REMOVAL & INSTALLATION

Size: px
Start display at page:

Download "REMOVAL & INSTALLATION"

Transcription

1 REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air intake resonators. Remove power steering pressure hose bracket from lifting eye, and position aside. 3. Support engine from above using Three Bar Engine Support (D88L-6000-A) or equivalent. Remove upper timing belt cover. 4. Mark position of upper front engine mount before removal. Remove upper front mount. If equipped, disconnect coolant level sensor connector from coolant recovery reservoir. Remove retainers attaching recovery reservoir, and position aside. Remove upper front mount insulator. 5. Loosen water pump pulley bolts. Remove serpentine drive belt. Remove drive belt idler pulley from alternator mounting bracket. Remove water pump pulley. 6. Remove center timing belt cover. Raise and support vehicle. Remove crankshaft pulley. See Fig. 3. Remove lower timing belt cover. Remove valve cover. 7. Temporarily install crankshaft pulley. Rotate crankshaft to align timing mark on block with larger notch on pulley. See Fig. 1. Use Camshaft Alignment Tool (T94P-6256-CH) or equivalent to align camshafts. See Fig. 2. Install tool in slots on camshafts at rear of engine. 8. Loosen timing belt tensioning pulley. See Fig. 4. Move pulley to relieve tension on timing belt, and retighten pulley. If reusing timing belt, mark direction of rotation before removal. Remove timing belt. Saturday, August 23, :46:09 3:46:15 PM Page Mitchell Repair Information Company, LLC.

2 Fig. 1: Aligning Crankshaft Timing Marks Saturday, August 23, :46:09 PM Page Mitchell Repair Information Company, LLC.

3 Fig. 2: Installing Camshaft Alignment Tool Saturday, August 23, :46:09 PM Page Mitchell Repair Information Company, LLC.

4 Fig. 3: Exploded View Of Timing Belt Components Saturday, August 23, :46:10 PM Page Mitchell Repair Information Company, LLC.

5 Fig. 4: Identifying Timing Belt Tensioner Installation 1. Temporarily install crankshaft pulley. Ensure crankshaft pulley timing marks are aligned. See Fig. 1. Ensure camshaft alignment tool is still installed. 2. Install tensioner and retaining bolt (if necessary). Remove crankshaft pulley. 3. Install timing belt on crankshaft sprocket. Working in a clockwise direction, install timing belt around Saturday, August 23, :46:10 PM Page Mitchell Repair Information Company, LLC.

6 camshaft sprockets. Ensure timing belt span between crankshaft sprocket and exhaust camshaft is not loose. Ensure timing belt is aligned on all sprockets. 4. Install lower timing belt cover. Apply Silicone Gasket Sealer (F1AZ 9562-A) or equivalent to crankshaft keyway. Install crankshaft pulley. Tighten bolt to specification. See TORQUE SPECIFICATIONS. 5. Ensure crankshaft timing marks are aligned. See Fig. 1. Loosen timing belt tensioner pulley, and allow spring to pull pulley against timing belt. Remove camshaft alignment tool. Rotate crankshaft clockwise 2 full revolutions. 6. Tighten timing belt tensioner pulley to specification. See TORQUE SPECIFICATIONS. Align crankshaft timing marks. See Fig. 1. Ensure camshafts are still aligned by installing Camshaft Alignment Tool (T94P-6256-CH) on rear of camshafts. If crankshaft and camshaft alignment is correct, continue with installation procedure. 7. If camshaft alignment tool cannot be installed on camshafts with crankshaft at TDC, hold camshaft sprocket with Camshaft Sprocket Holding Tool (T74P-6256-B) or spanner wrench. Loosen, but do not remove, camshaft sprocket center bolt. Rotate camshafts until camshaft alignment tool can be installed on rear of camshafts. Crankshaft MUST remain at TDC when aligning camshafts. Tighten camshaft sprocket center bolts to specification. 8. Install timing belt covers. Install crankshaft pulley. Tighten bolt to specification. Install valve cover. Install spark plugs. 9. Install upper front engine mount. Remove engine support tool. Install water pump pulley. Install serpentine belt idler pulley and serpentine bolt. 10. Install coolant recovery reservoir. To complete installation, reverse removal procedure. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Mounting Bolt (20-30) Alternator Mounting Bolt (41-56) Camshaft Sprocket Bolt (64-72) Crankshaft Pulley Bolt ( ) Serpentine Belt Idler Pulley Bolt 35 (48) Timing Belt Tensioner Bolt (35-40) Upper Front Engine Mount Nuts (70-95) Water Pump Bolt (16-20) INCH Lbs. (N.m) Center Timing Belt Cover Bolt (6-8) Lower Timing Belt Cover Bolt (6-8) Spark Plug (12-18) Upper Timing Belt Cover Bolt (3-5) Valve Cover (6-8) Water Pump Pulley Bolt (10-14) Saturday, August 23, :46:10 PM Page Mitchell Repair Information Company, LLC.

