Utilities (electric & natural gas) allocate resources to promote energy efficiency
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2 Utilities (electric & natural gas) allocate resources to promote energy efficiency DCEO administers Public Sector through its Illinois Energy Now Program
3 Encourage investment in energy efficiency through: Boiler Tune-Ups Steam Trap Replacement Pipe Insulation Applications Accepted through May 15 th, 2012
4 Applicant (Boiler Owner) Lower Energy Bills (estimated payback ~ 6 months) Higher reliability of heating system Contractor Encourage tune-up and maintenance with existing customers Attract new customers DCEO Secure cost effective energy savings
5 Customers who apply must receive natural gas delivery service from Ameren Nicor Peoples North Shore Public Sector facilities Local Governments, Municipal Corporations Schools, Community Colleges, Public Universities State/Federal facilities
6 Boiler Tune-Ups Boiler size >200,000 Btuh High/Low ($300) or Fully Modulating ($600) No previous tune-up within last 12 months Steam traps For traps that are leaking steam (failed open ) Detection method (pyrometer, ultrasound or visual) $60 - $300 per steam trap No previous scheduled maintenance within 24 months
7 Pipe Insulation o Available for missing/defective Insulation (not for new pipes) o Incentives vary by pipe size and R factor o Documentation (pictures) of existing Insulation and new Insulation are required Nominal Pipe Size R Factor of 5 R Factor of 7.5 R Factor of 10 < 1" $3/ft $4/ft $6/ft 1 1/4" 2" $4/ft $5/ft $7/ft 2 1/2" 5" $6/ft $7/ft $9/ft > 5" $8/ft $9/ft $11/ft
8 Application must be submitted by the facility/boiler owner Contractor information/sign-off required (final application) Pre-Approval Application required only if: Total incentive request will exceed $10,000 (and/or) Total estimated # of failed steam traps exceeds 30 (and/or) Total estimated installed pipe insulation exceeds 300 linear feet Customer wants to confirm eligibility and reserve incentive funds prior to completion of work
9 Final Approval Application always required DCEO will review, approve and issue the check Guidelines
10 Copy of Natural Gas Bill Invoices & receipts for work performed and materials purchased Appendix A Application Complete Sections 1, 2, and 3 (General Information / Building Information / Applicant Certification) Appendix B - Section1- Contractor Boiler Tune-Up Reporting Requirements If Steam Trap Incentives Applied For: Appendix B Section 2 Technician Steam Traps Reporting Requirements If Pipe Insulation Incentives Applied For: Appendix B Section 3 Technician Pipe Insulation Reporting Requirements
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12 Must be filled out in its entirety Section 1: General Information Section 2: Building/Facility Information Section 3: Applicant Certifications
13 Section 1: Contractor Boiler Tune-Up Reporting Requirements Section 2: Technician Steam Traps Reporting Requirements Section 3: Technician Pipe Insulation Reporting Requirements
14 Must be completed by the Contractor performing the work Complete a separate Section 1 for each boiler included in the application A copy of the Contractor s standard Combustion Report must be attached to the filled out worksheet.
15 Tune-Ups must produce energy savings to be eligible (e.g. after tune-up readings must have higher efficiencies than before tune-up readings)
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17 Pre and Post Combustion data (O2, CO, CO2, Excess Air, Stack Temp, Combustion Efficiency)
18 Checklist of tasks to be completed The contractor performing the tune-up is required to initial that each of the following tasks has been completed. Measure combustion efficiency before tune-up using an electronic flue gas analyzer Include copy of combustion analyzer test (combustion report) Adjust airflow and reduce excessive stack temperatures Adjust burner gas input, manual or motorized draft control Clean burners, combustion chamber and fire-side exchange surface Inspect and clean burner nozzles Check for proper venting Complete visual inspection of system piping and insulation Check safety controls Check adequacy of combustion air intake Measure combustion efficiency after tune-up using an electronic flue gas analyzer
19 Identify method of failure detection: Pyrometer (Infrared Thermometer) Listening Device (Ultrasounds) Visual Inspection Provide Steam Trap Information ID Tag Number Trap Location Trap Type Technician Initials verifies failed trap (open position) Calculate Energy Savings utilizing Steam Trap Savings Spreadsheet
20 Steam Traps incentives are $60 <15 psi $ psi to 50 psi $ psi to 125 psi $300 >125 psi
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22 RESULTS STEAM TRAPS GAS SAVINGS 2, Therms < Value to report in Boiler Tune Up Special Sale Guidel INPUT VALUES Convers ion constant C lb water/gal Sonic dischage coefficient for sqared edge orifice Cd 0.8 Conversion constant C Therms/Btu Isentropic sonic mass flow constant for steam C lbm*r^0.5/sec lb Conversion constant C sec/hr Enthalpy of Boiler Feed Water h1 88 Btu/lb Enthalpy of Steam at Line Pressure h Btu/lb Boiler combustion efficiency ηb 76.00% Line Temperature of Steam Ts 212 F Boiler feed water temperature Tw 120 F Line Pressure of Steam p psig Gas Rate (OPTIONAL): Gc $0.70 /Therm < OPTIONA ID TAG Number Location/Description Diameter of Steam Trap Orifice (in) Annual Operating Hours of Steam System (hrs/yr) Mass Flow of Steam Trap (lbm/yr) Gas Savings (Therms/yr) Gas Cost Savings ($/yr) 7048I663 Boiler Room NE Corner 5/32 2,000 51, $ I664 Boiler Room NE Corner 5/32 2,000 51, $ I665 Boiler Room NW Corner 1/8 2,000 33, $ I666 Boiler Room NW Corner 3/16 2,000 74,279 1, $ $ $ $ $0
23 Rebate available for adding insulation to existing bare pipe or replacing damaged existing insulation Insulating new pipes is not eligible Document status of pipe insulation (pictures) before and after repair Provide pipe insulation information (worksheet) Utilize insulation savings calculator software (available at
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26 Go to to find: Guidelines, Application, Worksheets for Public Sector Natural Gas Boiler Tune-up Special Offering Steam Traps Spreadsheet Pipe Insulation Savings Calculator
27 Applications will be accepted at the following address: Energy Resources Center Boiler Tune-Up Special Sale 1309 South Halsted Street, Suite 221 Chicago, Illinois Stefano Galiasso (312)
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