ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair
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1 Page 1 of 22 Service and Repair NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Belt Special Tool(s) Material Removal 1. General Instructions. The positions of the engine mounting and the engine roll restrictor are described looking from the transmission toward the engine. If necessary, use special tool to remove coolant and ventilation hoses. Due to special model variants, some steps do not apply to all vehicles.
2 Page 2 of 22 These are clearly marked in the text. If necessary, cut the cable ties and install new cable ties on installation. 2. Remove the battery cover. 3. CAUTION: Disconnect the battery ground cable. Raise and support the vehicle. 4. Detach the drive belt cover. 5. Loosen the coolant pump pulley retaining bolts.
3 Page 3 of Remove the accessory drive belt. 1. Rotate the accessory drive belt tensioner clockwise. 2. Remove the accessory drive belt. 7. Remove the crankshaft pulley.
4 Page 4 of Remove the accessory drive belt idler pulley. 9. Remove the coolant pump pulley. 10. CAUTION: The removal of the lower part of the engine front cover is necessary to avoid damage to the timing belt. Detach the timing belt lower cover. 11. Lower the vehicle.
5 Page 5 of Detach the coolant expansion tank and position it to one side. 13. Detach the power steering fluid reservoir and position it to one side. 14. CAUTION: Insert a suitable wooden block between the oil pan and the trolley jack. Position the trolley jack with the wooden block under the oil pan and raise the engine so that the engine front mount is free from load.
6 Page 6 of NOTE: Mark the position of the engine front mount. Remove the engine front mount. 16. Detach the timing belt upper cover. Leave the timing belt cover in its installed position.
7 Page 7 of Remove the engine front mount bracket. Remove the timing belt upper cover. 18. Remove the electronic ignition (EI) coil cover. 19. Remove the engine upper cover. 20. Disconnect the variable cam timing (VCT) valve electrical connector. 21. CAUTION: Do not pull the cable when removing the spark plug connectors. If necessary, remove the ignition cables from the ignition coil to avoid kinking the cables. Turn the spark plug connectors slightly before removing to loosen the seal. CAUTION: Pull off the spark plug connectors in line with the spark plugs.
8 Page 8 of 22 NOTE: Loosening sequence: from the outside to the inside, working diagonally. Remove the valve cover. 1. Disconnect the spark plug connectors. 2. Detach the positive crankcase ventilation (PCV) hose. 3. Remove ten bolts. 22. Remove the spark plugs. 23. Turn the engine to TDC on cylinder number Detension the timing belt (timing belt shown removed for clarity). 1. Loosen the bolt four turns. 2. Position the tensioner so that the locating tab is at approximately the 4 o'clock position. 3. Line up the hexagonal key slot in the tensioner adjusting washer with the pointer that is located behind the pulley. 25. Remove the timing belt.
9 Page 9 of NOTE: Use an open ended wrench to prevent the camshaft from rotating. Remove the intake camshaft pulley blanking plug. 27. NOTE: Use an open ended wrench to prevent the camshaft from rotating. Loosen the camshaft pulley retaining bolts. Installation
10 Page 10 of NOTE: Do not tighten the bolts. The camshaft timing pulleys must be able to turn freely on the camshafts. Turn the camshafts to the ignition position on cylinder No. 1 and insert the special tool into the camshafts. 2. Rotate the crankshaft to TDC on cylinder No. 1.
11 Page 11 of Remove the blanking plug, install the special tool. 4. CAUTION: Do not kink the timing belt (do not bend the timing belt less than a diameter of 35 mm). CAUTION: Do not rotate the crankshaft, check that it is still resting against the timing pin. NOTE: The lug of the belt tensioner must not be hooked into the sheet metal cover during timing belt installation. Install a new timing belt. Starting from the crankshaft timing belt pulley and working counterclockwise install the timing belt, keeping it under tension.
12 Page 12 of CAUTION: Incorrect timing belt tension will result in incorrect valve timing. Pretension the timing belt. 1. Rotate the tensioner locating tab counterclockwise and insert the locating tab into the slot in the rear timing cover. 2. Position the hexagonal key slot in the tensioner adjusting washer to the 4 o'clock position. 3. Tighten the attaching bolt enough to seat the tensioner firmly against the rear timing cover, but still allow the tensioner adjusting washer to be rotated using a 6 mm hexagonal key. 6. CAUTION: Tension the timing belt, working counterclockwise. Using the hexagonal key, rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment).
13 Page 13 of Tighten the bolt, while holding the adjusting washer in position. 8. NOTE: Use an open ended wrench to prevent the camshaft from rotating. Tighten the camshaft pulley retaining bolts.
14 Page 14 of NOTE: Use an open ended wrench to prevent the camshaft from rotating. Install the intake camshaft pulley blanking plug. 10. Remove the special tool. 11. Remove the special tool from the camshafts. 12. NOTE: Turn the crankshaft two revolutions in the normal direction of rotation. Check the valve timing by inserting the special tool. Correct it if necessary. Install the special tool and make sure that the it is contact with the crankshaft. Install the special tool into the camshafts; if necessary loosen the timing pulleys and correct the camshaft alignment. Remove the special tools.
15 Page 15 of Install the special tool. 14. Install the spark plugs. 15. CAUTION: Use a blunt object (a plastic cable tie) to apply the silicone grease, to avoid damaging the spark plug connectors. CAUTION: Push on the spark plug connectors, keeping them in line with the spark plugs. NOTE: Coat the inside of the spark plug connectors with silicone grease to a depth of 5-10 mm. Install the valve cover. 1. Tighten the bolts in two stages. Stage 1:2 Nm. Stage 2: 7 Nm.
