Technical Catalogue Edition 3. ejco.com

Transcription

1 Technical Catalogue Edition 3 ejco.com

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3 Our people: Our core strength. Along with our distributors and agents, we take pride in what we do. We are honest and genuinely committed to creating and maintaining real, long-lasting relationships. We work where you work, we live where you live. We hire the right people, and give them superior knowledge. It is our employees world-class knowledge and expertise that continues to keep us leading in our globally competitive industry. We are fortunate to have a long history of attracting and retaining outstanding people. Our workforce is diverse, knowledgeable and loyal and often includes multiple generations from the same family. Our passionate and dedicated teams repeatedly earn recognition for their high degree of professionalism. ejco.com 1

4 EJ is the world s leading designer and manufacturer of high quality cast ductile manhole covers and frames, gratings, fabricated metal products, fire hydrants and gate valves. The construction, civil engineering, water, energy and telco industries that choose to install first-rate, quality fittings, instinctively turn to EJ here in Australia. Since 6 January 2012, HaveStock in Australia and its affiliated companies - East Jordan lron Works in USA, Norinco in France, Cavanagh in lreland and McCoy Construction Castings in Canada - have been doing business under the one new brand, EJ. One global brand unifies the company and fortifies its vision to be the global leader in infrastructure access solutions. lt reinforces the proprietary value that EJ possesses by providing immediate access to people who bear the superior knowledge and expertise in the industry. Now, for our clients worldwide, EJ has multiple, well established sales, distribution, and manufacturing facilities for infrastructure systems in the Americas, Europe, Asia, and Australia. The Malpass Family, from East Jordan, Michigan, USA, owns and operates the company, as they have since The family believes strongly in the value of regional knowledge and supports local initiatives in every one of their worldwide centres. For more information on the company, please visit ejco.com We thank you for your business and look forward to your continued support. 2

5 Table of Contents General Arrangement 6 Single Part Gastight s 9 Decorative Edged s 17 Circular s 21 2 & 3 Part and Grease Trap s 31 Ductile Iron Grates 41 Section Category Sub Category Class/Load Page 1 General Arrangement Product Features Load Classification Product Category Range 2 Single Part Gastight s Concrete Infill & Solid Top Concrete Infill & Solid Top Concrete Infill Concrete Infill Concrete Infill B/80kN D/210kN E/400kN F/600kN G/900kN Square Hinged s Hinged Access s E/400kN 14 Hinged Access s G/900kN 14 Innovative Access Solutions 16 3 Decorative Edged s Brass Edge & Stainless Steel Brass Edge & Stainless Steel B/80kN D/210kN Paver Infill s 20 4 Circular s Concrete Infill Concrete Infill Concrete Infill LA60 Series Council s LA60 Series Council s Hinged s Hinged s Hinged s B/80kN D/210kN E/400kN B/80kN D/210kN D/210kN E/400kN G/900kN Innovative Access Solutions & 3 Part and Grease Trap s Concrete Infill & Solid Top Two Part Concrete Infill & Solid Top Two Part B/80kN D/210kN Concrete Infill Three Part B/80kN 34 Solid Top Three Part B/80kN 35 Concrete Infill Three Part D/210kN 36 Solid Top Three Part D/210kN 37 Concrete Infill & Solid Top Grease Trap s B/80kN 38 Concrete Infill & Solid Top Grease Trap s D/210kN 39 6 Ductile Iron Gates Sump Grates Sump Grates Sump Grates B/80kN D/210kN E/400kN

6 Table of Contents Ductile Iron Grates 41 GMS & SS Grates 47 Road Gully Grates 53 Multipart s 57 Trench s 63 Municipal Products 69 Section Category Sub Category Class/Load Page 6 Ductile Iron Gates Sump Grates G/900kN 43 Longitudinal & Transverse Grates Longitudinal & Transverse Grates Longitudinal & Transverse Grates 7 GMS & SS Grates GMS Sump Grates and s GMS Sump Grates and s GMS Sump Grates and s GMS Trench Grates and s GMS Trench Grates and s GMS Trench Grates and s Pedestrian Safe Sump Grates and s Pedestrian Safe Sump Grates and s Pedestrian Safe Trench Grates and s Pedestrian Safe Trench Grates and s Grade 304* SS Grates Sump & Trench Grates Grade 304* SS Grates Sump & Trench Grates 8 Road Gully Grates Ductile Iron, Galv Mild & Drainway Ductile Iron, Galv Mild & Drainway 9 Multipart s Infill & Solid Infill & Solid 10 Trench s Concrete Infill & Solid Top Concrete Infill & Solid Top Concrete Infill Concrete Infill Concrete Infill 11 Municipal Products Circular s LA60 Series Council s Circular s LA60 Series Council s Circular s Hinged s Circular s Hinged s Circular s Hinged s B/80kN D/210kN G/900kN A B/80kN D/210kN A B/80kN D/210kN A D/210kN A D/210kN A B/80kN D/210kN B/80kN B/80kN D/210kN B/80kN D/210kN E/400kN F/600kN G/900kN B/80kN D/210kN D/210kN E/400kN G/900kN Circular s Steel Rising Rings 72 Circular s BCC & BCC Rising Rings Circular s BCC & BCC Rising Rings B/80kN D/210kN

7 Table of Contents Municipal Products 69 WA State Products 77 Roof & Floor Drains 81 Installation Guide 87 Section Category Sub Category Class/Load Page 11 Municipal Products Circular s SWB, VIC Roads & Maintenance Shaft Circular s SWB, VIC Roads & Maintenance Shaft Boxes & Lids Boxes & Lids Inspection Openings Inspection Openings B/80kN D/210kN B/80kN D/210kN B/80kN D/210kN Misc 75 Telstra s 75 Local Govt s Local Govt s Local Govt s Local Govt s A B/80kN C D/210kN WA State Products Boxes & Lids B/80kN 78 Maintenance Shaft s Maintenance Shaft s s & s s & s Cast Grates & s Cast Grates & s Cast Grates & s Galv Grates & s Galv Grates & s B/80kN D/210kN C D/210kN C D/210kN E/400kN C D/210kN Roof & Floor Drains Short Body 82 Deep Body 83 Roof Drains & Slip-in Tops Degree Body 85 Hydraulic Capacity Installation Guide 87 5

8 Section 1 - General Arrangement Product features Products designed to meet and exceed AS3996, the Australian Standard for Access s, Road Grates and s. Comprehensive range of sizes and load classes from Class B and D; right through to Class E, F and G. Ductile Iron: Grade 600/3 castings (AS1831). Grey Cast Iron: Grade T220 castings (AS1830). Precision machined to gas, air and water tightness (sealed as per AS3996). Australian Standard lifting keyholes: safe lifting with non-rotating keyways. Non-rocking of cover in the frame with machined drawcut/undercut profiles. s are neatly ribbed to provide maximum strength and an aesthetic appearance. T and cellular style frames designed to anchor the frame into position. Specification Options Option Reason Required Specification Suffix Example Brass Edging Stainless Steel Edging To allow cover and frame to be completely filled and concealed leaving only the brass edging and brass keycaps exposed. To allow cover and frame to be completely filled and concealed leaving only the stainless steel edging and stainless steel keycaps exposed. BE (height of edging) A66B BE 24 SS (height of edging) A66B SS 24 Security Bolt Down Areas with no head conditions where cover is required to be retained to stop easy removal: requires an allen key to remove bolts. SBD A66B SBD Barri Bolt Down Areas such as prisons where the cover is locked with tamper resistant Barri Bolts which require the use of an authorised keyed bolt to open. BBD A66B BBD Back Pressure Bolt Down Areas which may be subject to back pressure head conditions of 5m or less. s are modified to accept 10mm stainless steel bolts. BPD (amount of head/m) A66B BPD 3 Vented s s which are required to vent steam or allow the escape of other build-ups (gas, etc). Details of the vent style can be discussed with the local EJ office. VC A66B VC Inspection Openings s which are required to have an inspection point; normally for frequent inspections and not requiring a full opening (fuel tank areas). Available in 100, 150 and 225mm openings. IO 100 IO 150 IO 225 A66B IO 150 Identification Plates To specifically identify the service underneath the cover. Names to consider are: trade waste, comms, electrical. ID (name on plate) A66B ID(comms) 6

