Size: px
Start display at page:

Download ""

Transcription

1 Page 1 of Volvo S40 2.4L Eng Base TIMING BELT REPLACEMENT - 2.4L & 2.5L TURBO, 5-CYLINDER REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. REMOVAL & INSTALLATION > TIMING BELT > REMOVAL Question: More info somewhere? 1. Lift coolant expansion tank out of holder and place on top of engine. Fit Lifting Beam ( ). See Fig 1. Fig 1: Installing Lifting Beam 2. Remove bolts for engine mount limiter. Remove limiter. Remove bolts holding engine mount to cylinder head. See Fig 2. Remove engine mount.

2 Page 2 of 8 Fig 2: Removing Engine Mount & Limiter 3. Remove front transmission cover bolts and covers. 4. Raise and support vehicle. Remove right front wheel. Remove fender liner. Lower vehicle so that timing belt pulley is visible and Lifting Beam is accessible. 5. Disconnect power steering pressure line from pump. See Fig 3. Clean any spilled fluid immediately. Seal line and pump opening.

3 Page 3 of 8 Fig 3: Disconnecting Power Steering Pressure Line From Pump 6. Remove outer accessory drive belt. Rotate outer tensioner clockwise and remove belt. 7. Remove vibration damper. Remove 4 outer damper bolts first using crankshaft center nut to counter. Use Counterhold ( ) to hold damper and remove crankshaft center nut. See Fig 4. Remove Counterhold and work vibration damper loose.

4 Page 4 of 8 Fig 4: Using Counterhold To Remove Vibration Damper Courtesy of VOLVO CARS OF NORTH AMERICA 8. Turn crankshaft clockwise until crankshaft and camshaft timing marks align. See Fig 5. Lower engine so that belt tensioner bolts are accessible from underneath.

5 Page 5 of 8 Fig 5: Aligning Crankshaft & Camshaft Timing Marks 9. Loosen belt tensioner center bolt slightly. Hold center bolt and turn eccentric clockwise using a 6mm Allen key. Turn to 10 o'clock position and remove timing belt from pulleys. NOTE: Tensioner and idler pulley will not be reused. 10. Remove belt tensioner and idler pulley. Discard both. REMOVAL & INSTALLATION > TIMING BELT > INSTALLATION NOTE: Timing belt tensioner and idler pulley MUST be replaced with timing belt.

6 Page 6 of 8 1. Fit new tensioner with center bolt. Ensure tensioner fork is centered over rib in engine block. Ensure Allen key hole on eccentric is at 10 o'clock position. Install new idler pulley and tighten bolts to specification. See TORQUE SPECIFICATIONS. 2. Ensure timing marks are aligned. Install timing belt in the following order: 1. Crankshaft. 2. Idler pulley. 3. Intake camshaft. 4. Exhaust camshaft. 5. Water pump. 6. Tensioner. NOTE: Engine MUST be cold to accurately adjust timing belt tension. Approximately 20 C (68 F) is a suitable temperature. At higher temperatures (engine at operating temperature or a high outside temperature, for example) the indicator is further to the right. See Fig 1. Fig 1: Adjusting Timing Belt Tension 3. Install crankshaft center nut. Turn crankshaft slowly clockwise until timing belt tension is correct. Belt must be in tension between intake camshaft pulley, idler pulley and crankshaft pulley. 4. Hold tensioner center bolt still and turn eccentric clockwise until tensioner indicator passes marked position. Then turn eccentric back so indicator reaches marked position in center of window. Hold eccentric still and tighten center bolt to specification. See Fig 2 and TORQUE SPECIFICATIONS. Ensure indicator is still in correct position.

