Innovative Access Solutions
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1 Innovative Access Solutions
2 Table of Contents Table of Contents Product Description Page Innovative Access Solutions Captive Hinge Access Assembly ERGO Access Assembly ERGO XL Access Assembly 8210 Heavy Duty Hinged Access Assembly 8190 Extra Heavy Duty Hinged Access Assembly 5624 Heavy Duty Hinged Grate Assembly SELFLEVEL Access Assembly ERGO SELFLEVEL Access Assembly REVOLUTION Access Assembly ERMATIC MULTILEAF Hinged Covers CAMPRESSION Watertite Assembly
3 CAPTIVE HINGE ACCESS ASSEMBLY The Captive Hinge Access Assembly is an advanced solution that addresses many of the dangerous situations now present in the market such as cover theft, ergonomics, safety, pressure relief, and security. Once a cover with a captive hinge pin is installed, the cover cannot be removed. Please note: The Captive Hinge is not a requirement for the function of this product. Gasketed Safety catch at 90 Ductile iron cover and frame Patented hinge assembly Non-slip surface Drainage grates Custom logos Environmental messaging Wireless remote monitoring Security Cam lock, bolting Multiple frame openings and frame heights available Captive hinge optional pin makes cover non-removable A cover can be made captive before delivery, during installation, or after installation. Before installation with captive hinge Drainage grate Wireless remote monitoring Retrofitting after installation Images above are modified for viewing of captive hinge. 3
4 ERGO ACCESS ASSEMBLY ERGO XL ACCESS ASSEMBLY Multiple frame openings and heights available. Multiple frame openings and heights available. Gasketed Patented hinge assembly Safety catch at 90 Ductile iron cover Available on SELFLEVEL Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK design Water resistant Multiple frame openings and heights available 4", 6", 7" ht. frames Gasketed Patented hinge assembly Safety catch at 90 Ductile iron cover Custom logo covers Environmental messaging Grates available Cam lock security Bolted EON LOCK design Watertite seal Multiple frame openings and heights available (see table) ERGO XL Frame Clear Openings and Heights Clear Opening Frame Height / / Note: All dimensions are in inches. 4
5 Innovative Features and ERGO Access Assembly and ERGO XL Access Assembly MPIC Multi-tool Pick Bar Improved stability and increased leverage Pry bar Safe cover removal Safety catch Cam lock The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in the U.S. (hooks, pry bars, pick-axes, and lift assist mechanisms). Safe Removal at 120 o Cam Lock Wrench 120 Safe Cover Removal Our patent pending hinge design allows the cover to open up to 120, where it rests in a safe and secure position. From the 120 position, the cover can be safely removed. Patented Our patent pending ERGO hinge design also has a safety catch at 90 to prevent accidental closing. Cam Lock Security Option The cam lock provides improved security to frame and cover assemblies, and also eliminates loose and missing fasteners. The cam lock wrench is only removable when the cover is in the locked position, so you can be sure it is engaged. ERGO Access Assembly with INFRA-RISER Rubber Adjustment Riser Security Cam Lock Lift Assist with the ERGO XL Optional Lift Assist Optional lift assist is a corrosion-resistant stainless steel mechanical spring strut that reduces the lifting force of the cover to less than 50 pounds. It is available only on the ERGO XL. The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully selfcontained, which avoids high stress exposed coils. Made without internal gases or seals, the struts have an effective operating temperature range of -30 F to 400 F. The durability has been tested at over 150,000 cycles. Patented ERGO XL The cover can be removed at the 90 o position. 5
6 8210 HEAVY DUTY HINGED ACCESS ASSEMBLY 8190 EXTRA HEAVY DUTY HINGED ACCESS ASSEMBLY Self-engaging Safety Bar Self-engaging Safety Bar Bottom flange frame design with INFRA-RISER Rubber Adjustment Riser The 8210 series is typically installed in high traffic areas and provides a secure and easy access point to underground utility structures. The unit comes pre-assembled to the job site; just drop and pour! The optional mechanical strut reduces the lifting force of the cover to less than 50 pounds. Top flange frame The 8190 Extra Heavy Duty Hinged Hatch Access Assembly is typically installed in high traffic areas, airports, and ports. Our airport rated hinged hatch provides a secure and easy access point to underground utility structures. The standard mechanical strut reduces the lifting force of the cover to less than 50 pounds. Ductile iron frame and cover EON LOCK Cover opens to 105 o, safety catch and removal of cover at 90 o Bolting Water resistant Drainage gate available Top or bottom flange frame SAFE HATCH Safety Grate System Security Bolting Ductile iron frame and cover EON LOCK Cover opens to 105 o, safety catch and removal of cover at 90 o Bolting Extra heavy duty airport Water resistant Drainage gate available Top or bottom flange frame SAFE HATCH Safety Grate System Security Bolting Frame Clear Openings Frame Clear Openings Catalog Number Clear Opening x x x Double 30 x x Double 36 x x Double 48 x 48 Catalog Number Clear Opening x x Double 30 x x Double 36 x x 48 Note: All dimensions are in inches. Note: All dimensions are in inches. 6