9 Section 1 - General Arrangement Load Classification Access covers and grates shall be designated by classes A, B, C, D, E, F and G according to load capacity as set out in the table below. The design loads as specified below, shall be used for testing. The appropriate class for a cover or grate depends upon the place of installation. Some places of installation, relative to class, are outlined below. The selection of the appropriate class is the responsibility of the designer and where there is doubt the stronger class shall be selected. Load Classifications of s and Grates AS3996:2006 ACCESS COVERS, ROAD GRATES & FRAMES Rating CLASS A CLASS B CLASS C CLASS D CLASS E CLASS F CLASS G Typical Use Areas (including footways) accessible only to pedestrians and pedal cyclists, and closed to other traffic (extra light duty) Areas (including footways and light tractor paths) accessible to vehicles (excluding commercial vehicles) or livestock (light duty) Malls and areas open to slow moving commercial vehicles (medium duty) Carriageways of roads and areas open to commercial vehicles (heavy duty) General docks and aircraft pavements (extra heavy duty - E) Docks and aircraft pavements subject to high wheel loads (extra heavy duty - F) Docks and aircraft pavements subject to very high wheel loads (extra heavy duty - G) Nominal Wheel Loading (kg) 330 2,670 5,000 8,000 13,700 20,000 30,000 Serviceability Design Load (kn) Ultimate Limit State Design Load (kn) NOTES: 1. Nominal wheel loads are given for guidance only. Consideration should be given to the type, size and pneumatic pressure of the load applied. 2. Class B design loads exceed AS requirements for footway loading. 3. Class D design loads exceed AS requirements for a W80 wheel load. 4. Class C units are based on intermediate load. 5. The serviceability load is set at 2/3 of the ultimate limit state design load. 6. A force of 1 kn approximately equal to the weight of 100kg. 7

10 Section 1 - General Arrangement Product Category Range Access s and Grates Tree Grates Manhole s Decorative Edged s Civil Castings Paver Infill s Grates Stainless Steel Grates Modular Units Roof & Floor Drains Road Gully Grates Channel & Grate Galv Grates 8

11 Single Part Gastight s Section 2 9

12 Section 2 - Single Part Gastight s SINGLE PART GASTIGHT COVERS Concrete Infill & Solid Top Class B 80kN Concrete Infill Clear Opening (mm) x Mass (kg) A33B A44B A64B A66B A67B A74B A76B A77B A94B A96B A97B A99B 1P A99B 2P A126B Class B 80kN Solid Top Clear Opening (mm) x Mass (kg) LA33B LA44B LA64B LA66B LA67B LA74B LA76B LA77B LA94B LA96B LA97B LA99B 1P LA99B 2P LA126B

13 Section 2 - Single Part Gastight s SINGLE PART GASTIGHT COVERS Concrete Infill & Solid Top Class D 210kN Concrete Infill Clear Opening (mm) x Mass (kg) A44D A64D A66D A67D A74D A76D A77D A94D A96D A97D A99D 1P A99D 2P A106D A124D A126D Class D 210kN Solid Top Clear Opening (mm) x Mass (kg) LA44D LA64D LA66D LA67D LA74D LA76D LA77D LA94D LA96D LA97D LA99D LA99D 2P

14 Section 2 - Single Part Gastight s SINGLE PART GASTIGHT COVERS Concrete Infill Class E 400kN Concrete Infill Clear Opening (mm) x Mass (kg) A44E A64E A66E A67E A74E A76E A77E A94E A96E A99E 2P A106E A124E A126E Class F 600kN Concrete Infill Clear Opening (mm) x Mass (kg) A44F A64F A66F A67F A74F A76F A77F A94F A96F A99F 2P

15 Section 2 - Single Part Gastight s SINGLE PART GASTIGHT COVERS Concrete Infill Class G 900kN Concrete Infill Clear Opening (mm) x Mass (kg) A44G A64G A66G A67G A74G A76G A77G A94G A96G A99G 2P

16 Section 2 - Single Part Gastight s SQUARE HINGED COVERS Hinged Access s 8210 HEAVY DUTY HINGED ACCESS ASSEMBLY Class E 400kN 8190 EXTRA HEAVY DUTY HINGED ACCESS ASSEMBLY Class G 900kN Self-engaging Safety Bar Self-engaging Safety Bar Bottom flange frame design with INFRA-RISER Rubber Adjustment Riser The 8210 series is typically installed in high traffic areas and provides a secure and easy access point to underground utility structures. The unit comes pre-assembled to the job site; just drop and pour! The optional mechanical strut reduces the lifting force of the cover to less than 23kg. Standard Features Ductile iron frame and cover MPIC multi-tool pick bar EON LOCK Bolting opens to 105 o, safety catch and removal of cover at 90 o Clear Openings Catalog Number Clear Opening x x Double 762 x x Double 915 x x Double 1219 x 1219 Note: All dimensions are in mm. Options Special lettered covers Water resistant Security Bolting Lift assist Top or bottom flange frame Top flange frame The 8190 Extra Heavy Duty Hinged Hatch Access Assembly is typically installed in high traffic areas, airports, and ports. Our airport rated hinged hatch provides a secure and easy access point to underground utility structures. The standard mechanical strut reduces the lifting force of the cover to less than 23kg. Standard Features Ductile iron frame and cover Lift assist MPIC multi-tool pick bar EON LOCK Bolting opens to 105 o, safety catch and removal of cover at 90 o Clear Openings Catalog Number Clear Opening x x Double 762 x x Double 915 x x 1219 Note: All dimensions are in mm. Options Heavy duty Extra heavy duty airport Special lettered covers Water resistant Security Bolting Top or bottom flange frame 14

17 Section 2 - Single Part Gastight s SQUARE HINGED COVERS Hinged Access s Innovative Features and Options 8210 Heavy Duty Hinged Access Assembly - Class E 400kN 8190 Extra Heavy Duty Hinged Access Assembly - Class G 900kN MPIC multi-tool pick bar Double assembly available Self-engaging safety bar Lift assist Mechanical Strut Lift Assist is a corrosion-resistant stainless steel mechanical spring strut. The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully self-contained, which avoids high stress exposed coils. Made without internal gases or seals, the struts have an effective operating temperature range of -34 C to 204 C. The durability has been tested at over 150,000 cycles Double Assembly 762 x 1575 MPIC Multi-tool Pick Bar Improved stability and increased leverage Pry bar The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in AUS/NZ (hooks, pry bars, pick-axes, and lift assist mechanisms). Self-engaging Safety Bar 15

18 Section 2 - Single Part Gastight s INNOVATIVE ACCESS SOLUTIONS MULTI-LEAF HINGED COVER ERMATIC MODULAR COVERS The ERMATIC is produced in France. Perfect for large convention centers, malls, airports, and port authority applications. Standard Features Heavy duty opens to 115 o safety catch and removes at 90 o Patented product The Mult-leaf Hinged is produced in France. Options Ductile iron grates Security locking system Lift assist SELFLEVEL frame Special lettering Features and Benefits Pedestrian to airport rated Water resistant Security locking Lift assist Extended clear opening access solution utilises locking modular covers with a removable I-beam support Standard sizes between 51mm x 51mm to 254mm x 432mm Custom sizes available Continuous trench covers for any length. Beamed multiple covers for large openings. 16

