access hatches MADE IN THE USA

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1 es W E C O V E R YO U R I N F R A S T R U C T U R E MADE IN THE USA

2 table of contents ACCESS HATCH ALUMINUM SERIES ALN Series... 5 CLN Series... 6 CLS Series... 7 AHS Series... 8 CHS Series... 9 CAST IRON SERIES 8090 Series Spring Assist Hatch Series Series Aluminum Design Choices Aluminum Hatch Options Safety Grate System Top Mount Retrofit Hatch East Jordan Iron Works, Inc

3 Access Hatch company history History East Jordan Iron Works, Inc. was established by William E. Malpass and his father-in-law, Richard W. Round on November 8, 1883 and is located on the South Arm of Lake Charlevoix in East Jordan, Michigan, USA. During the 1930 s and 1940 s, William Malpass gradually transferred management function to three sons, William H. Will Malpass, Richard W. Dick Malpass and Theodore E. Ted Malpass. A third generation of leadership led by Will s son, W. E. Bill Malpass and Ted s son, F. Bruce Malpass emerged in the 1960 s and 70 s during which time the foundry converted to modern automated molding equipment. Since the 1980 s the business has been led by a fourth generation of the Malpass family; Bill s son Fred Malpass, and F. Bruce s sons, Tracy Malpass and Tad Malpass. Fred, Tracy and Tad have transformed the Midwest business into a national leader of construction castings by acquiring and establishing additional distribution locations and building a state-of-the-art foundry in Ardmore, OK. A history of family involvement, dedicated employees, (many who are multi-generational) and a commitment to reinvestment has kept EJIW competitive in a global economy. We extend our thanks to our customers, employees, and suppliers for their continued loyalty to East Jordan Iron Works, Inc. EJIW has established a solid base of loyal customers by providing quality products in a timely and responsive manner. As we strive to continuously improve our products, and business procedures we hope to meet the needs of our customers, employees, suppliers, shareholders, and our communities. Thank you for specifying and purchasing East Jordan Iron Works, Inc. products. Fred Malpass, Tracy Malpass, Tad Malpass We Cover YOUR Infrastructure TM East Jordan Iron Works, Inc. is in the business of manufacturing and distribution of castings used in road building, underground and utility construction. We Cover Your Infrastructure TM in the United States. Constructed from gray and ductile iron conforming to ASTM A48 and ASTM A536, EJIW castings are accepted by federal, state, and local agencies nationwide. EJIW has earned a reputation for quality products since Our extensive product line includes manhole frames and covers, utility castings for the telecommunications industry, trench grates, tree grates, detectable warning plates, airport and design specific castings, monument boxes, meter boxes, valve boxes, drainage grates, curb inlets, and catch basins. EJIW also manufactures fire hydrants and gate valves that meet or exceed current AWWA and UL standards. Made in the USA Since 1883 Since 1883 EJIW has been producing high quality castings in the United States of America. Castings are produced in our foundries at East Jordan, MI and Ardmore, OK. EJIW is a leading producer and supplier of construction castings to hundreds of US cities, townships, counties and states. EJIW construction castings can be found in major metropolitan areas such as Atlanta, Baltimore, Chicago, Cleveland, Columbus, Detroit, Dallas, Denver, Houston, Los Angeles, Minneapolis, New Orleans, Seattle, Pittsburgh, Philadelphia, Phoenix, and Washington, DC. EJIW also exports to the global market place, supplying construction castings to international construction projects throughout the world. East Jordan Iron Works, Inc

