METHOD FOR INSTALLING AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY
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1 REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM 50 DISASSEM AND ASSEM- Pull out curved tip (a) of AdBlue/DEF tank sensor (28) carefully not to interfere with the tank (29). Cover the connection with a clean plastic sheet, etc. to prevent entering of dust or sticking of AdBlue/DEF. After disconnecting the heater hose, install vinyl sack to the hose side and plug the nipple side to prevent leakage of AdBlue/DEF. METHOD FOR INSTALLING AdBlue/DEF TANK SENSOR FLANGE ASSEM AdBlue/DEF tank assembly 1. Install O-rings (30) and (31), and install AdBlue/DEF tank sensor flange assembly (28). Use new O-rings (30) and (31). Check if tip (b) of AdBlue/DEF tank sensor (28) is certainly inserted into tank grooving bottom (c). If any foreign material is mixed into AdBlue/DEF tank, it may be the cause of the failure. Do not use grease, lubricating oil or any lubricating substance. Apply distilled water to AdBlue/DEF tank sensor flange assembly (28) to prevent O-rings (30) and (31) from being damaged, dropped, caught, and twisted. 2 O-rings (30) and (31): Distilled water If any foreign material is mixed into AdBlue/DEF tank, it may be the cause of the failure. Do not use grease, lubricating oil or any lubricating substance. 2. Install mounting bolts (27) (12 pieces). 3 Mounting bolt (27): 9.5 to 10.5 Nm {0.97 to 1.07 kgm} PC290LC-11
2 50 DISASSEM AND ASSEM- REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM Hose, Connector 3. Install the following hoses. Hose (21): Air bleeding Hose (22): AdBlue/DEF suction hose Hose (23): Heater IN Hose (24): Heater OUT Hose (25): AdBlue/DEF return hose 4. Install the following connectors. Connector K10 (15) Connector P63 (16) Connector MB06A (17) Connector MB04 (18) 5. Install clamp (19). 6. Install clips (20) (7 places). Cover 7. Install breather (14) with mounting bolt (13). 8. Install cover (12) with mounting bolts (11) (3 pieces). PC290LC
3 REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM 50 DISASSEM AND ASSEM- 9. Install fuel tank front cover (10) with mounting bolts (9) (4 pieces). AdBlue/DEF tank filler port case 10. Sling AdBlue/DEF tank filler port case (8) and install it. REMARK Remove cap (a) on the top of AdBlue/DEF tank filler port cover (8), and install lifting tool to it. 4 AdBlue/DEF tank filler port case (8): 15 kg 11. Install mounting bolts (7) (4 pieces). REMARK Bolts on the left side of the machine are provided outside of the case, and right side bolts are inside PC290LC-11
4 50 DISASSEM AND ASSEM- REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM 12. Close drain valve (34). 13. Install undercover (33). AdBlue drain plug 14. Tighten drain plug (6). 3 Drain plug (6): 9.8 to 12.7 Nm {1.0 to 1.3 kgm} PC290LC
5 REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM 50 DISASSEM AND ASSEM- 15. Disconnect tool B which was installed when draining of AdBlue/DEF, and connect breather hose (4) to the breather. 16. Close AdBlue/DEF tank filler port cover (3). Undercover 17. Install AdBlue/DEF tank front cover (2) with mounting bolts (1) (2 pieces). Adding AdBlue/DEF 18. Refill AdBlue/DEF tank with AdBlue/DEF to the specified level through the filler port. 5 AdBlue/DEF tank: 39 l (For details, see STRUCTURE AND FUNCTION, TABLE OF FUEL, COOLANT, AND LUBRI- CANTS.) Refilling with coolant 19. Refill the radiator with coolant to the specified level through the coolant filler port. Run the engine to circulate the coolant. Then check the coolant level again. (For details, see STRUCTURE AND FUNCTION, TA- BLE OF FUEL, COOLANT, AND LUBRICANTS.) PC290LC-11
6 50 DISASSEM AND ASSEM- REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE AS- SEM 5 Radiator (coolant): 36 l PC290LC
7 REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50 DISASSEM AND ASSEM- REMOVE AND INSTALL AdBlue/DEF TANK SENSOR AdBlue/DEF tank sensor flange assembly AdBlue/DEF sensor METHOD FOR REMOVING AdBlue/DEF TANK SENSOR AdBlue/DEF tank sensor flange assembly 1. Remove AdBlue/DEF tank sensor flange assembly. For details, see REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEM. AdBlue/DEF sensor 2. Remove clamp (1). 3. Remove mounting bolts (2) (4 pieces), and remove AdBlue/DEF sensor (3). Pull out tip (a) of AdBlue/DEF tank sensor (3) carefully not to interfere with edge (b) of AdBlue/DEF tank sensor flange assembly. METHOD FOR INSTALLING AdBlue/DEF TANK SENSOR AdBlue/DEF sensor 1. Install O-ring (4). REMARK Use a brand new O-ring. If any foreign material is mixed into AdBlue/DEF tank, it may be the cause of the failure. Do not use grease, lubricating oil or any lubricating substance. Apply distilled water to O-ring (4) for lubricating. 2 O-ring (4): Distilled water PC290LC-11
50 DISASSEMBLY AND ASSEM- REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY
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