19 Decorative Edged s Section 3 17

20 Section 3 - Decorative Edged s DECORATIVE EDGED COVERS Brass Edge & Stainless Steel Class B 80kN Brass Edge Height of Brass (mm) Clear Opening (mm) x C.I. Mass (kg) A33B BE A44B BE A64B BE A66B BE A67B BE A74B BE A76B BE A77B BE A94B BE A96B BE A97B BE A99B 2P BE Brass Stainless Steel Brass/Stainless Steel Edge Clear Opening Class B Stainless Steel To specify list code with Height of Brass: A64B BE12 Brass or SS edges can be supplied to all EJ access covers and frames (ie multiparts, greasetrap lids,etc) - except to circular covers. Clear Openings will change once Brass or Stainless Steel is added to and 80kN Height of Stainless Steel (mm) Clear Opening (mm) x C.I. Mass (kg) A33B SS A44B SS A64B SS A66B SS A67B SS A74B SS A76B SS A77B SS A94B SS A96B SS A97B SS A99B 2P SS

21 Section 3 - Decorative Edged s DECORATIVE EDGED COVERS Brass Edge & Stainless Steel Class D 210kN Brass Edge Height of Brass (mm) Clear Opening (mm) x C.I. Mass (kg) A44D BE A64D BE A66D BE A67D BE A74D BE A76D BE A77D BE A94D BE A96D BE A99D 1P BE A99D 2P BE A106D BE A124D BE A126D BE Brass Stainless Steel Brass/Stainless Steel Edge Class D 210kN Stainless Steel Clear Opening Height of Stainless Steel (mm) Clear Opening (mm) x C.I. Mass (kg) A44D SS A64D SS A66D SS A67D SS A74D SS A76D SS A77D SS A94D SS A96D SS A99D 1P SS A99D 2P SS A106D SS A124D SS A126D SS

22 Section 3 - Decorative Edged s DECORATIVE EDGED COVERS Paver Infill s Paver Infill and Ideal for paved areas where a robust casting is needed for quick access. Features Class D 210kN loadings Gas, air and water tight Step Down cover design to accept 100mm paving height Durable ductile iron casting Clear Opening (mm) x (mm) x Internal Recess Number of Parts NOR-A66D-P mm 100 mm 1 part NOR-A612D-P mm 100 mm 2 part NOR-A618D-P mm 100 mm 3 part Brass and Stainless Steel Edged s Ideal for use in shopping centres and resorts etc. where the access cover needs to blend into the surroundings without compromising its functionality. Features Available to suit a range of clear opening sizes Standard edge heights of 12, 24, 40, 50 and 60mm Fitted to our Class B 80kN and Class D 210kN loaded covers 20

23 Circular s Section 4 21

24 Section 4 - Circular s CIRCULAR COVERS Concrete Infill 614 CLEAR OPENING 830 O/A FRAME EJ CLASS D SEALED Concrete Infill Note: Infill and Solid s can also be supplied with custom lettered brass plates for identification purposes (i.e. Electrical, Comms, Trade Waste, etc.). Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) A60B 614 Class B Not Applicable 55 A60D 614 Class D Not Applicable 100 A60E 614 Class E Not Applicable

25 Section 4 - Circular s CIRCULAR COVERS LA60 Series Council s PRODUCTS ARE INTERCHANGEABLE WITH THE FRAMES - GIVING FLEXIBILITY EVEN AFTER INSTALLATION. Solid Top Note: Infill and Solid s can also be supplied with custom lettered brass plates for identification purposes (i.e. Electrical, Comms, Trade Waste, etc.). Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) LA60B Sew 605 Class B SEWER 42 LA60B S/W 605 Class B STORMWATER 42 LA60B Plain 605 Class B No Lettering 42 LA60D SEW 605 Class D SEWER 68 LA60D S/W 605 Class D STORMWATER 68 LA60D Plain 605 Class D No Lettering 68 LA60D Elect 605 Class D ELECTRICAL 68 LA60D Comms 605 Class D COMMUNICATIONS 68 Infill s Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) LA60Bi Sew 605 Class B SEWER 42 LA60Bi S/W 605 Class B STORMWATER 42 LA60Di SEW 605 Class D SEWER 68 LA60Di S/W 605 Class D STORMWATER 68 Grates Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) G60D 605 Class D Grated 68 23

26 Section 4 - Circular s CIRCULAR COVERS Hinged s Class D/E 210/400kN Clear Opening Dia (mm) Type Marking Special Feature Brio SRL 600mm dia Unsealed Hinged STORMWATER Locking Handle Brio 7 SRL 700mm dia Unsealed Hinged STORMWATER Locking Handle Brio SGR 600mm dia Unsealed Hinged Grate Grating - No Marking Locking Handle Twino SR 600mm dia Unsealed Hinged No Marking Unlocked Twino SRL 600mm dia Unsealed Hinged No Marking Locked Twino V 600mm dia Unsealed Hinged No Marking Vented (optional mudpan available) Solo 600mm dia Sealed Hinged SEWER AS Type Keyhole Maestro 600mm dia Sealed Hinged No Marking Snap Lock Maximo 800mm dia Sealed Hinged No Marking Lift Assist Ergo XL 900mm dia Sealed Hinged No Marking Lift Assist/Bolt Down Class G 900kN Clear Opening Dia (mm) Type Marking Special Feature Solo G 600mm dia Sealed Hinged No Marking Locked/Bolt Down 24

27 Section 4 - Circular s CIRCULAR COVERS Innovative Access Solutions ERGO ACCESS ASSEMBLY Class E 400kN ERGO XL ACCESS ASSEMBLY Class E 400kN Multiple frame openings and heights available. Multiple frame openings and heights available (see table). Standard Features Options Standard Features Options Heavy duty Gasketed Safety catch at 90 Ductile iron cover MPIC multi-tool pick bar Available on SELFLEVEL Special lettered covers Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK design Water resistant Top flange available Multiple frame openings and heights available 101mm, 152mm, 178mm ht. frames Heavy duty Gasketed Safety catch at 90 Ductile iron cover MPIC multi-tool pick bar Special lettered covers Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK design Watertight seal Lift assist Top flange available Clear Openings and Heights Clear Opening Height Note: All dimensions are in mm. 25

28 Section 4 - Circular s CIRCULAR COVERS Innovative Access Solutions Innovative Features and Options ERGO Access Assembly and ERGO XL Access Assembly MPIC Multi-tool Pick Bar Improved stability and increased leverage Pry bar MPIC multi-tool pick bar Safe cover removal Safety catch Cam lock Lift assist The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in Australia (hooks, pry bars, pick-axes, and lift assist mechanisms). Safe Removal at 120 o Cam Lock Wrench 120 Safe Removal Our patent pending hinge design allows the cover to open up to 120, where it rests in a safe and secure position. From the 120 position, the cover can be safely removed. Patent Pending Our patent pending ERGO hinge design also has a safety catch at 90 to prevent accidental closing. Cam Lock Security Option The cam lock provides improved security to frame and cover assemblies, and also eliminates loose and missing fasteners. The cam lock wrench is only removable when the cover is in the locked position, so you can be sure it is engaged. ERGO Access Assembly with INFRA-RISER Rubber Adjustment Riser Security Cam Lock Lift Assist with the ERGO XL Optional Lift Assist Optional lift assist is a corrosion-resistant stainless steel mechanical al spring strut that reduces the lifting force of the cover to less than 23kg. It is available only on the ERGO XL. The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully selfcontained, which avoids high stress exposed coils. Made without internal gases or seals, the struts have an effective operating temperature range of -34 C to 204 C. The durability has been tested at over 150,000 cycles. ERGO XL The cover can be removed at the 90 o position. Patent pending. 26