4 ACCESS HATCH loading requirements WE COVER YOUR INFRASTRUCTURE TM East Jordan Iron Works, Inc. is a leader in the manufacturing and distribution of castings used in road building, underground and utility construction. We Cover Your Infrastructure TM in the United States. New to our family of products is the EJIW Hatch product line. Available in aluminum, steel or cast iron and in a variety of sizes, our hatches are designed to provide easy and secure access to below ground, below surface and below floor installations. These hatches are used in areas such as sewer pump stations, waste water treatment plants, water treatment plants, gas valve vaults, water meter pits, water valve vaults, telephone vaults, electric vaults, industrial plant pits, ventilation shafts, fuel storage pits, de-icing control facilities, storm drains, monitoring wells and collection pits. Hatch Doors Designed to meet all of your Loading Requirements LIGHT DUTY PEDESTRIAN RATED Minimum live load of 300 lb. load per square foot Deflection shall not exceed 1/150th of the span Applies to the ALN, CLN & CLS Series H-20 16,000 lb. + 30% impact factor on a 10 x 20 contact area Applies to the AHS & CHS Series Not suitable for high density traffic HEAVY DUTY AASHTO M306 EXCESSIVE LOAD Withstands repeated vehicular traffic Applies to the Cast Iron 8200 & 8300 Series Meets or exceeds FAA loading requirements. Made with ductile cast iron combining the advantages of gray iron with great strength, toughness, higher impact resistance and increased durability without additional weight. Because it has the ability to withstand greater loads without failure, it is often specified for extra-heavy load applications. Applies to the Spring Assist Hatch Series 8095, 8096 & East Jordan Iron Works, Inc

5 aluminum ALN SERIES ALN Series Angle Frame, Light Duty, No Spring Light duty, pedestrian loading 300 PSF Square and rectangular sizes available 1-door and 2-door designs Standard Options: Hold open arm Recessed lift handle Exposed padlock clip Stainless steel hardware Additional options shown on page 10 No vehicle traffic allowed. Catalog Description Inside Dim. Outside Dim. Single Number A a x A1 B x B1 Cover WT H Door Hatch 24 x /2 x 26 1/2 15 H Door Hatch 24 x /2 x 32 1/2 20 H Door Hatch 24 x /2 x 38 1/2 28 H Door Hatch 30 x /2 x 32 1/2 25 H Door Hatch 30 x /2 x 38 1/2 34 H Door Hatch 30 x /2 x 50 1/2 44 H Door Hatch 36 x /2 x 38 1/2 40 H Door Hatch 36 x /2 x 50 1/2 52 H Door Hatch 42 x /2 x 44 1/2 53 H Door Hatch 30 x /2 x 50 1/2 25 H Door Hatch 30 x /2 x 56 1/2 29 H Door Hatch 36 x /2 x 50 1/2 31 H Door Hatch 36 x /2 x 62 1/2 37 H Door Hatch 42 x /2 x 50 1/2 36 H Door Hatch 48 x /2 x 50 1/2 41 H Door Hatch 48 x /2 x 56 1/2 45 H Door Hatch 48 x /2 x 74 1/2 58 H Door Hatch 60 x /2 x 62 1/2 66 Note: All dimensions are in inches and weights are in pounds. East Jordan Iron Works, Inc

6 aluminum CLN series CLN Series Channel Frame, Light Duty, No Spring Light duty, pedestrian loading 300 PSF Square and rectangular sizes available 1-door and 2-door designs Standard Options: Hold open arm Recessed lift handle Exposed padlock clip Stainless steel hardware Anchor welded to exterior frame Additional options shown on page 10 No vehicle traffic allowed. Catalog Description Inside Dim. Outside Dim. Single Number A a x A1 B x B1 Cover WT H Door Hatch 24 x x H Door Hatch 24 x x H Door Hatch 24 x x H Door Hatch 30 x x H Door Hatch 30 x x H Door Hatch 30 x x H Door Hatch 36 x x H Door Hatch 36 x x H Door Hatch 42 x x H Door Hatch 30 x x H Door Hatch 30 x x H Door Hatch 36 x x H Door Hatch 36 x x H Door Hatch 42 x x H Door Hatch 48 x x H Door Hatch 48 x x H Door Hatch 48 x x H Door Hatch 60 x x Note: All dimensions are in inches and weights are in pounds. 6 East Jordan Iron Works, Inc