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower

More information

10 +/- 2 degrees before top dead center (BTDC)

10 +/- 2 degrees before top dead center (BTDC) 1996 Ford Contour L4-122 2.0L DOHC VIN 3 SFI Ignition Timing Adjustments Base ignition timing is referenced to the position of the crankshaft position sensor. It is set at 10 +/- 2 degrees before top dead

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder NOTE: Use illustration for component reference. See Fig. 7. 1. Remove spark plug wires. Set No. 1 piston at TDC on its compression stroke. Remove vacuum hoses, electrical harnesses, connectors, and harness

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING & COUNTERBALANCE SHAFT BELTS

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

2002 Mitsubishi Montero Limited

2002 Mitsubishi Montero Limited Fig. 9: Removing Drive Belt Auto Tensioner (2001-02 Montero) Sunday, December 07, 2008 2:19:07 2:19:11 PM Page 1 2005 Mitchell Repair Information Company, LLC. Fig. 10: Exploded View Of Timing Belt Components

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (Standard Tensioner

More information

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt.

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. TIMING BELT NOTE: On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. Removal 1. Remove the engine cover. See Fig. 1. 2. Remove right

More information

1999 Honda Accord DX

1999 Honda Accord DX Installation 1. Clean tensioner pulleys. Ensure cylinder No. 1 is at TDC by aligning dimple on timing belt drive pulley with pointer on oil pump housing. See Fig. 4. Ensure camshaft pulley TDC marks are

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (200SX & 300ZX)

More information

1992 Mitsubishi 3000GT VR-4

1992 Mitsubishi 3000GT VR-4 TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner

More information

2005 Chrysler 300 C ENGINE Mechanical - 3.5L - Service Information & Magnum

2005 Chrysler 300 C ENGINE Mechanical - 3.5L - Service Information & Magnum 1. Install camshaft sprockets onto the camshafts. Install NEW sprocket attaching bolts into place. The 255 mm (10 in.) bolt is to be installed in the left camshaft and the 213 mm (8 3/8 in.) bolt is to

More information

2000 Nissan Altima SE

2000 Nissan Altima SE Removal 1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain coolant from radiator and cylinder block. Drain engine oil. Disconnect all necessary coolant hoses, electrical connectors, vacuum hoses,

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

1998 Volkswagen Golf GL

1998 Volkswagen Golf GL Removal (Thermo Tensioner Roller - 1997 & Up) CAUTION: To prevent valves from contacting piston, DO NOT rotate camshaft or crankshaft with timing belt removed. Valve damage may result. 1. Remove air cleaner

More information

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6 INTAKE MANIFOLD Removal 1. Release fuel system pressure. Disconnect battery and drain cooling system. Disconnect vacuum and coolant lines attached to intake manifold and label accordingly. Remove throttle

More information

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation. TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan

More information

2003 Hyundai Sonata LX

2003 Hyundai Sonata LX TIMING & COUNTERBALANCE SHAFT BELTS Removal CAUTION: DO NOT rotate engine counterclockwise (as viewed from timing belt end of engine). If reusing timing belt, place reference mark on timing belt to indicate

More information

2002 Escape Workshop Manual

2002 Escape Workshop Manual SECTION 303-01A: Engine 2.0L Zetec 2002 Escape Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/25/2004 Timing Belt Special Tool(s) Crankshaft TDC Timing Peg 303-574 (T97P-6000-A) Camshaft

More information

1999 Nissan Altima GLE

1999 Nissan Altima GLE TIMING CHAIN CAUTION: If cylinder head is installed and timing chain is disconnected, DO NOT rotate camshaft or crankshaft; valves will contact pistons, resulting in bent valves. NOTE: Following procedure

More information

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove right front wheel. 3. Remove belt splash shield. 4. Remove accessory drive belts.