29 Section 4 - Circular s CIRCULAR COVERS Innovative Access Solutions SELFLEVEL ACCESS ASSEMBLY ERGO SELFLEVEL ACCESS ASSEMBLY Standard Features Heavy duty Machined bearing surfaces Upper frame is supported by road surface Unit stays level with the road surface, even when road heaves due to extreme temperature changes Proof load exceeds AASHTO M306 and M105 standards fits with existing manhole covers Options Special lettered covers Custom logo covers Environmental messaging EON LOCK Cam lock Neoprene gasket for cover Watertight assembly Adjusting risers Multiple frame openings and heights available Standard Features Heavy duty opens to 120 o safety catch at 90 o and removes at 120 o Options Special lettered covers Custom logo covers Environmental messaging EON LOCK Cam lock security Neoprene gasket for cover Watertight assembly Grates available SELFLEVEL HELPS ELIMINATE: Frost Heave/Uplift Manhole Structure Settling Site Deterioration Pavement Cracking Inclined Installations Ride Quality and Smooth Street Initiatives Once installed, the unit will continue to move with the road surface. The road surface aids in absorption of traffic vibration and shock, further protecting the life of your infrastructure and critical underground structures. 27

30 Section 4 - Circular s CIRCULAR COVERS Innovative Access Solutions REVOLUTION ACCESS ASSEMBLY CAMPRESSION WATERTITE ASSEMBLY PATENT NO. 7,832, mm Four Bolt Design Custom logo and special lettered cover with Infra-Riser Rubber Adjustment Riser. The Campression Watertight Assembly solution eliminates water infiltration, controls odor, and provides improved security. This solution is designed for elevated structures and other raised access point applications. Standard Features Non-traffic Neoprene gasket Lightweight cover easy to open, no lifting required, and takes only one person to operate remains attached to frame EON LOCK Options Special lettering Water resistant Security bolting Standard Features Heavy duty Cam locks with EON LOCK bolts 1/4 round neoprene gasket EPIC closed pick slots Neoprene Gasket Options Custom logo cover Special lettered cover 610mm Three Bolt Design Bolting: EON LOCK replaceable threads No need to remove bolts! Just loosen bolts and rotate cam. Cam Locks: Stainless steel cam locks rotate to open cover, and back to tighten and secure cover. rotates about stainless steel rod. Closed with cap on Cap off, loosen bolt,rotate cam Rotate 90 o to open 28

31 Section 4 - Circular s 29

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33 2 & 3 Part and Grease Trap s Section 5 31

34 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill & Solid Top Two Part Class B Concrete Infill 80kN Clear Opening (mm) x B B B B B B B B B B B B B B B B Class B Solid Top 80kN Clear Opening (mm) x LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB

35 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill & Solid Top Two Part Class D Concrete Infill 210kN Clear Opening (mm) x D D D D D D D D D D D D Class D Solid Top 210kN Clear Opening (mm) x LD LD LD LD LD LD LD LD LD

36 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill Three Part Class B Concrete Infill 80kN Clear Opening (mm) x B B B B B B B B B B B B B B B B B B B B

37 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Solid Top Three Part Class B Solid Top 80kN Clear Opening (mm) x LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB LB

38 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill Three Part Class D Concrete Infill 210kN Clear Opening (mm) x D D D D D D D D D D D D D D D D D D D

39 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Solid Top Three Part Class D Solid Top 210kN Clear Opening (mm) x LD LD LD LD LD LD LD LD LD LD LD LD LD LD LD LD LD LD LD

40 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill & Solid Top Grease Trap s Class B Concrete Infill 80kN Everhard Trap Size Clear Opening (mm) x Cove Mass (kg) E250B 250 litre E550B 550 litre E1000B 1000 litre E2000(7)B 2000 litre E2000(9)B 2000 litre Class B Solid Top Note: Lidsets are also available to suit most makes of Grease Traps 80kN Everhard Trap Size Clear Opening (mm) x Cove Mass (kg) LE250B 250 litre LE550B 550 litre LE1000B 1000 litre LE2000(7)B 2000 litre LE2000(9)B 2000 litre

41 Section 5-2 & 3 Part and Grease Trap s 2 & 3 PART AND GREASE TRAP COVERS Concrete Infill & Solid Top Grease Trap s Class D 210kN Concrete Infill Everhard Trap Size Clear Opening (mm) x Cove Mass (kg) E250D 250 litre E550D 550 litre E1000D 1000 litre E2000(7)D 2000 litre E2000(9)D 2000 litre Class D 210kN Solid Top Everhard Trap Size Clear Opening (mm) x Cove Mass (kg) LE250D 250 litre LE550D 550 litre LE1000D 1000 litre LE2000(7)D 2000 litre LE2000(9)D 2000 litre

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43 Ductile Iron Grates Section 6 41

44 Section 6 - Ductile Iron Grates DUCTILE IRON GRATES Sump Grates Class B 80kN Clear Opening (mm) x Grate Grate Grate Mass (kg) G33B G44B G64B G66B G69B 2P G612B 2P Class D 210kN Clear Opening (mm) x Grate Grate Grate Mass (kg) G33D G44D G64D G66D G69D 2P G612D 2P G93D G96D G99D G912D

45 Section 6 - Ductile Iron Grates DUCTILE IRON GRATES Sump Grates Class E 400kN Clear Opening (mm) x Grate Grate Grate Mass (kg) G44E G64E G66E G93E G96E G99E G912E Class G 900kN Style Clear Opening (mm) x Grate Grate Grate Mass (kg) G44G Tee G44G-C Cell G64G Tee G66G Tee G66G-C Cell G93G Tee G96G Tee G99G Tee G912G Tee

46 Section 6 - Ductile Iron Grates LONGITUDINAL & TRANSVERSE GRATES Ductile Iron Trench Grates Class B 80kN Bar Pattern Clear Opening (mm) x Grate Grate Grate Mass (kg) LG15Bim Longitudinal LG25Bim Longitudinal LG30Bim Longitudinal TG45B Transverse TG60B Transverse Class D 210kN Bar Pattern Clear Opening (mm) x Grate Grate Grate Mass (kg) LG15Dim Longitudinal LG25Dim Longitudinal LG30Dim Longitudinal TG45D Transverse TG60D Transverse

47 Section 6 - Ductile Iron Grates LONGITUDINAL & TRANSVERSE GRATES Ductile Iron Trench Grates Class G 900kN Bar Pattern Clear Opening (mm) x Grate Grate Grate Mass (kg) TG30G-T Transverse TG30G-C Transverse

48 46

49 GMS & SS Grates Section 7 47

50 Section 7 - GMS & SS Grates GALVANISED MILD STEEL (GMS) GRATES GMS Sump Grates and s GMS Sump Grate & Features: Bicycle safe design; Grate hinged into frame to reduce theft; Bolted down grate to limit access; Twist rod bars. Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L M33L 300 x x x5 350 x x 25 x 5 9 A/L M44L 450 x x x5 510 x x 30 x 5 14 A/L M66L 610 x x x5 670 x x 30 x 5 21 A/L M96L 910 x x x5 970 x x 30 x 5 30 A/L M99L 910 x x x5 990 x x 40 x 5 55 A/L M1212L 1200 x x x x x 40 x B/H M33H 300 x x x x x 30 x 5 9 B/H M44H 450 x x x x x 40 x 5 20 B/H M66H 610 x x x x x 55 x 5 50 B/H M96H 910 x x x x x 55 x 5 65 B/H M99H 910 x x x x x 55 x 5 89 B/H M1212H 1200 x x x x x 55 x D/XH M44XH 450 x x x x x 40 x 5 40 D/XH M66XH 610 x x x x x 55 x 5 96 D/XH M96XH 910 x x x x x 55 x D/XH M99XH 910 x x x x x 55 x D/XH M1212XH 1200 x x x x x 55 x

