Neoprene. Steel or Brass
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1 The low air inclusion product line is designed for air conditioning, refrigerant, gaseous and fluid transfer applications. Product Features connections for versatility of installation on tubing or hose construction for low fluid loss and air inclusion allows connection and disconnection against pressure standard for optional bulkhead mounting Neoprene Steel or Brass High resistance carbon steel with zinc trivalent plating Physical Characteristics Max. Operating Pressure Coupling Max. Operating Pressure Min. Burst Pressure Disconnected Vacuum Rated Air Fluid Size Connected Connected Male Half Female Half Connected Only Flow Inclusion Loss bar (psi) bar (psi) bar (psi) bar (psi) (in./hg) L/min (gpm) cc. max. cc.max (3,000) 621 (9,000) 172 (2,500) 34 (500) 28 8 (2) (1,750) 359 (5,200) 121 (1,750) 28 (400) (14) (700) 145 (2,100) 55 (800) 28 (400) (35) (700) 145 (2,100) 48 (700) 21 (300) (75) Applications and refrigerant Flow Data Pressure Drop Versus Flow Graph gpm Pressure Drop in PSI bar psi lpm Cubic Feet Per Minute Flow Test Fluid: Air at 100 PSI Inlet Pressure 62 EATON Quick Disconnect Couplings E-MEQD-MC001-E2
2 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 No Adapter Part Number Coupling Body Neoprene Type Size Type Fig. A B Hex 1 Hex 2 Hex S2-4 Male 1/4 No Adapter (1.08) 21.1 (.83) 19.1 (.75) S5-4 Female 1/4 No Adapter (1.31) 21.1 (.83) 16.0 (.63) 19.1 (.75) S2-8 Male 1/2 No Adapter (1.37) 31.8 (1.25) 33.3 (1.31) S5-8 Female 1/2 No Adapter (1.63) 33.3 (1.31) 25.4 (1.00) 30.2 ( S2-12 Male 3/4 No Adapter (1.74) 46.5 (1.83) 41.4 (1.63) S5-12 Female 3/4 No Adapter (2.15) 45.7 (1.80) 35.1 (1.38) 41.4 (1.63) S2-16 Male 1 No Adapter (1.83) 53.3 (2.10) 47.8 (1.88) S5-16 Female 1 No Adapter (2.37) 56.9 (2.24) 44.5 (1.75) 50.8 (2.00) - - SAE 37 (JIC) Part Number Coupling Body Port Buna-N Type Size Size Thread Type Fig. A B Hex 1 Hex 2 Hex S17-4-4* Male 1/4 7/16 7/16-20 SAE 37 (JIC) (1.88) 21.1 (.83) 19.1 (.75) (.63) 5410-S14-4-4* Female 1/4 7/16 7/16-20 SAE 37 (JIC) (1.93) 21.1 (.83) 16.0 (.63) 19.1 (.75) 15.7 (.62) * Complete 1/4 7/16 7/16-20 SAE 37 (JIC) (3.54) S17-6-4* Male 1/4 9/16 9/16-18 SAE 37 (JIC) (1.89) 21.1 (.83) 19.1 (.75) (.63) 5410-S14-6-4* Female 1/4 9/16 9/16-18 SAE 37 (JIC) (1.94) 21.1 (.83) 16.0 (.63) 19.1 (.75) 15.7 (.62) * Complete 1/4 9/16 9/16-18 SAE 37 (JIC) (3.56) S17-6-8* Male 1/2 9/16 9/16-18 SAE 37 (JIC) (2.18) 31.8 (1.25) 28.7 (1.13) (1.00) 5410-S14-6-8* Female 1/2 9/16 9/16-18 SAE 37 (JIC) (2.43) 33.3 (1.31) 25.4 (1.00) 30.2 (1.19) 25.4 (1.00) * Complete 1/2 9/16 9/16-18 SAE 37 (JIC) (4.23) S17-8-8* Male 1/2 3/4 3/4-16 SAE 37 (JIC) (2.28) 31.8 (1.25) 28.7 (1.13) (1.00) 5410-S14-8-8* Female 1/2 3/4 3/4-16 SAE 37 (JIC) (2.53) 33.3 (1.31) 25.4 (1.00) 30.2 (1.19) 25.4 (1.00) * Complete 1/2 3/4 3/4-16 SAE 37 (JIC) (4.44) S * Male 3/4 7/8 7/8-14 SAE 37 (JIC) (2.75) 46.5 (1.83) 41.4 (1.63) (1.38) 5410-S * Female 3/4 7/8 7/8-14 