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT & BALANCE SHAFT BELT

More information

1 of 10 2/10/2017 5:20 PM

1 of 10 2/10/2017 5:20 PM 1 of 10 2/10/2017 5:20 PM Crankshaft Pulley Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft

More information

2001 Escort Workshop Manual

2001 Escort Workshop Manual Page 1 of 6 SECTION 303-01B: Engine 2.0L Zetec 2001 Escort Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/26/2004 Timing Drive Components Timing Belt Special Tool(s) Crankshaft TDC Timing

More information

1990 Buick Electra Limited

1990 Buick Electra Limited 4. To install remaining components, reverse removal procedure. Coat rocker arm bolts with GM Threadlock (12345493) prior to installation. Fig. 3: Cylinder Head Bolt Tightening Sequence FRONT CRANKSHAFT

More information

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

2005 Saturn L ENGINE Engine Mechanical - 3.0L (L81) - L300

2005 Saturn L ENGINE Engine Mechanical - 3.0L (L81) - L300 Crankcase Vent Housing Removal Fig. 324: Removing & Installing Engine Vent Housing 1. Remove the hoses from the chamber. 2. Remove the chamber bolts. 3. Remove the chamber. 4. Remove the gasket material.

More information

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers..

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. BELT AND SPROCKETS-TIMING REMOVAL TIMING BELT Zoom 1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. CAUTION: When aligning crankshaft and camshaft timing marks

More information

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin... Page 1 of 10 SAVE 20% ON ONLINE SHIP-TO-HOME ORDERS OF $100 OR MORE. Use Code: MOM20 See Details Nissan Quest 2001-02 and 2004-06 REMOVAL & INSTALLATION Timing Chain Cover Removal & Installation 3.5L Engine

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE MAZDA 1.6L & 1.8L 4-Cylinder - 1986-95 MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE For 1992 and earlier model years, the manufacturer recommends the belt be replaced every 60,000 miles. For 1993-95

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE 1. Disconnect negative battery cable. Drain cooling system. Remove front strut bar and strut brackets, if equipped. 2. Disconnect Intake Air Temperature (IAT) sensor harness connector. Remove air cleaner

More information

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1 2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Timing Belt REMOVAL 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove

More information

IN-VEHICLE REPAIR. Engine Front Cover

IN-VEHICLE REPAIR. Engine Front Cover 303-01A-1 IN-VEHICLE REPAIR Engine Front Cover Material Item Specification 303-01A-1 Special Tool(s) SAE 5W-20 Premium WSS-M2C930-A Synthetic Blend Motor Oil Alignment Plate, Camshaft XO-5W20-QSP (in Canada

More information

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair

ALLDATA Online Ford Focus L4-2.0L DOHC VIN 5 - Service and Repair. Service and Repair Page 1 of 22 Service and Repair NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Belt Special

More information

Service and Repair Note:

Service and Repair Note: Service and Repair Note: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Drive Components - Timing

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal (Esteem) 1. Disconnect negative battery cable. Remove right side engine under cover. Remove power steering and A/C compressor drive belts. 2. Remove A/C compressor

More information

DISASSEMBLY Procedure revision date: 11/22/2001

DISASSEMBLY Procedure revision date: 11/22/2001 Page 1 of 31 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:06 PM To: 'Evan Groenke' Subject: 2.5 L Engine Disassembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop

More information

Timing Drive Components Camshaft Timing

Timing Drive Components Camshaft Timing SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner

More information

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary. Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

More information

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and

More information

REMOVAL AND REPLACEMENT

REMOVAL AND REPLACEMENT 2002 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair REMOVAL AND REPLACEMENT https://my.alldata.com/repair/#/repair/article/36847/component/64/itype/401/nonstandard/

More information

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256)

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256) 303-01A-1 IN-VEHICLE REPAIR Timing Drive Components Camshaft Drive Cassette, LH 303-01A-1 Special Tool(s) Holding Tool, Camshaft Sprocket 303-564 (T97T-6256) Adapter for 303-564 303-578 (T97T-6256-A) Holding

More information

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Locking Tool... 536594 Locking Tool... 536595 Crankshaft Holding Tool... 536596 Alignment Gauge... 536608 Belt Installation

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information

INSTALLATION. Check that the idler pulley moves smoothly.