51 Section 7 - GMS & SS Grates GALVANISED MILD STEEL (GMS) GRATES GMS Trench Grates and s GMS Trench Grate & Features: Load class rated as noted; All have transverse load bars; For areas subject to forklift and heavy vehicle loading, ductile iron is the recommended option; 1m grate sections and 2m frames; Bolted down grate. Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L GTG15L x x x x 25 x 5 15 A/L GTG25L x x x x 30 x 5 19 A/L GTG30L x x x x 30 x 5 30 A/L GTG45L x x x x 30 x 5 40 A/L GTG60L x x x x 30 x 5 50 A/L GTG90L x x x x 40 x 5 60 B/H GTG15H x x x x 40 x 5 17 B/H GTG25H x x x x 40 x 5 21 B/H GTG30H x x x x 45 x 5 34 B/H GTG45H x x x x 40 x 5 55 B/H GTG60H x x x x 55 x 5 70 B/H GTG90H x x x x 55 x 5 90 D/XH GTG15XH x x x x 40 x 5 35 D/XH GTG25XH x x x x 40 x 5 45 D/XH GTG30XH x x x x 45 x

52 Section 7 - GMS & SS Grates PEDESTRIAN SAFE GRATES Pedestrian Safe Sump Grates and s Pedestrian Safe Sump Grate & Features: Pedestrian safe design with less than 9mm appertures; Anti-skid coating (independently tested); Colour options available (Consult your EJ rep); Bolts down for security. Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L M33L-HP 300 x x x5 350 x x 25 x 5 9 A/L M44L-HP 450 x x x5 510 x x 30 x 5 14 A/L M66L-HP 610 x x x5 670 x x 30 x 5 21 A/L M96L-HP 910 x x x5 970 x x 30 x 5 30 A/L M99L-HP 910 x x x5 990 x x 40 x 5 55 D/H M44H-HP 450 x x x x x 40 x 5 40 D/H M66H-HP 610 x x x x x 55 x 5 96 D/H M96H-HP 910 x x x x x 55 x D/H M99H-HP 910 x x x x x 55 x

53 Section 7 - GMS & SS Grates PEDESTRIAN SAFE GRATES Pedestrian Safe Trench Grates and s Pedestrian Safe Trench Grate & Features: Pedestrian safe design with less than 9mm appertures; Anti-skid coating (independently tested); Colour options available (Consult your EJ rep); Bolts down for security. Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L GTG15L-HP x x x x 25 x 5 15 A/L GTG25L-HP x x x x 30 x 5 19 A/L GTG30L-HP x x x x 30 x 5 30 D/H GTG15H-HP x x x x 40 x 5 35 D/H GTG25H-HP x x x x 40 x 5 45 D/H GTG30H-HP x x x x 45 x

54 Section 7 - GMS & SS Grates STAINLESS STEEL (SS) GRATES Grade 304* SS Grates Sump & Trench Grates *Grade 316 available on request. Sump Grate & 3mm gap heel safe Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L S33L 300 x x x x x 25 x 5 9 A/L S44L 450 x x x x x 40 x 5 14 A/L S66L 600 x x x x x 40 x 5 21 B/H S33H 300 x x x x x 40 x 5 9 B/H S44H 450 x x x x x 40 x 5 20 B/H S66H 600 x x x x x 40 x 5 50 SIZE FOR O/ALL MEASUREMENT 25x3mm RIB 25mm CENTRES ADD 40MM TO CLEAR OPENING SIZE FOR O/ALL MEASUREMENT 5MM x 5MM APPERTURES 25x3mm RIB 25mm CENTRES x 5MM EDGE BAR MM x3mm 450 CENTRES 150 Trench Grate & (Optional ss trough available for all sizes - add TR to code) Class/Duty Clear Opening Dim A Grate Size Dim B Load Bar Dim E Size Dim D Angle Size Dim G Mass (kg) A/L STG10L x x x x 25 x 5 15 A/L STG15L x x x x 25 x 5 15 A/L STG20L x x x x 25 x 5 19 A/L STG22L x x x x 25 x 5 19 A/L STG25L x x x x 25 x 5 19 A/L STG30L x x x x 25 x 5 30 B/H STG10H x x x x 40 x 5 17 B/H STG15H x x x x 40 x 5 17 B/H STG20H x x x x 40 x 5 21 B/H STG22H x x x x 40 x 5 21 B/H STG25H x x x x 40 x 5 21 B/H STG30H x x x x 40 x

55 Road Gully Grates Section 8 53

56 Section 8 - Road Gully Grates ROAD GULLY GRATES Ductile Iron, Galv Mild & Drainway Class D 210kN Galv Mild Steel Clear Opening (mm) x Grate Size Size Grate Region of Usage Mass (kg) BCC Type A 900 x x x Brisbane, Townsville 110 GC96D 900 x x x Gold Coast, Redlands, Logan, 81 Pine Rivers, Rockhampton Mulgrave Type 900 x x x Cairns 110 Type J 900 x x x QLD MRD 260 NSW94D 900 x x x Sydney, Northern Rivers NSW 65 Class D 210kN Ductile Iron Clear Opening (mm) x Grate Size Size Grate Region of Usage Hydrastream x x x Hydro-fluted Grate Hydrastream x x x Hydro-fluted Grate Tweed-94D 900 x x x Hydro-fluted Grate H96D 900 x x x Standard Hinged Gully Grate H85D 800 x x x Standard Hinged Gully Grate Drainway 600 x x x Drainway Grate (Fluted) D600G Drainway D600A 600 x x x Drainway (Solid) 54

57 Section 8 - Road Gully Grates ROAD GULLY GRATES Ductile Iron, Galv Mild & Drainway SEPC T Class B 80kN Side Entry Pit s Clear Opening (mm) x Size Style Mass (kg) SEPC-T 900 x x Straight 50 SEPC-SM 900 x x Roll Over 76 55

58 56

59 Multipart s Section 9 57

60 Section 9 - Multipart s MULTIPART COVERS Infill & Solid WIDTH CLEAR OPENING (MM) x 8x x 8x 10 12y x 6x 6x 6x 8x 8x 8x 8x 8x y 10 12y 12y 12y 12y 12y 12y x 8x 10 12y x 8x 10 12y x 8x 10 12y x 8x 10 12y x 8x 10 12y LENGTH CLEAR OPENING (MM) x x x x x x x 12x Class B 80kN x LEGEND PART x 6 6 PART (SINGLE BEAM) x 12x 12x 12x 6x 6 PART (TWO BEAM) x 8 8 PART (SINGLE BEAM) x 8x 8 PART (THREE BEAM) x 9 9 PART (TWO BEAM) x PART (FOUR BEAM) x PART (THREE BEAM) x 12x 12 PART (TWO BEAM) x 12y 12 PART (FIVE BEAM) x x x x x HOW TO SPECIFY: MB W.L = MULTIPART CLASS B WIDTH LENGTH 58

61 Section 9 - Multipart s MULTIPART COVERS ILLUSTRATION DIRECTORY Infill & Solid 4 PART 6 PART 1 BEAM 6 PART 2 BEAMS 8 PART 1 BEAM 8 PART 3 BEAMS 9 PART 2 BEAMS 10 PART 4 BEAMS 12 PART 2 BEAMS 12 PART 3 BEAMS 59

62 Section 9 - Multipart s MULTIPART COVERS Infill & Solid WIDTH CLEAR OPENING (MM) x 8x x 6x 6x 6x 8x 8x 8x 8x 8x x 8x x 6x 6x 6x 8x 8x 8x 8x 8x x 6x 6x 6x 8x 8x 8x 8x 8x x x x LENGTH CLEAR OPENING (MM) x x x x 12x 12x 12x x x x 12x 12x 12x x 12x 12x x x 12x 12x 12x x 12x 12x 12x Class D 210kN 4 4 PART LEGEND 6 6 PART (SINGLE BEAM) 6x 6 PART (TWO BEAM) 8 8 PART (SINGLE BEAM) 8x 8 PART (THREE BEAM) 9 9 PART (TWO BEAM) PART (FOUR BEAM) PART (THREE BEAM) 12x 12 PART (TWO BEAM) HOW TO SPECIFY: MD W.L = MULTIPART CLASS D WIDTH LENGTH 60