SAE 37 (JIC) (3.16) 45.7 (1.80) 35.1 (1.38) 41.1 (1.62) 35.1 (1.38) * Complete 3/4 7/8 7/8-14 SAE 37 (JIC) (5.33) S * Male 3/4 1 1/16 1 1/16-12 SAE 37 (JIC) (2.86) 46.5 (1.83) 41.4 (1.63) (1.38) 5410-S * Female 3/4 1 1/16 1 1/16-12 SAE 37 (JIC) (3.27) 45.7 (1.80) 35.1 (1.38) 41.1 (1.62) 35.1 (1.38) * Complete 3/4 1 1/16 1 1/16-12 SAE 37 (JIC) (5.54) S * Male 1 1 5/16 1 5/16-12 SAE 37 (JIC) (2.99) 53.3 (2.10) 47.8 (1.88) (1.75) 5410-S * Female 1 1 5/16 1 5/16-12 SAE 37 (JIC) (3.53) 56.9 (2.24) 44.5 (1.75) 50.8 (2.00) 44.5 (1.75) * Complete 1 1 5/16 1 5/16-12 SAE 37 (JIC) (5.89) *Couplings must be ordered by components as shown on page 65. EATON Quick Disconnect Couplings E-MEQD-MC001-E2 63
3 Braze Tubing Adapter Part Number Coupling Body Tube O.D. Neoprene Type Size Size Type Fig. A B Hex 1 Hex 2 Hex S17-4-4* Male 1/4 1/4 Braze Tubing Adapter (1.52) 21.1 (.83) 19.1 (.75) (.63) 5401-S14-4-4* Female 1/4 1/4 Braze Tubing Adapter (1.57) 21.1 (.83) 16.0 (.63) 19.1 (.75) 16.0 (.63) 5401-S17-6-4* Male 1/4 3/8 Braze Tubing Adapter (1.52) 21.1 (.83) 19.1 (.75) (.63) 5401-S14-6-4* Female 1/4 3/8 Braze Tubing Adapter (1.57) 21.1 (.83) 16.0 (.63) 19.1 (.75) 16.0 (.63) 5410-S17-6-8* Male 1/2 3/8 Braze Tubing Adapter (1.75) 33.3 (1.31) 28.7 (1.13) (1.00) 5401-S14-6-8* Female 1/2 3/8 Braze Tubing Adapter (2.00) 33.3 (1.31) 25.4 (1.00) 30.2 (1.19) 25.4 (1.00) 5401-S17-8-8* Male 1/2 1/2 Braze Tubing Adapter (1.75) 33.3 (1.31) 28.7 (1.13) (1.00) 5401-S14-8-8* Female 1/2 1/2 Braze Tubing Adapter (2.00) 33.3 (1.31) 25.4 (1.00) 30.2 (1.19) 25.4 (1.00) 5401-S * Male 3/4 5/8 Braze Tubing Adapter (2.47) 45.7 (1.80) 41.4 (1.63) (1.38) 5401-S * Female 3/4 5/8 Braze Tubing Adapter (2.88) 45.7 (1.80) 35.1 (1.38) 41.4 (1.63) 35.1 (1.38) 5401-S * Male 3/4 3/4 Braze Tubing Adapter (2.47) 45.7 (1.80) 41.4 (1.63) (1.38) 5401-S * Female 3/4 3/4 Braze Tubing Adapter (2.88) 45.7 (1.80) 35.1 (1.38) 41.4 (1.63) 35.1 (1.38) 5401-S * Male 1 1 Braze Tubing Adapter (2.80) 56.9 (2.24) 47.8 (1.88) (1.75) 5401-S * Female 1 1 Braze Tubing Adapter (3.34) 56.9 (2.24) 44.5 (1.75) 50.8 (2.00) 44.5 (1.75) *Couplings must be ordered by components as shown on page 65. Dust Caps and Dust Plugs Dust Cap with Gasket Dust Plug with Gasket Body Size 5400-S S8-4 1/ S S8-8 -1/ S S8-12 3/ S S Adapter SAE 37 (JIC) O-ring Brass Steel Body Size Thread Tube O.D. Size B S 1/4 7/ / B S 1/4 9/ / B S 1/2 9/ / B S 1/2 3/4-16 1/ B S 3/4 7/8-14 5/ B S 3/4 1 1/ / B S 1 3/16-12 Adapter Braze O-ring Brass Steel Body Size Thread Tube O.D. Size B - 1/4 1/2-20 1/ B - 1/2 7/8-20 1/ B - 1/4 1/2-20 3/ B - 1/2 7/8-20 3/ B - 1/2 7/8-20 1/ B - 1/2 7/8-20 5/ B - 3/4 1 1/4-18 5/ B - 3/4 1 1/4-18 3/ B /4-18 7/ B / / B / B / / B / /4 Hose Fitting SAE 100R5 O-ring Fitting Assembly Body Size Hose Size Thread D mm (in) S 1/4-4 1/ (.92) S 1/4-6 1/ (.96) S 1/2-6 7/ (.96) S 1/2-8 7/ (1.06) S 3/ / (1.07) S / (1.01) Additional dash styles available. 64 EATON Quick Disconnect Couplings E-MEQD-MC001-E2 Dust Cap Dust Plug Adapter SAE 37 (JIC) Adapter Braze (O-ring Required) Hose Fitting SAE 100R5 (O-ring Required)