INSTALLATION. Check that the idler pulley moves smoothly. ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,

More information

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE)

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE) ALLDATA Online - 1990 Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15 Timing Belt Installation Timing Belt (3S-FE) INSTALLATION OF TIMING BELT 1. INSTALL OIL PUMP PULLEY a. Align

More information

RECOMMENDET INSTALLATION PROCEDURE Timing Belt Tensioner for Aftermarket OPEL 2.0L SOHC, Fam. 2 (Revision date: 04/27/1999)

RECOMMENDET INSTALLATION PROCEDURE Timing Belt Tensioner for Aftermarket OPEL 2.0L SOHC, Fam. 2 (Revision date: 04/27/1999) 1. Allow the engine and tensioner to stabilize to the same relative ambient temperature before installing a tensioner for proper belt tension adjustment. Do not attempt to install a cool tensioner onto

More information

Mazda3 - Workshop Manual - Engine

Mazda3 - Workshop Manual - Engine Page 1 of 18 2005 - Mazda3 - Workshop Manual - Engine TIMING CHAIN REMOVAL/INSTALLATION WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

2002 Explorer Sport/Sport Trac Workshop Manual

2002 Explorer Sport/Sport Trac Workshop Manual Page 1 of 17 SECTION 303-01: Engine 4.0L Single Overhead Camshaft (SOHC) IN-VEHICLE REPAIR Procedure revision date: 07/13/2005 Cylinder Head Special Tool(s) Spark Plug Wire Remover 303-106 (T74P-6666-A)

More information

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt

2001 Ford FOCUS. Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS. Timing Belt 2001 Ford FOCUS Submodel: ZTS Engine Type: L4 Liters: 2.0 Fuel Delivery: FI Fuel: GAS SECTION 303-01A: Engine??? 2.0L Zetec-E (Zetec) 2001 Focus Workshop Manual IN-VEHICLE REPAIR Procedure revision date:

More information

2003 Taurus/Sable Workshop Manual

2003 Taurus/Sable Workshop Manual Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)

More information

TIMING BELT (5S FE) COMPONENTS

TIMING BELT (5S FE) COMPONENTS ENGINE MECHANICAL Timing Belt (5SFE) EM67 TIMING BELT (5SFE) COMPONENTS REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started after approx. 20 seconds

More information

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent 303-01A-1 IN-VEHICLE REPAIR Cylinder Head Special Tool(s) Torque Wrench Extension 303-575 (T97T-6256-F) or equivalent Special Tool(s) 303-01A-1 Timing Tool, Crankshaft TDC 303-573 (T97T-6303-A) or equivalent

More information

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal 1998 Toyota Corolla DX Sedan 4-Door L4-1762cc 1.8L DOHC MFI Page 1 Timing Belt: Service and Repair Timing Belt Replace Timing Belt Removal SPECIAL SERVICE TOOL (SST) REQUIRED ^ 09213-70010 Crankshaft Pulley

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft

More information

1998 Honda Accord EX

1998 Honda Accord EX Installation (New Belt) 1. Ensure that engine is at TDC. Align dimple on timing belt drive pulley with pointer on oil pump. See Fig. 4. Align camshaft pulleys with pointers on back covers. 2. Remove battery

More information

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts.

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts. 1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.