7 aluminum CLS series CLS Series Channel Frame, Light Duty, Spring Light duty, pedestrian loading 300 PSF Square and rectangular sizes available 1-door and 2-door designs Standard Options: Hold open arm Recessed lift handle Stainless steel hardware Recessed slam lock Black paint on exterior of frame Cushion gasket Stainless steel lift spring Additional options shown on page 10 No vehicle traffic allowed. Catalog Description Inside Dim. Outside Dim. Number A a x A1 B x B1 H Door Hatch 24 x /2 x 32 1/2 H Door Hatch 30 x /2 x 38 1/2 H Door Hatch 30 x /2 x 44 1/2 H Door Hatch 30 x /2 x 56 1/2 H Door Hatch 36 x /2 x 44 1/2 H Door Hatch 36 x /2 x 56 1/2 H Door Hatch 42 x /2 x 50 1/2 H Door Hatch 30 x /2 x 68 1/2 H Door Hatch 36 x /2 x 68 1/2 H Door Hatch 36 x /2 x 80 1/2 H Door Hatch 48 x /2 x 56 1/2 H Door Hatch 48 x /2 x 80 1/2 H Door Hatch 60 x /2 x 68 1/2 Note: All dimensions are in inches and weights are in pounds. East Jordan Iron Works, Inc

8 aluminum AHS series AHS Series Angle Frame, H-20, Spring H-20: 16,000 lbs. + 30% impact on a 10 x 20 contact area Designed for occasional, low speed wheel traffic Frame and bearing plate must be cast into and supported by concrete Square and rectangular sizes available 1-door and 2-door designs Standard Options: Hold open arm Recessed lift handle Stainless steel hardware Stainless steel lift spring Recessed slam lock Black paint on exterior of frame Additional options shown on page 10 LIFT HANDLE SLAM LOCK 4 A B Not suitable for high density traffic. A1 B1 Catalog Description Inside Dim. Outside Dim. Height Number A a x A1 B x B1 H Door Hatch 24 x x 27 4 H Door Hatch 24 x x 33 4 A B H Door Hatch 24 x x 39 4 H Door Hatch 30 x x 33 4 H Door Hatch 30 x x 39 4 H Door Hatch 30 x x 51 4 H Door Hatch 36 x x /2 H Door Hatch 36 x x /2 H Door Hatch 42 x x /2 LIFT HANDLES SLAM LOCK 5 1/2 H Door Hatch 30 x x 51 4 H Door Hatch 30 x x 57 4 H Door Hatch 36 x x /2 H Door Hatch 36 x x /2 A1 B1 H Door Hatch 42 x x /2 H Door Hatch 48 x x /2 H Door Hatch 48 x x /2 H Door Hatch 48 x x /2 H Door Hatch 60 x x /2 Note: All dimensions are in inches and weights are in pounds. 8 East Jordan Iron Works, Inc

9 aluminum CHS series CHS Series Channel Frame, H-20, Spring H-20: 16,000 lbs. + 30% impact on 10 x 20 contact area Designed for occasional, low speed wheel traffic Frame and bearing plate must be cast into and supported by concrete Square and rectangular sizes available 1-door and 2-door designs A B Standard Options: Hold open arm Recessed lift handle Stainless steel hardware Cushion gasket Stainless steel lift spring Recessed slam lock Black paint on exterior frame Additional options shown on page 10 LIFT HANDLES SLAM LOCK 3 1/2 DRAIN COUPLER Not suitable for high density traffic. A1 B1 Catalog Description Inside Dim. Outside Dim. Height Number A a x A1 B x B1 H Door Hatch 24 x /2 x 32 1/2 3 1/2 H Door Hatch 24 x /2 x 38 1/2 3 1/2 A B H Door Hatch 24 x /2 x 44 1/2 3 1/2 H Door Hatch 30 x /2 x 38 1/2 3 1/2 H Door Hatch 30 x /2 x 44 1/2 3 1/2 H Door Hatch 30 x /2 x 56 1/2 3 1/2 H Door Hatch 36 x /2 x 44 1/2 5 1/2 H Door Hatch 36 x /2 x 56 1/2 5 1/2 H Door Hatch 42 x /2 x 50 1/2 5 1/2 LIFT HANDLES SLAM LOCK 5 1/2 DRAIN COUPLER H Door Hatch 30 x /2 x 56 1/2 3 1/2 H Door Hatch 30 x /2 x 62 1/2 3 1/2 H Door Hatch 36 x /2 x 56 1/2 5 1/2 H Door Hatch 36 x /2 x 68 1/2 5 1/2 H Door Hatch 42 x /2 x 56 1/2 5 1/2 A1 B1 H Door Hatch 48 x /2 x 56 1/2 5 1/2 H Door Hatch 48 x /2 x 62 1/2 5 1/2 H Door Hatch 48 x /2 x 80 1/2 5 1/2 H Door Hatch 60 x /2 x 68 1/2 5 1/2 Note: All dimensions are in inches and weights are in pounds. East Jordan Iron Works, Inc