7 Page 7 of 8 Fig 2: Adjusting Timing Belt Tensioner Courtesy of VOLVO CARS OF NORTH AMERICA 5. Press on timing belt between pulleys and ensure tensioner moves easily. Install upper timing cover. Turn crankshaft clockwise 2 revolutions and ensure crankshaft and camshaft timing marks align. 6. Ensure tensioner indicator is within marked area. If not, adjust belt tension again. If so, go to next step. 7. Install vibration damper. Use Counterhold ( ) to tighten crankshaft center nut. Tighten bolts to specification. See TORQUE SPECIFICATIONS. 8. Install outer accessory drive belt. Connect pressure hose to power steering pump. Do not forget to remove seals from pipe and pump openings. 9. Install fender liner and front wheel. Tighten wheel lugs to specification. See TORQUE SPECIFICATIONS. 10. Lower vehicle. Install front transmission covers. Install engine mount and limiter. Remove Lifting Beam. Fit coolant expansion tank. 11. Fit all remaining components. Start engine and check function.

8 Page 8 of 8 Fig 3: Identifying Timing Belt Routing

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn

More information

Sized for Print. Timing belt, replacing. Special tools: COUNTERHOLD See: Tools and Equipment\ Counterhold

Sized for Print. Timing belt, replacing. Special tools: COUNTERHOLD See: Tools and Equipment\ Counterhold Timing belt, replacing Special tools: 999 5433 COUNTERHOLD See: Tools and Equipment\999 5433 Counterhold Note! Since the illustrations in this service information are used for different model years and/or

More information

Timing Belt, Replacing

Timing Belt, Replacing Page 1 of 8 2004 Volvo XC70 L5-2.5L Turbo VIN 59 B5254T2 Vehicle Level Engine, Cooling and Exhaust Engine Timing Belt Service and Repair Timing Belt, Replacing Timing Belt, Replacing Timing belt, replacing

More information

Service and Repair REPLACING TIMING BELT/IDLER PULLEY/BELT TENSIONER. Special Tools:

Service and Repair REPLACING TIMING BELT/IDLER PULLEY/BELT TENSIONER. Special Tools: 1 of 9 6/18/2008 8:48 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1999 Volvo V70 XC AWD L5-2.4L Turbo VIN 56 B5254T Vehicle

More information

Timing Belt: Service and Repair Replacing the Timing Belt Timing belt, replacing Special tools: , Removal

Timing Belt: Service and Repair Replacing the Timing Belt Timing belt, replacing Special tools: , Removal 2003 Volvo XC90 T6 AWD L6-2.9L Turbo VIN 91 B6294T Copyright 2009, ALLDATA 10.10 Page 1 Timing Belt: Service and Repair Replacing the Timing Belt Timing belt, replacing Special tools: 999 5433, 999 5456

More information

Replacing the oil pump / front crankshaft seal

Replacing the oil pump / front crankshaft seal "VCC097797 EN 20100518" 1(5) Replacing the oil pump / front crankshaft seal Special tools: 998 6187, 999 5433, 999 5455, 999 5919, 999 5747, 951 2050 Note! As the illustrations in the information are used

More information

Timing Belt: Service and Repair Dismantling the Belt Drive. Dismantling Belt drive, dismantling Special tools: , ,

Timing Belt: Service and Repair Dismantling the Belt Drive. Dismantling Belt drive, dismantling Special tools: , , 2005 Volvo XC90 L5-2.5L Turbo VIN 59 B5254T2 Page 1 Timing Belt: Service and Repair Dismantling the Belt Drive Dismantling Belt drive, dismantling Special tools: 999 5304, 999 5433, 999 5747 Note: As the

More information

Replacing the timing belt

Replacing the timing belt "VCC116740 EN 20091209" 1(5) Replacing the timing belt Special tools: 999 5433, 999 5456 Removing the timing belt Note! As the illustrations in this service information are used for different model years

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

1 of 8 1/17/2017 8:18 AM

1 of 8 1/17/2017 8:18 AM Timing Belt Service and Repair, Removal and Replacement: Replacing... http://repair.alldata.com/alldata/article/display.action?componentid=64&... 1 of 8 1/17/2017 8:18 AM Replacing the timing belt Special