More information

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page

More information

2/17/2017 Timing Belt Service and Repair, Removal and Replacement

2/17/2017 Timing Belt Service and Repair, Removal and Replacement http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com 1/22 http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com

More information

1998 Subaru Forester

1998 Subaru Forester Inspection 1. Inspect timing belt teeth for breaks, cracks or wear. Inspect belt for signs of oil contamination. When inspecting timing belt, do not bend less than a radius of 2.36" (6.0 mm). Replace belt

More information

2002 Dodge Pickup R1500

2002 Dodge Pickup R1500 CAUTION: Overtightening the tensioner arm torx bolt can cause severe damage to the cylinder head. Tighten torx bolt to specified torque only. Install left side chain tensioner arm. Apply Mopar Lock N,

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

Page 1 of 6 Section 03-01C: Engine, 7.5L MFI 1996 Bronco/F-Series Workshop Manual IN-VEHICLE SERVICE Procedure revision date: 06/19/2000 Cylinder Heads Removal SPECIAL SERVICE TOOL(S) REQUIRED Description

More information

TIMING BELT (3S FE) COMPONENTS

TIMING BELT (3S FE) COMPONENTS Timing Belt (3SFE) TIMING BELT (3SFE) COMPONENTS EM23 REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY 2. REMOVE RH FRONT WHEEL 3. REMOVE ENGINE RH UNDER COVER 4. REMOVE CRUISE

More information

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s) 303-01A-1 ASSEMBLY Engine Special Tool(s) Tensioner, Timing Chain 303-571 (T97T-6K254-A) Special Tool(s) 303-01A-1 Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Holding Tool, Camshaft Sprocket

More information

2014 RAM C/V Tradesman

2014 RAM C/V Tradesman Fig. 91: Suction Hose Ball Valve NOTE: View typical 14. Open the suction hose's ball valve to begin refilling the cooling system. 15. When the vacuum gauge reads zero, the system is filled. NOTE: On some

More information

Engine, disassembly and

Engine, disassembly and Page 1 of 13 13-1 Engine, disassembly and assembly Ribbed belt, removing and installing Removing - Remove noise insulation -arrows-. - Remove bumper Repair Manual, Body Exterior, Repair Group 63 - Move

More information

TIMING BELT (4A FE) COMPONENTS

TIMING BELT (4A FE) COMPONENTS EM30 Timing Belt (4AFE) TIMING BELT (4AFE) COMPONENTS REMOVAL OF TIMING BELT 1. REMOVE RH FRONT WHEEL 2. REMOVE RH ENGINE UNDER COVER 3. REMOVE WASHER TANK 4. LOOSEN WATER PUMP PULLEY BOLTS AND REMOVE

More information

Chrysler 2.0L DOHC timing belt procedure REMOVAL

Chrysler 2.0L DOHC timing belt procedure REMOVAL Chrysler 2.0L DOHC timing belt procedure REMOVAL CAUTION: Camshaft or crankshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before

More information

ARTICLE BEGINNING INTRODUCTION IGNITION SYSTEM CAMSHAFT POSITION (CMP) SENSOR DISTRIBUTOR

ARTICLE BEGINNING INTRODUCTION IGNITION SYSTEM CAMSHAFT POSITION (CMP) SENSOR DISTRIBUTOR Article Text Thursday, August 19, 1999 11:40PM ARTICLE BEGINNING 1996 ENGINE PERFORMANCE Volkswagen Removal, Overhaul & Installation - Gasoline Cabrio, Golf III, GTI, Jetta III, Passat CAUTION: When battery

More information

Timing Belt: Service and Repair Installation

Timing Belt: Service and Repair Installation 1998 Mercury Mystique L4-122 2.0L DOHC VIN 3 SFI Copyright 2008, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Installation NOTE:Ford does not provide camshaft gear timing marks, or information to

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2000 Cadillac Catera V6-3.0L VIN R Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair Timing Belt Replacement TIMING BELT REPLACEMENT Removal Procedure ^ Tools Required - J 42069 Timing

More information

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2001 Toyota MR ENGINES' '1.8L 4-Cylinder TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE IN-VEHICLE REPAIR Timing Drive Components... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 IN-VEHICLE REPAIR Timing

More information

Recommended Installation Procedure (11 DEC 09) ATech Timing Belt Tensioner (979847/901) VW 1.6/2.0L L4 EA189 CR Engine

Recommended Installation Procedure (11 DEC 09) ATech Timing Belt Tensioner (979847/901) VW 1.6/2.0L L4 EA189 CR Engine Initial Preparation: Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to VW s guidelines. The mounting of the TBT is done on the