63 Section 9 - Multipart s MULTIPART COVERS ILLUSTRATION DIRECTORY Infill & Solid 4 PART 6 PART 1 BEAM 6 PART 2 BEAMS 8 PART 1 BEAM 8 PART 3 BEAMS 9 PART 2 BEAMS 10 PART 4 BEAMS 12 PART 2 BEAMS 12 PART 3 BEAMS 61

64 62

65 Trench s Section 10 63

66 Section 10 - Trench s TRENCH COVERS Concrete Infill & Solid Top Class B 80kN Concrete Infill Clear Opening (mm) Clear Opening (mm) B B in spec. B by client B or consulting engineer. B B B Class B 80kN Solid Top Clear Opening (mm) Clear Opening (mm) LB LB in spec. LB by client LB or consulting engineer. LB LB

67 Section 10 - Trench s TRENCH COVERS Concrete Infill & Solid Top Class D 210kN Concrete Infill Clear Opening (mm) Clear Opening (mm) D D in spec. D by client D or consulting engineer. D D Class D 210kN Solid Top Clear Opening (mm) Clear Opening (mm) LD in spec. LD by client LD or consulting engineer. LD

68 Section 10 - Trench s 66

69 Section 10 - Trench s TRENCH COVERS Concrete Infill Class E 400kN Concrete Infill Clear Opening (mm) Clear Opening (mm) E in spec. E by client E or consulting engineer. E Class F 600kN Concrete Infill Clear Opening (mm) Clear Opening (mm) F in spec. F by client F or consulting engineer. F Class G 900kN Concrete Infill Clear Opening (mm) Clear Opening (mm) G in spec. G by client G or consulting engineer. G

70 68

71 Municipal Products Section 11 69

72 Section 11 - Municipal Products MUNICIPAL PRODUCTS Circular s LA60 Series Council s PRODUCTS ARE INTERCHANGEABLE WITH THE FRAMES - GIVING FLEXIBILITY EVEN AFTER INSTALLATION. Solid Top Note: Infill and Solid s can also be supplied with custom lettered brass plates for identification purposes (i.e. Electrical, Comms, Trade Waste, etc.). Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) LA60B Sew 605 Class B SEWER 42 LA60B S/W 605 Class B STORMWATER 42 LA60B Plain 605 Class B No Lettering 42 LA60D SEW 605 Class D SEWER 68 LA60D S/W 605 Class D STORMWATER 68 LA60D Plain 605 Class D No Lettering 68 LA60D Elect 605 Class D ELECTRICAL 68 LA60D Comms 605 Class D COMMUNICATIONS 68 Infill s Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) LA60Bi Sew 605 Class B SEWER 42 LA60Bi S/W 605 Class B STORMWATER 42 LA60Di SEW 605 Class D SEWER 68 LA60Di S/W 605 Class D STORMWATER 68 Grates Clear Opening Dia (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) G60D 605 Class D Grated 68 70

73 Section 11 - Municipal Products MUNICIPAL PRODUCTS Circular s Hinged s Class D/E 210/400kN Clear Opening Dia (mm) Type Marking Special Feature Brio SRL 600mm dia Unsealed Hinged STORMWATER Locking Handle Brio 7 SRL 700mm dia Unsealed Hinged STORMWATER Locking Handle Brio SGR 600mm dia Unsealed Hinged Grate Grating - No Marking Locking Handle Twino SR 600mm dia Unsealed Hinged No Marking Unlocked Twino SRL 600mm dia Unsealed Hinged No Marking Locked Twino V 600mm dia Unsealed Hinged No Marking Vented (optional mudpan available) Solo 600mm dia Sealed Hinged SEWER AS Type Keyhole Maestro 600mm dia Sealed Hinged No Marking Snap Lock Maximo 800mm dia Sealed Hinged No Marking Lift Assist Ergo XL 900mm dia Sealed Hinged No Marking Lift Assist/Bolt Down Class G 900kN Clear Opening Dia (mm) Type Marking Special Feature Solo G 600mm dia Sealed Hinged No Marking Locked/Bolt Down 71

74 Section 11 - Municipal Products MUNICIPAL PRODUCTS Circular s Steel Rising Rings Steel Rising Rings provided by EJ will allow you to easily raise manhole covers to the new road level on your resurfacing projects. Steel Rising Rings are manufactured and assembled in the USA from North American A36 steel and have been load tested to assure reliable strength and long-lasting durability. The EJ adjustable version (M2 ADJ Riser) includes a stainless steel adjustable stud with positive lock that adjusts the diameter to suit various makes of manhole frames. This riser includes allan head set screws that lock the riser to the manhole frame. : M2 ADJ Riser Rise : 60mm To Suit : LA60D series 600mm dia clear opening covers and frames 72

75 Section 11 - Municipal Products MUNICIPAL PRODUCTS Circular s BCC & BCC Rising Rings BCC Clear Opening (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) UA60B Con 600 Class B Removable Tags, 82 Sewer, ST/WR Roofwater UA60B Sew 600 Class B SEWER 92 UA60B S/W 600 Class B STORMWATER 92 UA60D Sew 600 Class D SEWER 130 UA60D S/W 600 Class D STORMWATER 130 RISER M8 STAINLESS STEEL HEX HEAD BOLT 4 PLACES FRAME BCC Rising Rings Note: Rising rings are only used with Class D covers and frames. Clear Opening (mm) AS3996 Load Rating Base (No Riser) Riser Height Finished Height UA50RR 600 Class D UA75RR 600 Class D UA90RR 600 Class D UA105RR 600 Class D

76 Section 11 - Municipal Products MUNICIPAL PRODUCTS Circular s SWB, VIC Roads & Maintenance Shaft Sydney Water Board Clear Opening (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) XA60B 615 Class B SEWER 40 XA60D 615 Class D SEWER 50 VICROADS Clear Opening (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) LA60B VR 615 Class B COMMS, LIGHTING, ELECTRICAL & TRAFFIC SIGNAL 42 Maintenance Shaft s Clear Opening (mm) AS3996 Load Rating Dia Dia Marking Mass (kg) TC30BL (low 300 Class B No Marking 20 frame) TC40BL (low 375 Class B SEWER 26 frame) TC40B 375 Class B SEWER 48 TC30DL (low 300 Class D No Marking 25 frame) TC40DL (low 375 Class D SEWER 38 frame) TC40D 375 Class D SEWER 76 74

77 Section 11 - Municipal Products MUNICIPAL PRODUCTS Boxes & Lids Description Clear Opening (mm) AS3996 Load Rating Size Size Markings HM mm Path Box 100 x 100 Class B 110 x x W HM mm x 152mm 225 x 150 Class B 235 x x Plain Water Box HM mm Hose Tap Box 250 x 200 Class B 250 x x Water, Gas, Fire HM mm Hose Tap Box 345 x 300 Class B 345 x x Water, Gas, Fire HM105 FH Box 230 x 180 Class D 230 x x FH, SV, CJ HM106 Valve Box 95 Class D W, V Inspection Openings Description Clear Opening (mm) AS3996 Load Rating Size Size Markings HM mm Peep Eye 100 Class B S HM mm Peep Eye 150 Class B S HM Flushing Point 225 Class D Plain Misc. HM401 HM402 HM403 HM404 HM405 HM406 HM407 HM408 HM409 Description Short Handle Lifting Key Long Handle Lifting Key TACS Wheeled Lifter XL750 Wheeled Lifter XL900 Wheeled Lifter Lifting Key Pack Plastic Step Iron 4kg Manhole Sealing Grease 20kg Manhole Sealing Grease Telstra s HM501 HM502 HM503 Description Telstra Type A (2 Part) Telstra Type B (4 Part) Telstra Type C (6 Part) 75