10 Design choices hatch options Aluminum design choices There are several aluminum design choices available to the specifier: Frame Angle Non-Channeling Channel Channels Water Away from Hatch Loading Light Pedestrian 300 lb. load per square foot Steel & Aluminum H-20* 16,000 lb. + 30% impact load on a 10 x 20 contact area * Not suitable for high density traffic Spring Steel & Aluminum Spring Assist Pneumatic spring to easily open door None Not supplied with standard unit Drawing and specification available upon request. For an office closest to you call Aluminum Hatch Options Recessed Padlock Clip Exposed Padlock Clip Safety Sure Grip Slam Lock Uncompressed Gasket Debris Gasket Cover Door Suppression Gasket Nut Rail Skirt is Determined by Slab Thickness Lev-L-Lock Odor Suppressive Application Rim Seal Gasket 10 East Jordan Iron Works, Inc

11 Access hatch safety grate system safety grate system Safety and Security Our grates cover an opening and provide fall through protection in conformance with OSHA standard Standard features Doors cannot be closed unless the fall through protection has been put back in place (protecting the next operator). Visual inspections and limited maintenance can be done while safety grate is left in place. Orange safety grates create a visual barrier around the pit; an epoxy-polyester (hybrid) powder coating promotes an awareness of the hazard and provides a mar-resistant finish. Aluminum 1/4 Diamond Plate Cover with all stainless steel hardware Quality Components Built with all stainless steel hardware, grates are also designed to withstand corrosive environments and provide 300 P.S.F. pedestrian rated fall through protection. Also available in H20 for low density traffic. State-of-the-Art Manufacturing We strive for continuous improvement in all of our manufacturing processes. Lean manufacturing techniques translate into savings for our customers and improved lead times. Closed Safety Grates Provide 300 P.S.F. pedestrian rated fall through protection top mount retrofit hatch Easy to Install or Retrofit Our Safety Grate System is manufactured to make new installations and retrofits equally easy to install. In many cases all that is necessary is the removal of the existing cover and hinges. The new hatch is then lagged to the top of the existing structure. Open Safety Grates Safety orange aluminum grates provide a visual barrier around pit East Jordan Iron Works, Inc

12 Gray and Ductile iron spring assist hatch 8090 series Spring Assist Hatch Extra heavy duty Proof Load 200,000 lb. (90,719kg) Furnished with hex head bolts and washers Options Special lettered covers Security bolting available Water resistant gasket available MATERIAL SPECIFICATIONS: Frame Gray Iron ASTM A48 Class 35B Cover Ductile Iron ASTM A536 Meets or exceeds FAA loading requirements Suitable for excessive loading environments such as airports and port authorities Two stainless steel springs provide smooth lift assistance through entire range of operation Desired amount of lift assistance can be readily adjusted in the field Integral cast-in lift handle on cover Ductile iron safety arm secures cover in open position Furnished with hex head bolts and washers Innovative hinge allows cover to be completely removed Frame can be installed separately adding cover and spring assembly later Spring assembly is easy to install or remove Springs slide onto mounting pipe, no need to mount springs to concrete structure Spring assembly installs in seconds using custom brackets provided in frame Catalog Dim a dim c dim d dim E Series Cover Size Clear Opn. Bottom Frame Opn. Top Flange /4 x 37 3/4 24 x /8 x /4 x 43 3/ /4 x 25 3/4 24 x /8 x 27 1/ x 31 3/ /4 x 31 3/4 30 x x /4 x 37 3/ /4 x 37 3/4 36 x x /4 x 43 3/4 8099* 37 3/4 x 37 3/4 36 x /8 x /4 x 88 1/8 *Removable safety bar needed for airport loading. 12 East Jordan Iron Works, Inc

