles P Traveling chart of a cycle (adjustable range ) Full (adjustable range 1) (adjustable range 11) Brake pitch feed (.3sec.) Note 1. Single tapper head 1TD1F has chucking capacity of M3M1 with floating system(radial floating :. in diameter) 2. Single tapper head 1TD2F has chucking capacity of M12M22 with floating system(radial floating :. in diameter) Operation chart for one cycle 1 cycle operation chart for Synchro Tapper Clockwise Motor Stop Counter clockwise CL1 Clutch CL2 Brake BR LS1 Micro switch LS2 LS3 Note: Sequencer operation mode is also available. For circuit examples, please contact your nearest office. Depth of tap shank insertion 21(M12 M1) 25(M17 M22) 1TD1F Depth of tap shank insertion M 1 Depth15 Detail view of spindle end shape 1TD2F Full Clamping range Induction motor 795 Max. tapping depth Brake pitch feed.3 sec. Lead hole for control cable (G 1/2) Lead hole for drive cable (G 1/2) Lead hole for continuous revolutions of fan motor(g 1/2) Note: bove is a sequence chart of mechanical movement. The above diagram shows that the brake movement is off, when the electric is on, and on when the electric is off

5 ttaching multi spindle head in tapper unit Indicator lamp /Stop button Select switch (inching, 1 cycle, EXT) Push button Forward button Reverse button Brake resetting button 7 (Mounting hole) Lead hole for cables 5m accessory cables Cables prepared by customers Cable for LS confirmation Cable for LS confirmation Cable for LS confirmation Brake Cable Power supply cable(3.5 2,core) Motor drive cable(3.5 2,core) Input cable(.5 2,core) Internal I/O terminal of UC2U ( position) Second origin LS (Max. tapping depth position) Brake resetting Power Supply 5/Hz Power supply for motor Input Output Weight 2.5kg Output cable(.5 2,1core) 1. Capable of tapping R1(luminium) The powerful motor enables processing largediameter thread, taper thread and multistart thread.capable of tapping R3/, M roll forming tap in S5C steel. STEH527 STEL527 Spindle min spindle 2 spindles 3 spindles spindles L* ST* L* ST* L* ST* L* ST* M27 M1 M M12 M1 M1 M1 M1 M22 M12 M1 M1 M12 M M12 M M33 M M22 M1 M M12 M1 M1 M2 M1 M1 M1 M1 M1 M12 M M3 M22 M27 M1 M22 M1 M22 M12 M27 M1 M22 M12 M1 M1 M1 M1 M5 M M3 M22 M M M27 M1 M39 M2 M27 M1 M2 M1 M22 M12 M M3 M2 M27 M33 M22 M33 M M5 M27 M33 M22 M27 M1 M2 M1 2. Capable of mounting multispindle tapper head on STE. Tapping process cost can be reduced by mounting multispindle tapper head. Full Maximum tapping cycle time per minute time/min 15 Motor spec. Power kw Poles P Thread pitch Note 1. The upper column of the chart is for a spiral tap and a point tap. The lower column is for hand tap No.2. Tapping capacities are conditional on the depth of tapping being limited to 1.5 times of the tap diameter. 2. Tapping is same in both 5Hz and Hz regions.(power supplied to the motor by inverter inside the controller is Hz.) 3. The can be changed by replacing pulleys. But changeover between STEH and STEL requires a motor and a belt replacement in addition to the pulleys.. llowable weight of multi spindle head to be attached to Synchro Tapper is as follows. Water proofing and dust proofing must be required when processing upward direction. (when working in a horizontal direction: Kg, in a vertically upward direction: 9Kg, in a vertically downward direction: 9Kg) 5. L*... luminium ST*... Steel. Motors for,2,, voltage are available. Threads /inch Weight kg 1 1 Full (adjustable range ) Full 5 Secondary origin adjustable range 25 1 cycle operation chart for Synchro Tapper Motor Brake ( position) (Max. tapping depth position) Clockwise Stop Counter clockwise BR LS LS Max. tapping depth.3 sec. Note:bove is a sequence chart of mechanical movement. The above diagram shows that the brake movement is off, when the electric is on, and on when the electric is off. Input Output Form Novoltage contact Input time Min..1 second Circuit voltage DC2V (Internal supply)... Normally open contact Return... Normally open contact Stop... Normally closed contact Use relay contact for extremely light load. i.e. Omron G2 or MY2Z Form Note 1. By using LS, which comes standard with the unit, secondary origin can be set within secondary origin adjustable range. 2. Sequencer operation mode is also available. For circuit examples, please contact your nearest office () () 35 () Seal connector 1TD 2F 21(M12 M1) Depth of tap shank insertion 25(M17 M22) 25 1TD1F Depth of tap shank insertion 2 MT3 socket 1TD socket Brake resetting: DC9V(Innerunit power supply) Novoltage contact output Max. applicable load C2V (Inductive load) ORIGIN... Output at original position End of 1cycle:.5 sec. after 1cycle bnormality: bnormal output (motor, cycle time over) Notes 1. single tapper head can be attached by mounting optional 1TD socket. 1TD1F/2F is optional. 2. Tap holders WFLP3/MT(M1M3)manufactured by NT Tools, Co. are attachable to MT spindle. Tap holder is to be supplied to our customers. 3. WFLP2/MT3(MM22)can be attached by mounting optional MT3 socket. Tap holder is to be supplied to our customers.. When Synchro Tapper is attached horizontally, set drain outlet downward direction MT TD socket Induction motor Mounting hole Full

6 Options djustable Spindle Noses Sugino supplies adjustable spindle noses other than those shown below upon request Flex Stands Mounting hole C D K H M 1.25 Depth H Mounting hole H H.1.23 B B E 3.1 MX MX F H H MX Note 1. Detailed dimension of the spindle head is the dimension suggested by NT Tools, Co. 2. Face the drain downward if installing the Synchro Tapper leveled or slanting downward. 3.1 MX Symbol FS7 US7 B C D E F G H J K pplicable synchro tapper STBH model, STBL model J MultiSpindle tapping head Spindle pitch adjustable type Fixed spindle type FS92 US92 US921SC Note : US921SC type is a swivel support exclusively for the Synchro Tapper STCP31. Level Clamps STCP model G 7 Tapper heads with adjustable pitch. Quick change type Sugino can provide Tapper Heads for your needs. Offset fixed type D Mounting hole F G H E B 1 1 K 1 C L Symbol B C D E F G H K L pplicable synchro tapper ttaching and detaching of head ass'y can be easily done by single operation. The changing time required is only 1 2 minutes. Tapper head which avoids interference between tapping unit and jig fixture or workpiece. LC7 LC7H LC1 LC1H STBH model, STBL model STCP model 1 11