More information

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission

More information

Page 1 of 5 21: Drive train, B6284T S80 (-06), 1999, B6284T, 4T65EV-GT, L.H.D 17/3/2013 PRINT 21: Drive train, B6284T Replacing the Special tools: 999 5433 999 5456 Removing the Preparation Caution! the

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

Replacing timing belt

Replacing timing belt "VCC001207 EN 20100809" 1(5) Replacing timing belt Special tools: 998 8500, 999 5456 spark plugs cover two fuel lines clamps lift up expansion tank and place over engine to one side front timing cover

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

Engine, disassembling and

Engine, disassembling and Page 1 of 38 13-1 Engine, disassembling and assembling Lock carrier, moving into service position Special tools and equipment 3369 support tool 1 - Bolts 2 - Bolts 3 - Bolts 4 - Bolts 5 - Bore 45 Nm (33

More information

Engine, disassembly and

Engine, disassembly and Page 1 of 13 13-1 Engine, disassembly and assembly Ribbed belt, removing and installing Removing - Remove noise insulation -arrows-. - Remove bumper Repair Manual, Body Exterior, Repair Group 63 - Move

More information

Timing Belt: Service and Repair

Timing Belt: Service and Repair Timing Belt: Service and Repair REPLACING TIMING BELT/IDLER PULLEY/BELT TENSIONER B 52X4 S Removing timing belt Remove components Caution! Note! Remove the ignition key from the ignition switch before

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (Standard Tensioner

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory

More information

TIMING BELT TENSIONER FOR AFTERMARKET TENSIONER P/N FORD U.K. 1.8L 4-Cyl. Diesel Revision date: 06/17/1999

TIMING BELT TENSIONER FOR AFTERMARKET TENSIONER P/N FORD U.K. 1.8L 4-Cyl. Diesel Revision date: 06/17/1999 1. Failure to set belt tension correctly to this procedure will result in premature engine failure! 2. The Auto-tensioner is a thermal expansion compensation device so tensioning should only be carried

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

Page 1 of 5 Service Manual: TIMING BELT REPLACEMENT - 3.2L & 3.5L REMOVAL & INSTALLATION 1999 Chrysler 300M 3.5L Eng Question: Is a 3.5 a valve bender? - My Autodata book says every car is bender REMOVAL

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower

More information

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove right front wheel. 3. Remove belt splash shield. 4. Remove accessory drive belts.

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2000 Cadillac Catera V6-3.0L VIN R Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair Timing Belt Replacement TIMING BELT REPLACEMENT Removal Procedure ^ Tools Required - J 42069 Timing

More information

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers..

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. BELT AND SPROCKETS-TIMING REMOVAL TIMING BELT Zoom 1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. CAUTION: When aligning crankshaft and camshaft timing marks

More information

2003 Cadillac CTS V6-3.2L VIN N

2003 Cadillac CTS V6-3.2L VIN N 1 of 16 5/11/2013 11:18 AM 2003 Cadillac CTS V6-3.2L VIN N Vehicle» Engine, Cooling and Exhaust» Engine» Timing Belt» Service and Repair» Timing Belt Replacement Timing Belt Replacement Tools Required

More information

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6 INTAKE MANIFOLD Removal 1. Release fuel system pressure. Disconnect battery and drain cooling system. Disconnect vacuum and coolant lines attached to intake manifold and label accordingly. Remove throttle

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING & COUNTERBALANCE SHAFT BELTS

More information

Timing Belt: Service and Repair Installation

Timing Belt: Service and Repair Installation 1998 Mercury Mystique L4-122 2.0L DOHC VIN 3 SFI Copyright 2008, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Installation NOTE:Ford does not provide camshaft gear timing marks, or information to

More information

TECHNICAL SERVICE BULLETIN

TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN SUBJECT: NO.: 09-15-93 Camshaft Timing Belt Replacement/Adjustment GROUP: Engine Service Procedure DATE: Sep.17, 1993 This Bulletin Is Supplied As Technical Information Only

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal (Esteem) 1. Disconnect negative battery cable. Remove right side engine under cover. Remove power steering and A/C compressor drive belts. 2. Remove A/C compressor

More information

TOOTHED DRIVE BELT, REMOVING, INSTALLING AND TENSIONING

TOOTHED DRIVE BELT, REMOVING, INSTALLING AND TENSIONING 2005 Audi A4 Sedan (8E2) L4-1.8L Turbo (AMB) Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair > Removal and Replacement TOOTHED DRIVE BELT, REMOVING,

More information

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE).