7 Innovative Features and 8210 Heavy Duty Hinged Access Assembly and 8190 Extra Heavy Duty Hinged Access Assembly Double assembly available Self-engaging safety bar Mechanical Strut Lift Assist is a corrosion-resistant stainless steel mechanical spring strut. The rugged design is clean and maintenance free. The strut takes up less space in the clear opening than a traditional spring assist. It is fully self-contained, which avoids high stress exposed coils. Made without internal gases or seals, the struts have an effective operating temperature range of -30 F to 400 F. The durability has been tested at over 150,000 cycles Double Assembly 30" x 62" MPIC Multi-tool Pick Bar Improved stability and increased leverage Pry bar The MPIC multi-tool pick bar design eliminates surface water inflow and provides a solid point of contact for most removal tools used in the U.S. (hooks, pry bars, pick-axes, and lift assist mechanisms). Patented Self-engaging Safety Bar 7
8 5624 HEAVY DUTY HINGED GRATE ASSEMBLY Benefits Half the weight of standard units Two times the loading 30% more open area Self locking Ergonomic Square grate 290 sq. in. open area Ductile iron frame and grate meet ASTM A536 requirements Lightweight grate opens to 115 o and removes at 90 o Self-wedging grate seating Slam lock (locking feature) Multiple clear openings available. Top flange frame 2", 3", and 4" flanges available Multiple frame heights and grate sizes available Patented slam lock Self Wedge Seating: The self wedge seating areas are angled so traffic pushes the grate into the frame to prevent rocking. Slam Lock: Our patented slam lock design is an integral arm that moves when the grate is shut preventing the grate from being opened inadvertently. 8
9 SELFLEVEL ACCESS ASSEMBLY ERGO SELFLEVEL ACCESS ASSEMBLY Upper frame is supported by road surface Unit stays level with the road surface, even when road heaves due to extreme temperature changes Proof load exceeds AASHTO M306 and M105 standards Frame fits with existing manhole covers Custom logo covers Environmental messaging EON LOCK Cam lock Neoprene gasket for cover Watertite assembly Adjusting risers Multiple frame openings and heights available Cover opens to 120 o Cover safety catch at 90 o and removes at 120 o Custom logo covers Environmental messaging EON LOCK Cam lock security Neoprene gasket for cover Watertite assembly Grates available SELFLEVEL Access Assembly Helps Eliminate: Frost heave/uplift Manhole structure settling Site deterioration Pavement cracking Once installed, the unit will continue to move with the road surface. The road surface aids in absorption of traffic vibration and shock, further protecting the life of your infrastructure and critical underground structures. SELFLEVEL Access Assembly Also Provides: Improved ride quality to meet smooth street initiatives Inclined installations 9
10 REVOLUTION ACCESS ASSEMBLY ERMATIC MODULAR COVERS The ERMATIC is produced in France. Perfect for large convention centers, malls, airports, and port authority applications. REVOLUTION is a patented solution designed for elevated structures and other raised access point applications. Features and Benefits Pedestrian to airport rated Water resistant Security locking Extended clear opening access solution utilizes locking modular covers with a removable I-beam support Standard sizes between 2' x 2' to 10' x 17' Custom sizes available Continuous trench covers for any length. Beamed multiple covers for large openings. Non-traffic Neoprene gasket Lightweight cover easy to open, no lifting required, and takes only one person to operate Cover remains attached to frame EON LOCK Special lettered cover Custom logo cover Water resistant Security bolting Cover rotates about stainless steel rod. 10
11 MULTILEAF HINGED COVER CAMPRESSION WATERTITE ASSEMBLY The MULTILEAF range of hinged and locked covers is produced in France. 30" Four Bolt Design Custom logo and special lettered cover with INFRA-RISER Rubber Composite Adjustment Riser. Cover opens to 115 o Cover safety catch and removes at 90 o Patented product Ductile iron grates Security locking system SELFLEVEL frame Special lettering The CAMPRESSION Watertite Assembly is a patented solution that eliminates water infiltration, controls odor, and provides improved security. Cam locks with EON LOCK bolts 1/4" round neoprene gasket EPIC closed pick slots Custom logo cover Special lettered cover Neoprene Gasket 24" Three Bolt Design Bolting: EON LOCK replaceable threads No need to remove bolts simply loosen bolts and rotate cam. Cam Locks: Stainless steel cam locks rotate to open cover, and back to tighten and secure cover. Closed with cap on Cap off, loosen bolt, rotate cam Rotate 90 o to open 11
12 ejco.com Americas EMEA Europe, Middle East and Africa +33 (0) Asia-Pacific +61 (0) East Jordan Iron Works, Inc., East Jordan, Michigan, USA, and its affiliated companies including Norinco in France, Cavanagh in Ireland, McCoy Construction Castings in Canada, and HaveStock in Australia, are pleased to announce that since January 2012, all are conducting business under one brand, EJ. As EJ, we will continue to provide the same quality products and excellent service that our customers have come to expect. One global name and brand will unify the company and support our vision to be the global leader in infrastructure access solutions. EJ 301 Spring Street PO Box 439 East Jordan, MI Registered Mark(s) IAS USA 0813
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