CNG Receptacles L SERIES. Features. Listings and Certifications

Transcription

1 L SERIES OPW L Series NGV-certified fueling receptacles are designed for use on medium storage natural gas vehicles, including automobiles, light trucks, shuttle buses and vans. Features u High-Flow Capacity The L Series receptacles have much larger flow capacity than conventional receptacles. The flow path allows very high flows, combined with low pressure drop and enhanced resistance to hydrate formation. u Durable, Corrosion-Resistant Construction All OPW receptacles are made from stainless steel. u Non-Contact Check Valve Each OPW NGV receptacle contains a highly reliable non-contact check valve that opens only when differential pressure is present during fueling (per NGV.5.4). u Unique Sealing System The sealing system in all OPW receptacles consists of a stainless steel poppet that aligns with a rearward facing, captured seal located in the receptacle body. This arrangement prevents: seal wash-out during high-flow conditions and cratering due to debris. The seal material has exceptionally long service life, resists creep and deformation and has exceptional wear resistance under all operating pressure and temperature conditions. The poppet is treated, impact-resistant stainless steel with a polished surface to provide reliable sealing at low back pressures. u Bulkhead or Straight Thread The L Series allows the user to order a complete receptacle or buy and assemble their own adaptor shaft. They come with and without bulkhead fitting and with or without filter. The external bulkhead nut costs less than conventional stainless steel fittings. L Series receptacles can be used with parallel thread or compression tube fittings. L Series bodies come with either wrench flats or hex to ease vehicular mounting. u Filtered Receptacle (LE) Filters capture dirt and gas-borne debris commonly found in systems. Filtered receptacles protect the receptacle seals and the vehicle fuel system. A 50-micron filter is incorporated ahead of the receptacle check valve. u Design Your Own Sub-System The OPW L Series receptacles come with the following standard features: rubber dust cap, mounting hex or wrench flats. LD and LE receptacles come with a standard external bulkhead nut. The bulkhead fittings allow the use of inexpensive compression tube fittings. A 50-micron filter upstream of the poppet seal is available as an option. All adaptor shafts can be purchased from OPW or from your supplier of choice. OPW L Series NGV Receptacles are designed for medium storage NGV at 200 Bar (3000 psi) or 250 Bar (3600 psi) operating pressure. u Rubber Dust Cap Standard protective dust caps are supplied with all receptacles. u Serviceable O-Ring Designed to prevent leakage at the connection point. Receptacles OPW offers a complete line of fueling receptacles for any natural gas vehicle (NGV) application. Our receptacles form part of a dedicated system designed specifically for fueling NGV. LB Wrench Flats LBXX78 7/8-4 UNF - 2A LBXX6 9/6-8 - UNF - 2A LD Bulk Head LE Bulk Head Filter Listings and Certifications 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) Fax: (800)

2 L Series NGV Fueling Receptacles OPW L Series NGV-certified Refueling Receptacles are designed for use on medium storage natural gas vehicles, including automobiles, light trucks, shuttle buses and vans. Materials Body: Stainless steel Internal Parts: Stainless steel and brass Seals: Specially formulated polymers and elastomers specific to high-pressure NGV applications. LD30 or LD36.98" 25 mm 0.8" 20.5mm.94" 24.0 mm.8" 20.5 mm 2.0" 5.0 mm LB30 / LB " 0.0 mm 2.00" 5 mm.39" 0 mm SAE J926 9/6" 8 UNF 3/4" Flats 9. mm *0.94" (24.0 mm) for P36 Versions 7/8" 4UNF-2A Features u Protective Rubber Dust Caps - included with all OPW L series receptacles. u Connects with CC200, CC300, CC600 and CT000 Series NGV Nozzles Specifications: LE30 or LE36 with stainless steel filter; 250 mesh Min. Flow Rate: psid Temperature Range: -40 F to 250 F (-40 C to 20 C) Cv: LB = 0.9 LD = 0.85 LE = 0.83 MAWP: 5000 psi (345 Bar).94" 24.0 mm.8" 20.5 mm 2.95" 75 mm 3.58" 9 mm LBXX " 59 mm 2" 5 mm 0.39" 0.0 mm 2.72" 69 mm LB366 9/6" 8 UNF-2A REF Ordering Specifications Product # /Size Service Pressure Weight LB30 NGV Receptacle w/ 3/4" Flats, P psi. 200 bar.3 lb..4 kg LB36 NGV Receptacle w/ 3/4" Flats, P psi. 250 bar.3 lb..4 kg LB3078 LB LB3678 LB LB366 LB LD30 NGV Receptacle w/ Bulkhead, P psi. 200 bar.44 lb..2 kg LD36 NGV Receptacle w/ Bulkhead, P psi. 250 bar.44 lb..2 kg LE30 NGV Receptacle w/ Bulkhead and Filter, P psi. 200 bar.44 lb..2 kg LE36 NGV Receptacle w/ Bulkhead and Filter, P psi. 250 bar.44 lb..2 kg 4 Replacement Interface O-Ring for L Series receptacles 0047 Replacement Rubber Dust Cap Adaptor Shafts: Can be threaded into LB/LD/LE receptacles above. Materials: Stainless steel 2.56" 65.5 mm.88" 47.0 mm 0.6" 4.0 mm 0.9" 5.0 mm *.98" 25.0 mm 0.8" 20.5mm -/6" HEX (27.0 A/F) -/8" HEX (28.6 A/F) *0.94" (24.0 mm) for P36 Versions 20 UNEF-2A SAE J /6" 8 UNF LD30 / LD36 / LE30 / LE36 Adaptor Shafts P/N Description Weight lbs. kg Adaptor Shaft SAE-6 (9/6"- 8 UNF - 2A) x SAE-6 (9/6"- 8 UNF - 2A) Adaptor Shaft SAE-0 (7/8"- 4 UNF - 2A) x SAE-6 (9/6"- 8 UNF - 2A) SAE-6, (9/6"x 8 UNF) to 3/9" Tube Fitting with Cap, Ferrule and Swage Ring "ОПВ Маркет" ЕООД България, София 528,ул."Поручик Неделчо Бончев" 3, eт.5, тел: 02/ , office_bg@opwmarket.com