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 1Search TIMING BELT 2005 Chrysler Pacifica 3.5L Eng Base FRONT TIMING BELT COVER REMOVAL 1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 2. Disconnect

More information

2003 Hyundai Sonata LX

2003 Hyundai Sonata LX TIMING & COUNTERBALANCE SHAFT BELTS Removal CAUTION: DO NOT rotate engine counterclockwise (as viewed from timing belt end of engine). If reusing timing belt, place reference mark on timing belt to indicate

More information

1998 Volkswagen Golf GL

1998 Volkswagen Golf GL Removal (Thermo Tensioner Roller - 1997 & Up) CAUTION: To prevent valves from contacting piston, DO NOT rotate camshaft or crankshaft with timing belt removed. Valve damage may result. 1. Remove air cleaner

More information

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair Page 1 of 22 Service and Repair NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Belt Special

More information

& MX Loosen the righthand front wheel lug nuts, then raise and support the vehicle with jack stands.

& MX Loosen the righthand front wheel lug nuts, then raise and support the vehicle with jack stands. Vehicle: 1996 MAZDA 626: DX 2.0L L4 GAS-FI-N Content: Engine Service >> Timing Belt >> Timing Belt, Replace 1993-97 626 & MX-6 This engine is classified as an Interference engine. If the timing belt breaks

More information

1. Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal.

1. Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal. 2013 Sonic Applies to: 1.8L (LUW, LWE) Report a problem with this article Special Tools EN-652 Flywheel Holder EN-6333 Locking Pin EN-6340 Locking Tool EN-6628-A Locking Tool EN-45059 Torque Angle Sensor

More information

2002 Mitsubishi Montero Limited

2002 Mitsubishi Montero Limited Fig. 9: Removing Drive Belt Auto Tensioner (2001-02 Montero) Sunday, December 07, 2008 2:19:07 2:19:11 PM Page 1 2005 Mitchell Repair Information Company, LLC. Fig. 10: Exploded View Of Timing Belt Components

More information

ContiTech: Expert Tips for Changing Timing Belts

ContiTech: Expert Tips for Changing Timing Belts ContiTech: Expert Tips for Changing Timing Belts Detailed instructions for CT881K2 / CT881WP1 timing belt kit in a Ford Fiesta V MY 2004 (JH_JD_) 1.4-liter 16 V with engine code FXJA ContiTech shows how

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and

More information

Removing and installing toothed belt

Removing and installing toothed belt Page 1 of 10 Special tools and workshop equipment required Diesel injection pump locking pin -3359- (2x) Pin wrench -T10020- Crankshaft stop -T10050- for engines with circular crankshaft sprocket Locking

More information

TIMING BELT REMOVAL - TIMING BELT

TIMING BELT REMOVAL - TIMING BELT 2004 Chrysler Concorde V6-3.5L VIN M Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair > Procedures TIMING BELT REMOVAL - TIMING BELT CAUTION: The following

More information

1 of 10 2/10/2017 5:20 PM

1 of 10 2/10/2017 5:20 PM 1 of 10 2/10/2017 5:20 PM Crankshaft Pulley Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft

More information

Replacing the camshaft seals / variable valve timing (VVT) unit

Replacing the camshaft seals / variable valve timing (VVT) unit "VCC097794 EN 20100918" 1(10) Replacing the camshaft seals / variable valve timing (VVT) unit Special tools: 951 2050, 999 5450, 999 5451, 999 5452, 999 5651, 999 5718, 999 5719, 999 5919 Note! As the