78 Section 11 - Municipal Products MUNICIPAL PRODUCTS Local Govt s Description Clear Opening (mm) AS3996 Load Rating Size Size Markings HM301 L/D Inspection Chamber 525 x 375 Class A 575 x x Plain HM302 H/D Inspection Chamber 610 x 460 Class B 682 x x Plain HM304 DLG Rect H/D 690 x 456 Class D 765 x x Sewer HM306 DLG Infill 535 Class C Plain HM307 DLG Solid 535 Class D Sansew HM308 DLG Solid 535 Class D Stormwater HM309 DLG Bolt Down 535 Class D Plain 76

79 WA State Products Section 12 77

80 Section 12 - WA State Products WA STATE PRODUCTS Boxes & Lids Description Clear Opening (mm) AS3996 Load Rating Size Size Markings HM mm Hose Tap Box 250 x 200 Class B 250 x x Water, Gas, Fire HM mm Hose Tap Box 345 x 300 Class B 345 x x Water, Gas, Fire Maintenance Shaft s Description Clear Opening (mm) AS3996 Load Rating Size Size Markings TC40B MS & 375 Class B Sewer TC40D MS & 375 Class D Sewer s & s Description Clear Opening (mm) AS3996 Load Rating Size Size Markings D202 LD202 TLA60D H TLA60D L LA44C H LA66C H Water Board 2 Part Infill s Water Board 2 Part Solid s High (Tapered Profile Base) Low (Tapered Profile Base) One Piece High & Solid One Piece High & Solid 600 x 1000 D 680 x x WAWA logo 600 x 1000 D 680 x x WAWA logo 600 D Sewer or ST/WR 600 D Sewer or ST/WR 450 x 450 C 420 x x Plain 600 x 600 C 650 x x Plain 78

81 Section 12 - WA State Products WA STATE PRODUCTS Cast Grates & s Description Clear Opening (mm) AS3996 Load Rating Grate Size Size Grate G60D High Circ Grate & 600 D G60D-L Low Circ Grate & 600 D G60E High Circ Grate & 600 E G44C H One Piece High & Grate 425 x 425 C 420 x x G66C H One Piece High & Grate 600 x 600 C 650 x x Galv Grates & s Description Clear Opening (mm) AS3996 Load Rating Grate Size Size Grate MSG 5443 HF High Hinged Field Inlet 435 x 435 C 505 x x MSG 5443 SF Low Hinged Field Inlet 435 x 435 C 505 x x MSG-7645D WA Hinged Sump Grate & 720 x 445 C 720 x x MSG-8245-SEG Hinged Side Entry Grate 715 x 425 C 790 x x MSG Chequer Plate C 1010 x WA MRD Main Roads Grate & D 1060 x x

82 80

83 Roof & Floor Drains Section 13 81

84 Section 13 - Roof & Floor Drains ROOF AND FLOOR DRAINS Short Body Top Style Circular Square Vinyl Circular THREAD OUTLET Cast Iron and Plastic Vertical Short Body Body Outlet Top Style Top Size (mm) Thread (bsp) Top Cast Body Plastic Body Short F1 50 F1050 Circular 100mm 50 T100C F1050/T100C P1050/T100C Short F1 50 F1050 Square 100 x 100mm 50 T100S F1050/T100S P1050/T100S Short F1 50 F1050 Vinyl Circular 100mm 50 T100V F1050/T100V P1050/T100V Short F3 100 F3100 Circular 150mm 100 T150C F3100/T150C P3100/T150C Short F3 100 F3100 Circular 200mm 100 T200C F3100/T200C P3100/T200C Short F3 100 F3100 Circular 300mm 100 T300C F3100/T300C P3100/T300C Short F3 100 F3100 Square 150 x 150mm 100 T150S F3100/T150S P3100/T150S Short F3 100 F3100 Square 200 x 200mm 100 T200S F3100/T200S P3100/T200S Short F3 100 F3100 Square 300 x 300mm 100 T300S F3100/T300S P3100/T300S Short F3 100 F3100 Vinyl Circular 150mm 100 T150V F3100/T150V P3100/T150V Short F3 100 F3100 Vinyl Circular 200mm 100 T200V F3100/T200V P3100/T200V Short F3 150 F3150 Circular 150mm 100 T150C F3150/T150C P3150/T150C Short F3 150 F3150 Circular 200mm 100/150 T200C F3150/T200C P3150/T200C Short F3 150 F3150 Circular 300mm 100/150 T300C F3150/T300C P3150/T300C Short F3 150 F3150 Square 150 x 150mm 100 T150S F3150/T150S P3150/T150S Short F3 150 F3150 Square 200 x 200mm 100/150 T200S F3150/T200S P3150/T200S Short F3 150 F3150 Square 300 x 300mm 100/150 T300S F3150/T300S P3150/T300S Short F3 150 F3150 Vinyl Circular 150mm 100 T150V F3150/T150V P3150/T150V Short F3 150 F3150 Vinyl Circular 200mm 100/150 T200V F3150/T200V P3150/T200V 82

85 Section 13 - Roof & Floor Drains ROOF & FLOOR DRAINS Deep Body Top Style Circular Square Vinyl Circular THREAD OUTLET Vertical Deep Body Body Outlet Top Style Top Size (mm) Thread (bsp) Top Total Deep F4 100 F4100 Circular 150mm 100 T150C F4100/T150C Deep F4 100 F4100 Circular 200mm 100 T200C F4100/T200C Deep F4 100 F4100 Circular 300mm 100 T300C F4100/T300C Deep F4 100 F4100 Square 150 x 150mm 100 T150S F4100/T150S Deep F4 100 F4100 Square 200 x 200mm 100 T200S F4100/T200S Deep F4 100 F4100 Square 300 x 300mm 100 T300S F4100/T300S Deep F4 100 F4100 Vinyl Circular 150mm 100 T150V F4100/T150V Deep F4 100 F4100 Vinyl Circular 200mm 100 T200V F4100/T200V Deep F4 150 F4150 Circular 150mm 100 T150C F4150/T150C Deep F4 150 F4150 Circular 200mm 100/150 T200C F4150/T200C Deep F4 150 F4150 Circular 300mm 100/150 T300C F4150/T300C Deep F4 150 F4150 Square 150 x 150mm 100 T150S F4150/T150S Deep F4 150 F4150 Square 200 x 200mm 100/150 T200S F4150/T200S Deep F4 150 F4150 Square 300 x 300mm 100/150 T300S F4150/T300S Deep F4 150 F4150 Vinyl Circular 150mm 100 T150V F4150/T150V Deep F4 150 F4150 Vinyl Circular 200mm 100/150 T200V F4150/T200V 83

86 Section 13 - Roof & Floor Drains ROOF & FLOOR DRAINS Roof Drains & Slip-in Tops Roof Drains Body Outlet Top Style Top Size (mm) Total R2 100 R2100 FLAT 250 R2100F R2 100 R2100 DOME 250 R2100D R2 150 R2150 FLAT 250 R2150D R2 150 R2150 DOME 250 R2150F Slip-in Tops Outlet Top Style Top Size (mm) Thread (bsp) Total 50 Circular 100mm 50 S100C/50 80 Circular 100mm 80 S100C/80 80 Circular 150mm 80 S150C/ Circular 150mm 100 S150C/ Circular 200mm 100 S200C/ Circular 200mm 150 S200C/ Square 100mm 50 S100S/50 80 Square 100mm 80 S100S/80 80 Square 150mm 80 S150S/ Square 150mm 100 S150S/ Square 200mm 100 S200S/ Square 200mm 150 S200S/ Vinyl Circular 100mm 50 S100V/50 80 Vinyl Circular 100mm 80 S100V/80 80 Vinyl Circular 150mm 80 S150V/ Vinyl Circular 150mm 100 S150V/ Vinyl Circular 200mm 100 S200V/ Vinyl Circular 200mm 150 S200V/150 84