16 Page 16 of Attach the PCV hose to the valve cover. Connect the VCT actuator electrical connector. 3. Coat the spark plug thread with anti-seize grease, screw in the spark plugs and push in the spark plug connector until it engages. 16. Connect the VCT valve electrical connector. 17. Install the engine upper cover. 18. Install the spark plug cover.
17 Page 17 of NOTE: Position the upper timing belt cover and the center timing belt. Install the engine front mount bracket. 20. NOTE: Check the seating of the timing belt upper cover gasket and correct as necessary. Attach the timing belt upper cover.
18 Page 18 of Install the engine front mount. 22. Attach the power steering pump fluid reservoir.
19 Page 19 of Attach the coolant expansion tank. 24. Remove the hydraulic Jack and wooden block. 25. Raise and support the vehicle. 26. Attach the lower timing belt cover. 27. NOTE: Do not tighten the bolts at this stage. Install the coolant pump pulley retaining bolts.
20 Page 20 of Install the crankshaft pulley. 29. Install the crankshaft pulley.
21 Page 21 of NOTE: Direction of travel on a used drive belt. Install the drive belt. 1. Attach the multi-groove belt idler pulley. Attach the coolant pump pulley. Do not tighten the bolts at this stage. 2. Install the drive belt by turning clockwise and tension it. 3. Tighten the bolts on the coolant pump pulley. 31. Tighten the bolts on the coolant pump pulley. 32. Attach the drive belt cover. 33. Lower the vehicle. 34. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.
22 Page 22 of 22 Standard finishing operations: Connect the battery negative cable. Install the battery cover. Check fluid levels and correct if necessary. Check the routing of vacuum hoses and cables and secure them with cable ties.
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Timing Belt Replacement Tools Required Timing Belt Alignment Kit Crank Hub TORX Socket Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt front cover. 3. Rotate the crankshaft
Intake Components 1117
Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold
Cylinder Head, Remove and Install (Z 22 SE)
Page 1 of 29 Cylinder Head, Remove and Install (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release the
VALVE TIMING CHECK-TIMING BELT COVER INSTALLED
TIMING BELT SERVICE VALVE TIMING CHECK-TIMING BELT COVER INSTALLED 1. Remove number one spark plug. 2. Using a dial indicator; set number one cylinder to TDC on the compression stroke. 3. Remove the access
ASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 39 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:08 PM To: 'Evan Groenke' Subject: 2.5L Engine Re-assembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
Replacing timing belt
"VCC001207 EN 20100809" 1(5) Replacing timing belt Special tools: 998 8500, 999 5456 spark plugs cover two fuel lines clamps lift up expansion tank and place over engine to one side front timing cover
Timing Belt: Service and Repair
1996 Honda Accord Sedan L4-2.2L SOHC (16 Valve) Copyright 2009, ALLDATA 9.90 Page 1 Timing Belt: Service and Repair TIMING BELT AND TIMING BALANCER BELT REMOVAL Timing Components NOTE: - Turn the crankshaft
WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.
4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,
Page 1 of 75 303-01D Engine - 5.2L 32V Ti-VCT 2016 Mustang Assembly Procedure revision date: 12/15/2016 Special Tool(s) / General Equipment Engine Base Part Number: 6L084 205-142 (T80T-4000-J) Installer,
2001 Dodge Dakota ENGINES 4.7L V8
FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and
2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)
2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475
MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE
HONDA 2.2L & 2.3L 4-Cylinder - DOHC & SOHC - 1990-97 MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE For 1990-94 vehicles, the manufacturer recommends camshaft and balance shaft belts be replaced at 90,000
Technical Service BULLETIN
Technical Service BULLETIN May 19, 2003 Title: Models: 00 02 Celica GTS EG010-03 ENGINE Introduction In some cases, owners of 2000 2002 model year Celica GTS vehicles equipped with the 2ZZ GE engine may
Timing Belt and Timing Balancer Belt
Replacement Turn the crankshaft so that the No. 1 cylinder is at TDC (page 6-25). 1. Remove the splash shield. 3. Remove the mounting bolt, nut and V-belt from the power steering pump, then remove the
Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover
Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and
Cylinder head, removing and
Page 1 of 35 15-2 Cylinder head, removing and installing Note: Replace cylinder head bolts. Always replace self-locking nuts, bolts as well as gaskets and O-rings. After installing a replacement cylinder
Engine Cylinder Head Installation
Engine Cylinder Head Installation Important: Install the cylinder head without the camshafts. 1. Install the engine cylinder head to the engine block. 2. Install the AIR pump bolt and fir tree fastener
Recommended Installation Procedure (25 MAY 07) ATech Timing Belt Tensioner (979778) FIAT FIRE 8-valve 1.2/1.4L Engine
Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must
Valve Timing, Adjust (Z 22 SE)
Page 1 of 15 Valve Timing, Adjust (Z 22 SE) Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release the fuel pressure.
1999 Honda Accord DX
Installation 1. Clean tensioner pulleys. Ensure cylinder No. 1 is at TDC by aligning dimple on timing belt drive pulley with pointer on oil pump housing. See Fig. 4. Ensure camshaft pulley TDC marks are
2003 Land Rover Freelander S. CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed and cylinder heads installed.
FRONT TIMING BELT CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed and cylinder heads installed. Removal CAUTION: Camshaft timing belt must be replaced if cylinder head is to be
Page 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components
Page 1 of 25 Service and Repair REMOVAL Related Components Page 2 of 25 1ZZ-FE Page 3 of 25 2ZZ-GE 1. REMOVE UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL 2. DRAIN ENGINE COOLANT 3. REMOVE
5. Keep rotating the water pump housing to release the belt tension and remove the belt once it becomes loose.
Initial Preparation: Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to manufacturer s guidelines. Cold Engine Cold tensioner: 1.