More information

ContiTech: Expert Tips for Changing Timing Belts

ContiTech: Expert Tips for Changing Timing Belts ContiTech: Expert Tips for Changing Timing Belts Detailed instructions for Fiat Doblò panel van/station wagon (263) 1.6 D Multijet ContiTech shows how to avoid errors when changing belts Large numbers

More information

1998 Subaru Forester

1998 Subaru Forester Inspection 1. Inspect timing belt teeth for breaks, cracks or wear. Inspect belt for signs of oil contamination. When inspecting timing belt, do not bend less than a radius of 2.36" (6.0 mm). Replace belt

More information

Replacing the camshaft seals / variable valve timing (VVT) unit

Replacing the camshaft seals / variable valve timing (VVT) unit "VCC097794 EN 20110521" 1(10) Replacing the camshaft seals / variable valve timing (VVT) unit Special tools: 951 2050, 999 5450, 999 5451, 999 5452, 999 5651, 999 5718, 999 5719, 999 5919 Note! As the

More information

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation. TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (200SX & 300ZX)

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE 1. Disconnect negative battery cable. Drain cooling system. Remove front strut bar and strut brackets, if equipped. 2. Disconnect Intake Air Temperature (IAT) sensor harness connector. Remove air cleaner

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2.

More information

2012 Kia Soul L4 2.0L

2012 Kia Soul L4 2.0L 2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 1 Removal Engine removal is not required for this procedure. CAUTION: Use fender

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage. REMOVAL Timing Chain 1. Disconnect negative battery cable. 2. Drain cooling system. 3. Remove upper intake manifold. 4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.

More information

Recommended Installation Procedure (31 MARCH 2010) ATech Timing Belt Tensioner (979004) EA T 20 Valve Longitudinal Engine

Recommended Installation Procedure (31 MARCH 2010) ATech Timing Belt Tensioner (979004) EA T 20 Valve Longitudinal Engine Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

1992 Mitsubishi 3000GT VR-4

1992 Mitsubishi 3000GT VR-4 TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner

More information

2003 Land Rover Freelander S. CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed and cylinder heads installed.

2003 Land Rover Freelander S. CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed and cylinder heads installed. FRONT TIMING BELT CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed and cylinder heads installed. Removal CAUTION: Camshaft timing belt must be replaced if cylinder head is to be

More information

D8 - Distributor. D9 - Auxiliary unit belts

D8 - Distributor. D9 - Auxiliary unit belts D8 - Distributor l ubricate Lubricate the distributor shaft sparingly (1-2 drops of oil) D9 - Auxiliary unit belts check/adjust Applies to engines which do not have multi-tooth belts Check belt tension.

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

Service and Repair. Material. Timing chain

Service and Repair. Material. Timing chain ALLDATA Online - 1999 Mercury Cougar V6-153 2.5L DOHC VIN L SFI - Service and... Page 1 of 16 Service and Repair Notes Material Timing chain 1. Remove and discard the camshaft seal. 2. Remove the engine

More information

INSTALLATION. Check that the idler pulley moves smoothly.

INSTALLATION. Check that the idler pulley moves smoothly. ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,

More information

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt 2001 Ford FOCUS Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS SECTION 303-01A: Engine??? 2.0L Zetec-E (Zetec) 2001 Focus Workshop Manual IN-VEHICLE REPAIR Procedure revision date:

More information

TIMING BELT REPLACEMENT. Removal Procedure. Tools Required J Timing Belt Alignment Kit J Crank Hub Torx Socket

TIMING BELT REPLACEMENT. Removal Procedure. Tools Required J Timing Belt Alignment Kit J Crank Hub Torx Socket 1 of 15 3/19/2012 5:34 PM TIMING BELT REPLACEMENT Removal Procedure Tools Required J 42069 Timing Belt Alignment Kit J 42098 Crank Hub Torx Socket Notice: Failure to follow the described timing belt inspection