87 Section 13 - Roof & Floor Drains ROOF & FLOOR DRAINS 90 Degree Body Top Style Circular Square Vinyl Circular 90 Degree Horizontal Bodies Body Outlet Top Style Top Size (mm) Thread (bsp) Top Total 90 deg F19 50 F19050 Circular 100mm 50 T100C F19050/T100C 90 deg F19 50 F19050 Square 100 x 100mm 50 T100S F19050/T100S 90 deg F19 50 F19050 Vinyl Circular 100mm 50 T100V F19050/T100V 90 Degree Plastic Horizontal Bodies Body Outlet Top Style Top Size (mm) Thread (bsp) Top Total 90 deg F19 50 F19050 Circular 100mm 50 T100C P19050/T100C 90 deg F19 50 F19050 Square 100 x 100mm 50 T100S P19050/T100S 90 deg F19 50 F19050 Vinyl Circular 100mm 50 T100V P19050/T100V 85

88 Section 13 - Roof & Floor Drains ROOF & FLOOR DRAINS Hydraulic Capacity Hydraulic Capacity - Outlets (flow rates shown in litres per second) Discharge Pipe Nil Head 20mm Head 40mm Head 60mm Head 100mm Outlet mm Outlet Hydraulic Capacity - Grates (flow rates shown in litres per second) Product Nil Head 20mm Head 40mm Head 60mm Head T100C T150C T200C T300C T100S T150S T200S T300S T100V T150V T200V S100V S150V S200V

89 Installation Guide Section 14 87

90 Section 14 - Installation Guide Installation Guide Important Information All gastight covers and frames are individually manufactured making each cover unique to its frame. s and frames can not be inter-changed and covers must be assembled into frame during installation. Where frames are installed without covers being assembled, out of square conditions will effect the reinstallation of the cover and the gas tightness of the finished product. This will void product warranty. After installation, covers and frames shall be smeared with grease on the mating surfaces. EJ does not take any responsibility for the integrity of the product in service where it has not been installed as described in this document. Inadequate installation will void the product warranty. Installation of Access s & Grates General The actual installation of cast iron and mild steel access covers and grates is relative to the specific use of the product. Light Duty Applications Light Duty Applications - Class A & B - can be either cast in-situ or a rebate left in the base work and the product built in later using non-shrink grout. Heavy Duty Applications Product subjected to heavy loads - Class D & E - it is necessary that the product is cast into the base concrete. Care should also be taken to ensure that concrete is vibrated, particularly under the frame and that concrete both under the frame and inside the cellular frame structure reaches the same Mpa as the base concrete. Clear opening of the pit must not be larger than the frame opening. Extra Heavy Duty Applications Product subject to extra heavy duty loadings - Class F & G - the frame of the product must be built into the base concrete and the base concrete must include sufficient reinforcing under and around the frame and in some cases reinforcing must be attached to the frame (i.e. case of high back pressure head). Class D, E, F and G Units, can be used with precast rebates only where high levels of supervision are provided and ensure that: Rebate fully supports frame. Concrete or grout bedding and back fill is of sufficient Mpa to fully support the frame under high load and impact conditions. s with Precast Pits Where product is to be used in conjunction with precast pits, the same general action must be taken and in terms of heavy duty application, bedding concrete must be of the same strength as the precast pit and include all necessary reinforcement. Installation Bolts Brass Edged, Two & Three Part s and s, Greasetrap Lidsets and Multi-part s, are supplied with a system of installation bolts and cover numbering. These bolts are tagged for easy identification and are used to hold the covers and frames together during transport and assist with installation. These bolts must be removed before the product is concreted into final position. Full Support As the manufacturer of the cast iron product, we advise that whilst our product is tested to AS3996 in terms of design load, the frames are designed to be fully encased in concrete of sufficient Mpa to hold the loads indicated. Four Step System The installation of a unit is crucial to the future life of the product. Step 1 - Preparation Ensure the class of product suits the traffic application. Prepare internal boxing so it is internal to the frame. Clear opening of the pit must not be larger than the frame opening. Step 2 - Position in s and frames are unique and must not be interchanged. Clean all cover and frame matching surfaces to ensure they are free of dirt. and frame edges must be level. Installation bolts (pre-tagged) must be identified and removed just prior to infilling the covers. Ensure frame is flat and level with the finished surface level required. Ensure frame is in square around the cover and that the cover does not rock. Fit plastic plugs into keyholes. Step 3 - Pour Concrete Concrete must FULLY support the frame all the way to the inside edge of the frame. Concrete must be of at least 32mpa. Ensure all concrete is free of voids. Ensure that concrete is vibrated, particularly under the frame and that concrete both under the frame and inside the cellular frame structure reaches the same Mpa as the base concrete. Screed off excess concrete to a neat finish (cover ribs and edges should be visible). Allow to cure before attempting to remove cover as early movement may distort the frame and jeopardize the gastight seal and the frame remaining in square. Step 4 - Strip & Seal After curing period, remove cover. Strip out formwork. Ensure concrete FULLY supports the frame and is free from all voids. Clean and apply heavy grease to all mating surfaces before returning cover to its original position. Brass Egde Installation Brass edged units are supplied with closed level frames and an installation bolt which is fitted to ensure the unit is secure for transportation and is installed correctly on site. Install the cover and frame so that the top edge of the brass edge is at the same height as the finished flooring. 88

91 Section 14 - Installation Guide Installation Guide Concrete or grout the cover and frame into position and allow the compound to cure. Do not fill the lid at this stage. Once the compound has cured remove the installation bolt and then fill the cover. The cover may now be removed when necessary. When replaced into the frame, the complete unit will be gas-tight. Remember Installation bolts must be removed before filling the cover or else you will not be able to remove the cover. s must not be removed from the frame prior to installation. The units must be treated with respect on site. Do not mix covers and frames. Do not leave the brass edges exposed before finishing the flooring. Pack around the brass to protect them from excavators and heavy tools. Once installed into position, all surfaces should be cleaned and heavy grease applied to the mating surfaces before returning the covers to their original position. Installation of Grease Trap Lids It is important to install grease trap lids so that the unit is gas-tight when complete. This is achieved with the following recommended installation method. Option 1 - Lid fitted directly to the top of the tank or riser. This method can only be used with full width lids that sit on or past the precast walls of the trap. Allow 50mm for grouting into the precast rebate. Option 2 - Cast into a concrete collar which in turn sits on top of the tank or riser. This method is used on covers which are less than the full width of the trap. Concrete collar to be made to the following specifications: Collar to 100mm all around larger than the lid. Class B lids - collar must be 100mm deeper than the frame. Class D lids - collar must be 150mm deeper than the frame and must have 12R deformed bar reinforcing at 150mm centres. Installation Steps All lids are manufactured in our Geebung factory and during production are fitted with installation bolts. Installation bolts are identified by way of an attached white tag with the words Remove bolt before filling lid. These bolts hold the covers together and in line as well as holding the lid secure for transportation to site. Install the lid and/or collar to the tank, making sure the lid is laying flat and square to the tank do not remove installation bolts or covers at this stage. Important Ensure the frame is fully supported underneath with concrete. Concrete or grout the frame into position and allow to cure do not fill the lids yet. After curing, remove installation bolts and fill the covers with concrete. At least 32 Mpa concrete should be used for the lid to realise its full strength potential. Remember Lids must be installed flat and straight and should be full width or fitted with a concrete collar. Installation bolts must not be removed until the frame has been concreted into position and the concrete cured. Installation bolts must be removed prior to filling the covers or else the lids will be permanently fixed to the frame. Once the covers have been filled, all surfaces should be cleaned and heavy grease applied to the mating surfaces before returning the covers to their original position. 89