4 For assemblies, order by components as shown by base number and dash (-) size below. Example, if a 5401-S is required, order as components, (1) 5400-S5-12, (1) B Adapter and (1) O-ring. Assembly 5400-S S Brass Steel Part Female Male Braze-On 37 SAE Number Half Quantity Half Quantity Adapter Quantity Adapter Quantity O-ring Quantity 5401-S B S B S B S B S B S B S B S B S B S B S S S B S B S B S B S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S EATON Quick Disconnect Couplings E-MEQD-MC001-E2 65
5 Assembly Instructions/Component Part Numbers AIR COUPLINGS Typical Male Coupling Half (S2) Assembly Instructions Steps: 1. After tubing or hose has been connected to adapters 1 and 12, install O-rings 2 and 11 on adapters. Be sure O-rings are not twisted. 2. Oil O-rings 2 and 11 liberally with system fluid to prevent them from scuffing and tearing when coupling body is threaded on adapter. 3. S2 Half Lubricate poppet face with system fluid. Insert poppet valve assembly 3 into body 4. Tighten body 4 on adapter 1. After body and adapter make metal-tometal contact, tighten by rotating body 4 1/8 with respect to adapter 1 or torque per table value. S5 Half Oil O-Ring 9 liberally with system fluid. In sert valve and sleeve assembly 10 into body 8. Tighten body 8 on adapter 12. After body and adapter make metal-tometal contact, tighten by rotating body 8 1/8 with respect to adapter 12 or torque per table value. 4. Coupling Connection Lubricate gasket seal 5 on 5400-S2 half with system fluid. Thread union nut 5400-S2 half. Tighten union nut to torque values shown in table. Be sure S2 and S5 bodies do not rotate during connection. Component Part Numbers Item Dash Size Number O.D. Tube Size Typical Female Coupling Half (S5) Bulkhead Mounting S2 Half Install lock washer 6 on S2 half. Insert S2 half through bulkhead, and tighten jam nut 7 so that lock washer teeth are fully compressed. NOTE: Lock washer 6 must be between hex of S2 half and bulkhead. Maximum Bulkhead Thickness Body Lock Washer Lock Washer Size Installed Not Used 1/ / / Torque Values Recommended torque values in ft. lbs., are listed below. Adapter to Body Dash Braze Type Non-braze Type S2 Half Size or Aluminum Steel or Brass to S5 Half IMPORTANT: Generous lubrication is required for all gaskets and O-rings. Use refrigeration oil only when used in refrigerant system Line 1/4 3/8 1/4 5/8 5/8 7/8 7/8 13/8 Ref. Typical Male Half 1 1 Tubing Adapter * * * * O-ring Poppet Valve Assembly 5400 S S S S Body Gasket Seal Lock Washer S S S S 7 7 Jam Nut S S S S 8 Typical Female Half 9 8 Union Nut and Body Assembly 5400 S S S S O-ring Valve and Sleeve Assembly 5400 S S S S O-ring Tubing Adapter * 4 8 on * * * *Specify O.D. Tubing size of adapter required in 16th of an inch. Example: 4 coupling with 3/8 O.D. tubing is 6/16 or 6. Part number is then
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