3 CleanEnergy Nozzle Compatibility Matrix NEW & BREAKKITS Standard NGV Receptacles NOTE: These use Receptacle Fit Gage RINGO-000 High Flow Receptacles NOTE: These use Receptacle Fit Gage RINGO-0005 Nozzle Gages NGV 2 & 3 Nozzles CT000SS CT000P36S CC300P30S CC300P36S CC600S CC600P36S ILB- ILB-5 FLB 000 & FLB 5000 & NGVLB LB30 LD30 LE30 LB36 LD36 LE36 CL40 CL4078 CL50 CL5000 CL506 CL5078 JAWGO JAWGO BREAK BREAK X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X CC600 Series Nozzle including 3-Way Valve (3WV series) 250 bar & 3,000 psi/ 3 CC250 CC270 X X X X X X X X X X X X X X X X X X X X Bus / High Flow 2 CT5000S CC6000 X X X X X X X X X X X X X X X X X X Defueling BDN Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) Fax: (800)

4 CleanEnergy Kit Compatibility Matrix Fully Factory Assembled and Tested Time Fill Light Duty (LD) Heavy Duty (HD) Extra Heavy Duty (XHD) Defueling 4' 8' 8' Whip 2' 0' 3' 3' 0' Whip 2' 25' Whip 25' Kit Component TF 4C36 TF 20B36 TF 20D36 LD LD FLB LD 2 LD 5A LD 20B36 HD HD FLB XHD 0 LDCN DPK-2 XFLD 50 Nozzles NGV Bus / High Flow 2 & 3 Defueling CT000SS CT000P36S CC600 Series Nozzle including 3-Way Valve (3WV series) 250 bar & 3,000 psi/ CT5000S BDN X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X with 3WV-46D Fill Line Standard Duty ILB- X X X X X X X X X X X X FLB-000 X X X X X X X X X X X X BREAK 000 X X X X X Fill Line Bus / High Flow ILB-5 X X X X X X X X X X X X FLB-5000 X X X X X X X X X X X X X BREAK 5000 X X X X X X X X X X X Vent Line Retractor NGVLB X X X X 602- X X X X X X X X X X X X X X X X 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) Fax: (800)