13 cast iron square & rectangular cover and grate 8200 series Square & Rectangular Heavy duty, 40,000 lbs. on 9 x 9 contact area per AASHTO M-306 specifications Specify cover or grate Type 2 lift ring Options: Special lettered covers Hinged assembly with Safety bar specify type Bolted assembly Hasp lock Withstands repeated vehicular traffic. Specify Hinge Type Concealed Hinge Heavy Duty Stainless Steel Hinge Safety bar comes on hinged units. Heavy Duty Hasp Available Catalog a c d e Open Area Number Cover/Grate Size Clear Opn. Frame Outside Flange Size Sq. In. SQUARE MANHOLES / / /4 NA / / / /4 23 1/2 27 1/ / / /8 430 RECTANGULAR MANHOLES x x /16 x 27 3/8 24 x /2 x 31 1/2 24 x /4 x 33 1/4 30 x * 32 x x /4 x 52 1/4 38 x *Two piece cover or two piece grate Note: All dimensions are in inches and weights are in pounds. Type 2 lift ring will be furnished unless otherwise specified. East Jordan Iron Works, Inc

14 cast iron square & rectangular cover and grate 8300 Series Square & Rectangular Heavy duty, 40,000 lbs. on 9 x 9 contact area per AASHTO M-306 specifications Reversible frame Type 2 lift ring Options: Watertite bolted assembly Grates available in most sizes Withstands repeated vehicular traffic. A 1 1/2 C 4 E Catalog a c d e Open Area Number Cover Size clear Opn. Frame Outside Flange Size Sq. In. SQUARE MANHOLES /8 x 13 5/8 12 x /8 18 x x x /4 24 x 24 NA /4 x 21 3/4 20 x /8 26 x /2 x 23 1/2 22 x /16 28 x /4 x 25 3/4 24 x /8 30 x /4 x 31 3/4 30 x /4 36 x * 37 5/16 x 37 5/ /16 x 35 5/ /8 41 5/8 x 41 5/8 500 Rectangular Manholes x x /8 x 26 9/16 24 x /2 x 31 1/2 24 x x x * 32 x x /4 x 51 7/8 36 x *Two piece cover or two piece grate Note: All dimensions are in inches and weights are in pounds. Type 2 lift ring will be furnished unless otherwise specified. 14 East Jordan Iron Works, Inc

15 EJIW catalogs additional EJIW fabricated product catalogs East Jordan Iron Works, Inc

16 East Jordan Iron Works, Inc. Corporate Headquarters 301 Spring St PO Box 439 East Jordan, MI F ejiwsales@ejiw.com EJIW Branch Offices by state: Phoenix, AZ F Long Beach, CA F Denver, CO F Middletown, DE F Atlanta, GA F Chicago, IL F Hartford City, IN F Denham Springs, LA F Baltimore, MD F Detroit North, MI F Detroit, MI F East Jordan, MI F Grand Rapids, MI F Lansing, MI F Kansas City, MO F Charlotte, NC F Raleigh, NC F New York, NY F Cleveland, OH F Columbus, OH F Youngstown, OH F Ardmore, OK F Tulsa, OK F Portland, OR F Pittsburgh, PA F Memphis, TN F Houston, TX F San Angelo, TX F San Antonio, TX F Seattle North, WA F Seattle South, WA F Spokane, WA F AH1007 For the office closest to you call East Jordan Iron Works, Inc. All Rights Reserved 2007

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