More information

1 of 17 2/19/ :10 AM TIMING BELT

1 of 17 2/19/ :10 AM TIMING BELT 1 of 17 2/19/2012 11:10 AM TIMING BELT 2 of 17 2/19/2012 11:10 AM INSTALLATION SPROCKET 1) Install right-hand belt cover No.2. 3 of 17 2/19/2012 11:10 AM 2) Install left-hand belt cover No.2. 3) Install

More information

ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal

ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal Tools Jack stands Floor Jack Metric Socket set Metric Wrench set Porsche Timing Belt Tension tool (P9201) Flywheel Lock (P9206) Balance Shaft

More information

ContiTech: Expert Tips for Changing Timing Belts

ContiTech: Expert Tips for Changing Timing Belts ContiTech: Expert Tips for Changing Timing Belts Detailed instructions for a CT1015 WP1 and CT1018K1 in an Audi A4 (B6) 2.5-liter V6 TDI with engine code AKE MY 2001 ContiTech shows how to avoid errors

More information

2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing

2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing 1 of 25 8/18/2011 6:10 PM 2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing Cylinder head/gasket, replacement

More information

Timing Drive Components ( )

Timing Drive Components ( ) Page 1 of 14 (12.65.13) Removal 1. Remove the engine front cover. For additional information, refer to For additional information, refer to. 2. Remove the spark plugs. 3. Remove the crankshaft position

More information

2001 Escort Workshop Manual

2001 Escort Workshop Manual Page 1 of 6 SECTION 303-01B: Engine 2.0L Zetec 2001 Escort Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/26/2004 Timing Drive Components Timing Belt Special Tool(s) Crankshaft TDC Timing

More information

2/17/2017 Timing Belt Service and Repair, Removal and Replacement

2/17/2017 Timing Belt Service and Repair, Removal and Replacement http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com 1/22 http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com

More information

1998 Honda Accord EX

1998 Honda Accord EX Installation (New Belt) 1. Ensure that engine is at TDC. Align dimple on timing belt drive pulley with pointer on oil pump. See Fig. 4. Align camshaft pulleys with pointers on back covers. 2. Remove battery

More information

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage.

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. 1991 Daihatsu Truck Rocky L4-1589cc 1.6L SOHC Page 1 Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. Repair any water leakage

More information

REMOVAL AND REPLACEMENT

REMOVAL AND REPLACEMENT 2002 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair REMOVAL AND REPLACEMENT https://my.alldata.com/repair/#/repair/article/36847/component/64/itype/401/nonstandard/

More information

2014 RAM C/V Tradesman

2014 RAM C/V Tradesman Fig. 91: Suction Hose Ball Valve NOTE: View typical 14. Open the suction hose's ball valve to begin refilling the cooling system. 15. When the vacuum gauge reads zero, the system is filled. NOTE: On some

More information

TSI Date Group No. Supp. Page

TSI Date Group No. Supp. Page Volvo Trucks North America, Inc. Greensboro, NC USA This TSI Service Bulletin and others in Groups 21 and 33 replace TSI Service Manual 210 600, Basic Engine, D12, D12A, D12B, D12C (8.2000), publication

More information

Timing Drive Components Camshaft Timing

Timing Drive Components Camshaft Timing SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner

More information

https://quickserve.cummins.com/qs2/pubsys2/xml/en/procedures/40/ tr.html

https://quickserve.cummins.com/qs2/pubsys2/xml/en/procedures/40/ tr.html Page 1 of 7 NOTE: The timing pin is used to accurately locate TDC for setting the overhead. The timing pin is typically located below the fuel pump. for front gear train engines, in the front gear housing

More information

ContiTech: Expert Tips for Changing Timing Belts

ContiTech: Expert Tips for Changing Timing Belts ContiTech: Expert Tips for Changing Timing Belts Detailed instructions for Fiat 500 1.2 l engine code 169 A4.000 ContiTech shows how to avoid errors when changing belts Significant errors are frequently

More information

2002 Escape Workshop Manual

2002 Escape Workshop Manual SECTION 303-01A: Engine 2.0L Zetec 2002 Escape Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/25/2004 Timing Belt Special Tool(s) Crankshaft TDC Timing Peg 303-574 (T97P-6000-A) Camshaft

More information

Crankshaft Seal, Replacement (Front) This information covers service procedures for replacing the front crankshaft seal on the Volvo D13F engine.

