Coolant Pump, Remove and Install (Z 22 SE)
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- Barry Paul
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1 Page 1 of 10 Coolant Pump, Remove and Install (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the rear engine cover (1). 4. Detach the rear engine cover. 6 bolts (2) and (3) 5. Raise the lifting ramp. 6. Remove the lower engine splash shield (1). 13 bolts
2 Page 2 of Place a drip tray underneath. 8. Drain the coolant. Open the coolant drain plug at the radiator and the coolant pump (1). Tighten the coolant drain plugs. Tightening torque 20 Nm 9. Lower the lifting ramp.
3 Page 3 of Detach the lower heat shield (1). 3 bolts
4 Page 4 of Remove the upper heat shield (1). Detach the engine lifting eye (2). 1 nut 3 studs 12. Detach the coolant hoses. 3 off (1) and (3) 13. Detach the coolant temperature sensor wiring harness (2). 14. Detach the lambda probe wiring harness. 1 clip
5 Page 5 of Remove the thermostat housing. 1 stud (3), 2 bolts (1) Lift out to the top with coolant pipe (2). 16. Detach the coolant pipe. 17. Unscrew the coolant pump. 1 bolt (1) (transmission side) 18. Raise the lifting ramp.
6 Page 6 of Remove the coolant pump housing cover. 1 stud (2), 4 bolts (1) Note: Note the centring sleeves. 20. Detach the coolant pump service opening. 4 bolts (1) Take out together with the gasket.
7 Page 7 of Secure the coolant pump sprocket with KM-J (1). Insert KM-J Attach it to the coolant pump sprocket. Attach KM-J to the timing case. Use the two bolts (2) of the coolant pump service opening. 22. Unscrew the coolant pump sprocket. 3 bolts (3) 23. Remove the coolant pump. 2 bolts (timing case side) (2) Note: 1 of the bolts cannot be taken out. 1 bolt (transmission side) (1)
8 Page 8 of 10 Install 24. Install the coolant pump. Use a new seal (1). Align the coolant pump drive gear (2). 2 bolts (timing case side) 1 bolt (transmission side) Note: Note the different bolt lengths. Tightening torque 23 Nm 25. Attach the coolant pump sprocket. Tightening torque 8 Nm 26. Remove the holding tool KM-J Attach the coolant pump service opening. Use a new gasket. Tightening torque 7 Nm 28. Attach the coolant pump housing cover.
9 Page 9 of 10 Use a new oil seal. 29. Lower the lifting ramp. 30. Attach the coolant pump. 1 bolt (transmission side) Tightening torque 22 Nm 31. Attach the coolant pipe (2). Note: The lug on the coolant pipe engages in the cut out on the thermostat housing. Use new seals (1). Coat the oil seals with silicone grease (white). 32. Clean the sealing surfaces. Cylinder block, thermostat housing
10 Page 10 of Install the thermostat housing. Use a new oil seal. Insert with the coolant pipe. Tightening torque 9 Nm Attach the clip. 34. Attach the lambda probe wiring harness. 1 clip 35. Attach the coolant temperature sensor wiring harness connector. 36. Connect the coolant hoses. 3 off 37. Install the upper heat shield. 3 studs Attach the engine lifting eye. 1 nut Tightening torque 23 Nm 38. Attach the lower heat shield. 3 bolts Tightening torque 8 Nm 39. Fill up with coolant and correct as required. 40. Install the rear engine cover. Check the alignment. 6 bolts, tightening torque 14 Nm 41. Close the rear engine cover. 42. Raise the lifting ramp. 43. Attach the lower engine splash shield. 13 bolts 44. Lower the lifting ramp. 45. Connect the battery. 46. Close the bonnet. 47. Reprogram the volatile memories.
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