More information

Page 1 of 8 2005 Volvo S40 2.4L Eng Base TIMING BELT REPLACEMENT - 2.4L & 2.5L TURBO, 5-CYLINDER REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft

More information

Page 1 of 44 REPLACEMENT 1. 2. 3. 4. REMOVE ENGINE UNDER COVER RH DRAIN COOLANT (See REPLACEMENT ) REMOVE FRONT WHEEL RH REMOVE CYLINDER HEAD COVER NO. 2 a. Remove the 2 nuts, 2 clips and cylinder head

More information

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) 1 of 15 8/7/2016 2:34 PM 2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Removal and Installation 2 of 15

More information

8/14/2016 8:12 PM. Bolt: Part No for Type B

8/14/2016 8:12 PM. Bolt: Part No for Type B 1 of 21 2 of 21 REMOVAL 1. DISCONNECT PS RESERVOIR AND REMOVE RESERVOIR BRACKET 2. DISCONNECT WIRE HARNESS BRACKET FOR DLC1 3. REMOVE GENERATOR 4. REMOVE GENERATOR BRACKET 5. w/ ABS: REMOVE NO.3 ABS ACTUATOR

More information

TIMING BELT COMPONENTS EM 15

TIMING BELT COMPONENTS EM 15 ENGINE MECHANICAL COMPONENTS EM15 EM16 ENGINE MECHANICAL COMPONENTS (Cont d) ENGINE MECHANICAL EM17 REMOVAL OF (See pages EM15 and 16) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work

More information

INSTALLATION. NOTICE: Do not scratch the angle sensor of the timing pulley.

INSTALLATION. NOTICE: Do not scratch the angle sensor of the timing pulley. EM26 INSTALLATION EM11B01 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000, 0996300600) Torque:

More information

Recommended Installation Procedure Timing Belt Tensioner (979597) 2.0L DOHC, RENAULT F4R Turbo, F4R L DOHC, RENAULT F4P720 (05/18/2004)

Recommended Installation Procedure Timing Belt Tensioner (979597) 2.0L DOHC, RENAULT F4R Turbo, F4R L DOHC, RENAULT F4P720 (05/18/2004) Caution: The procedure to access the timing belt tensioner and all other timing driven components must be done according to the car manufacturer s guidelines. Engine temperature: 1. The tensioner must

More information

Service and Repair SERVICE POINTS OF REMOVAL. Select Vehicle New TSBs Technician's Reference Mitsubishi 3000GT V6-2972cc 3.

Service and Repair SERVICE POINTS OF REMOVAL. Select Vehicle New TSBs Technician's Reference Mitsubishi 3000GT V6-2972cc 3. 1 of 12 5/4/2008 10:31 PM Home Account Contact ALLDATA Log Out Help METRO TOYOTA Select Vehicle New TSBs Technician's Reference 1992 Mitsubishi 3000GT V6-2972cc 3.0L DOHC Vehicle Level Engine, Cooling

More information

TIMING BELT TENSIONER FOR AFTERMARKET RENAULT G8T 2.2L DIESEL ENGINE (Revision date: 06/24/1999)

TIMING BELT TENSIONER FOR AFTERMARKET RENAULT G8T 2.2L DIESEL ENGINE (Revision date: 06/24/1999) 1. Allow the engine and tensioner to stabilize to the same relative ambient temperature before installing a tensioner for proper belt tension adjustment. Do not attempt to install a cool tensioner onto

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

REMOVAL. 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH

REMOVAL. 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH ENGINE MECHANICAL (2JZGE) EM1 7 REMOVAL EM1S301 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY (See page CO 1 5) 4. REMOVE DRIVE BELT (See page 1) CH 5. REMOVE PS PUMP

More information

VALVE CLEARANCE (K3-VE)

VALVE CLEARANCE (K3-VE) ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) 25 ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) INSPECTION 1. DISCONNECT NEGATIVE BATTERY TERMINAL (See page RS-164.) 2. ROVE ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT

More information

REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION 2006 Eclipse (2.4L 4G69) REMOVAL AND INSTALLATION Report a problem with this article Pre-removal Operation Side Under Cover Removal (Refer to GROUP 51, Under Cover Post-installation Operation Crankshaft

More information