Crankshaft Seal, Replacement (Front) This information covers service procedures for replacing the front crankshaft seal on the Volvo D13F engine. Volvo Trucks North America Greensboro, NC USA Crankshaft Seal, Replacement (Front) DService Bulletin Trucks Date Group No. Page 1.2007 216 85 1(7) Crankshaft Seal Replacement (Front) D13F W2005779 This

More information

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and

More information

Cylinder head/gasket, replacing

Cylinder head/gasket, replacing 1(16) Cylinder head/gasket, replacing Special tools: 951 2666, 951 2767, 999 5450, 999 5452, 999 5454, 999 5670, 999 5718, 999 5719, 999 5750, 999 5972 Removing the cylinder head gasket Note! As the illustrations

More information

Crankshaft Seal, Replacement (Front) This information covers service procedures for replacing the rear crankshaft seal on the Volvo D16F engine.

Crankshaft Seal, Replacement (Front) This information covers service procedures for replacing the rear crankshaft seal on the Volvo D16F engine. Volvo Trucks North America Greensboro, NC USA Crankshaft Seal, Replacement (Front) DService Bulletin Trucks Date Group No. Page 3.2007 216 89 1(7) Crankshaft Seal Replacement (Front) D16F W2005773 This

More information

2002 Dodge Pickup R1500

2002 Dodge Pickup R1500 CAUTION: Overtightening the tensioner arm torx bolt can cause severe damage to the cylinder head. Tighten torx bolt to specified torque only. Install left side chain tensioner arm. Apply Mopar Lock N,

More information

ATech Timing Belt Tensioner (979756) PSA EW10A 2.0L Engine

ATech Timing Belt Tensioner (979756) PSA EW10A 2.0L Engine Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must

More information

CBEA/CJAA Timing belt procedure. Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16. Required tools:

CBEA/CJAA Timing belt procedure. Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16. Required tools: CBEA/CJAA Timing belt procedure Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16 Required tools: Securing pin 3359 (need two of them!) Crankshaft stop T10050 Counter-hold tool T10172 Special

More information

1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover.

1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. DISASSEMBLY 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 3. Turn the crankshaft clockwise and align the timing marks so as to bring the No.

More information

CBEA/CJAA Timing belt procedure. Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16. Required tools:

CBEA/CJAA Timing belt procedure. Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16. Required tools: CBEA/CJAA Timing belt procedure Written by: greengeeker Photos by: DanG144, Kriesel, coalminer16 Required tools: 1. Securing pin 3359 (you need two of them!) 2. Crankshaft stop T10050 3. Counter-hold tool

More information

Steeda S197 Mustang Whipple Supercharger Drive

Steeda S197 Mustang Whipple Supercharger Drive Steeda S197 Mustang Whipple Supercharger Drive Parts List Qty. Description 1 Whipple supercharger snout 1 Whipple snout collar 1 10-rib supercharger pulley 1 10-rib crank pulley 1 10-rib belt tensioner

More information

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Locking Tool... 536594 Locking Tool... 536595 Crankshaft Holding Tool... 536596 Alignment Gauge... 536608 Belt Installation

More information

Toothed belt, removing and installing

Toothed belt, removing and installing Toothed belt, removing and installing Special Tools and Equipment ^ 3212 spanner wrench ^ 3387 pin wrench ^ T40011 pin ^ T40026 locking pin ^ T40028 socket ^ T40030 camshaft adjuster gauge Removing Lock

More information