5 Installation & Operating Instructions Installation and operating instructions are included with all new and rebuilt products; however, they may also be ordered separately Instruction Sheet Item # Item Description FLB-000, FLB-5000 Breakaway Installation & Operating Instructions NGVLB Breakaway Installation & Operating Instructions H494M ILB-, ILB-5 Breakaway Installation & Operating Instructions ILB-, ILB-5 Breakaway Repair Kit Instructions H374M CT000, CT5000 Series Nozzle Installation & Operating Instructions CT000 and CT5000 Series Nozzle Jaw Replacement Instructions H3857M CC200 Series Nozzle Installation & Operating Instructions H3795M CC300 Nozzle Installation & Operating Instructions H3742M CC600 Series Nozzle Installation & Operating Instructions CC600 Series Nozzle Jaw Replacement Instructions H4076M CC6000 Nozzle Installation & Operating Instructions H3744M LB30, LB36, LD, LE, CL40 and CL4078 Receptacles Installation Instructions H3747M LB3078, LB3678 & CL5078 Receptacles Installation Instructions H444PA CL50 Series Receptacle Installation Instructions H3745M CL5000, CL506 Receptacle Installation Instructions Part Kits and Factory Rebuild Service OPW is pleased to offer nozzle and breakaway rebuild services. Rebuilds include (where applicable) replacement of all internal seals, O-rings, valves, jaws, handle, protective sleeves, spring supports, guide rings and vent tubes. In addition, all OPW Factory rebuilt products are 00% full-function tested before being redeployed. KIT Item # Description FLB-000 STANDARD DUTY FILL-LINE BREAKAWAY REPAIR KIT FLB-5000 HEAVY DUTY FILL-LINE BREAKAWAY REPAIR KIT A57 ILB- INLINE BREAKAWAY & H2 NGV- REPAIR KIT A55 ILB-5 INLINE BREAKAWAY HD/TRUCK REPAIR KIT A56 CT000SS JAW REPLACEMENT KIT A58 CT000LS JAW REPLACEMENT KIT A59 CT000P36S JAW REPLACEMENT KIT A52 CT5000S JAW REPLACEMENT KIT A53 CC600 SS JAW REPLACEMENT KIT OPW Factory Parts. Labor by Authorized Field Technician REPAIR Item # FLB-000 REPAIR FLB-5000 REPAIR ILB- REPAIR ILB-5 REPAIR CT000SS REPAIR CT000LS REPAIR CT000P36S REPAIR CT5000S REPAIR BDN REPAIR CH000 REPAIR CH2000 REPAIR CW3600 REPAIR CW5000 REPAIR Description FLB-000 STANDARD DUTY FILL-LINE BREAKAWAY REBUILD FLB-5000 HEAVY DUTY FILL-LINE BREAKAWAY REBUILD ILB- INLINE BREAKAWAY & H2 NGV- REBUILD ILB-5 INLINE BREAKAWAY HD/TRUCK REBUILD CT000SS NOZZLE TYPE CLASS A (P30) REBUILD CT000LS NOZZLE TYPE CLASS A (P30) REBUILD CT000P36S NOZZLE TYPE CLASS A (P36) (SST JAWS) REBUILD CT5000S TYPE HEAVY DUTY BUS/TRUCK NOZZLE REBUILD BDN DEFUELING NOZZLE (P30/P36) REBUILD CH2000 FUEL NOZZLE TYPE, CLASS A (P36) REBUILD CH2000 FUEL NOZZLE TYPE, CLASS A (P36) REBUILD CW3600 SAE HYDROGEN NOZZLE TYPE CLASS A (P36) REBUILD CW5000 SAE HYDROGEN NOZZLE TYPE CLASS A (P50) REBUILD OPW Factory Parts, Labor & Full-Function Testing by OPW Lab Technician Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) Fax: (800)

6 Canadian Registration Numbers by Province Canadian Registration Numbers OPW CleanEnergy Products British Columbia Alberta Ontario Quebec Saskatchewan Manitoba Nova Scotia New Brunswick CT000 series 0H H H H H H pending pending CT5000 0H H H H H H H547.58ADD pending CC600 series 0H H H H H H pending pending ILB- 0H H H H H H pending pending ILB-5 0H H H H H H pending pending VLB 0H H H H H H pending pending FLB-000 (new) 0H H H H H H H H FLB-5000 (new) 0H H H H H H H H NGVLB (new) 0H H H H H H H H CSA Approved TUV Approved u CT000 series nozzles u CC 200 series nozzles u CC 300 series nozzles u CC 600 series nozzles u 3WV series valves u s u LB, LD, LE series receptacles u CT000 series nozzles u CT5000 series nozzles u CC 200 series nozzles u CC 300 series nozzles u FLB series breakaways u NGVLB series breakaways u LB, LD, LE series receptacles u CL series receptacles u CC 600 series nozzles u CC 6000 series nozzles u ILB series breakaways Дистрибутор Distributed by "ОПВ Маркет" ЕООД България, София 528, ул."поручик Неделчо Бончев" 3, eт.5 тел: 02/ office_bg@opwmarket.com "DAIS GLOBAL " LTD 3, Poruchik Nedelcho Bonchev Str., fl Sofia, Bulgaria tel: office@daisglobal.eu