800 SERIES 50K to 58K PARTS MANUAL
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1 800 SERIES 50K to 58K PARTS MANUAL CHALMERS SUSPENSIONS INTERNATIONAL INC 6400 NORTHAM DRIVE MISSISSAUGA, ONTARIO, CANADA L4V 1J1 (905) PHONE (905) FAX
2 Chalmers Suspensions 800 Series 50-58,000 lbs. Tandem Truck Suspension
3 CHALMERS 800 SERIES SUSPENSION 50-58,000 LBS PARTS LISTING ITEM PART NO. DESCRIPTION QTY COMMENTS TRIANGULAR FRAME ,000 LBS, BLANK 2 SEE TABLE BEAM 2 3 SEE TABLE BEAM SPRING PLATE #20 LOADGUARD SPRING #28 RESTRICTOR CAN 2 STANDARD #29 RESTRICTOR CAN 2 HIGH STABILITY UPPER TORQUE ROD /4 LONG CURVED 7 SEE TABLE LOWER TORQUE ROD 1 8 SEE TABLE LOWER TORQUE ROD 1 9 SEE TABLE LOWER TORQUE ROD 1 10 SEE TABLE LOWER TORQUE ROD UPPER FRAME BRACKET ,000 LBS UPPER FRAME BRACKET ,000 LBS, W/STAR UPPER FRAME BRACKET ,000 LBS UPPER FRAME BRACKET ,000 LBS, W/STAR SPIGOT CAP #2 JOINT BUSHING #2 JOINT 16 STANDARD BUSHING #2 JOINT 16 OVERSIZED/SERVICE TOWER PLUG SHIM VAR 1/8 THICK SHIM VAR 1/16 THICK 17 SEE TABLE TOWER FORWARD AXLE 1 18 SEE TABLE TOWER REAR AXLE 1 19 SEE TABLE SADDLE 2 LHF/RHR 20 SEE TABLE SADDLE 2 RHF/LHR 21 SEE TABLE TORQUE ROD AXLE BRKT 2 LHF/RHR 22 SEE TABLE TORQUE ROD AXLE BRKT 2 RHF/LHR 23 HDW 382 5/8 NC X 5.5 LG BOLT 16 HARDWARE KIT 24 HDW 379 5/8 NC LOCKNUT 16 HARDWARE KIT 25 HDW 380 5/8 NC X 3.5 LG BOLT 4 SUPPLIED WITH T/ROD 26 HDW 379 5/8 NC LOCKNUT 4 SUPPLIED WITH T/ROD 27 HDW 361 3/8 NC X 1.75 LG BOLT 4 HARDWARE KIT 28 HDW 333 3/8 NC LOCKNUT 4 HARDWARE KIT
4 CHALMERS 800 SERIES BEAMS & SPRING PLATES BEAM PART NO SPRING PLATE PART NO BEAM CAPACITY AXLE SPREAD MOUNTING HEIGHT ,000 LBS 54 LOW ,000 LBS 54 HIGH ,000 LBS 60 LOW ,000 LBS 60 HIGH 04S ,000 LBS 72 LOW S ,000 LBS 72 HIGH Notes: Spring Plate replaced by Spring Plate replaced by Spring Plate replaced by Spring Plate replaced by Spring Plate replaced by 04S00086 CHALMERS 800 SERIES SHIM KITS SHIM KIT NUMBER INSIDE FRAME WIDTH QTY 1/16 THK SHIM QTY 1/8 THK SHIM K ½ 0 0 K /8 4 0 K ¾ 0 4 K /8 4 4 K K /8 4 8 K ¼ 0 12 K / K ½ 0 16 K / K ¾ 0 20
5 CHALMERS 800 SERIES TOWERS 50,000 LBS CAPACITY FORWARD REAR AXLE MODEL TOWER TOWER MERITOR(ROCKWELL); SQHD SPICER; G400S, M460S MERITOR(ROCKWELL); SSHD DANA(EATON);380,400,401,404,405,440,451,454,460,462, , D MERITOR(ROCKWELL); RT , RT DANA(EATON); D40-170, D MERITOR(ROCKWELL); RT , RT , RT SQ100,SQR100,SQHP,ST170,SU MERITOR(ROCKWELL); RT , SR MERITOR(ROCKWELL); STHD, SUHD MERITOR(ROCKWELL); RT , RT CHALMERS 800 SERIES TOWERS 52,000 TO 58,000 LBS CAPACITY FORWARD REAR AXLE MODEL TOWER TOWER 03S S00237 DANA(EATON); D MERITOR(ROCKWELL); RT , RT , RT ST170, SU170 03S S00386 MERITOR(ROCKWELL); RT , RT S S00388 DANA(EATON); 462, 463, 521, 581, D S S00424 MERITOR(ROCKWELL); STHD, SUHD
6 CHALMERS 800 SERIES TORQUE ROD AXLE BRACKETS 50,000 TO 58,000 LBS CAPACITY LHF/RHR RHF/LHR AXLE MODEL BRACKET BRACKET MERITOR(ROCKWELL); STHD, SUHD MERITOR(ROCKWELL); SQHD MERITOR(ROCKWELL); RT , RT , RT SU170, ST MERITOR(ROCKWELL); RT , RT MERITOR(ROCKWELL)); SSHD ROCKWELL(MERITOR); RT , SR170, SQHP SQ100, SQR DANA(EATON); 462, MERITOR(ROCKWELL); RT , RT S00604 DANA(EATON); D40-170, D DANA(EATON); 440,460, SPICER; G400S, M460S DANA(EATON); 404,405, DANA(EATON); 521, D LHF/RHR LEFT HAND FRONT/ RIGHT HAND REAR RHF/LHR RIGHT HAND FRONT/ LEFT HAND REAR CHALMERS 800 SERIES SADDLES 50,000 TO 58,000 LBS CAPACITY LHF/RHR RHF/LHR AXLE MODEL SADDLE SADDLE ALL MODELS EXCEPT WHERE NOTED BELOW DANA(EATON); 521, D MERITOR(ROCKWELL); RT , RT52-160, RT RT ,SQHP,SSHD,STHD,SUHD SQ100,SQR100,SR170,ST170,SU DANA(EATON); 380,400,401,402,403,440,460, P00072 DANA(EATON); 462,463, DSS40, D40-170, D MERITOR(ROCKWELL); RT , RT LHF/RHR LEFT HAND FRONT/ RIGHT HAND REAR RHF/LHR RIGHT HAND FRONT/ LEFT HAND REAR
7 CHALMERS 800 SERIES SHOCK ABSORBER KITS & PARTS STANDARD SHOCK KIT STANDARD SHOCK KIT 50K HD SHOCK KIT HIGH MOUNT HD SHOCK KIT LOW MOUNT HD SHOCK KIT HIGH MOUNT KIT NUMBERS K K K K K SHOCK ABSORBER (4) (4) (2) (2) (2) UPPER SHOCK BRKT (4) (4) (2) (2) 02S00036(2) LOWER SHK BRKT RH (1) (1) (1) LOWER SHK BRKT LH (1) (1) (1) BOLT 3/4 x 5.5 LG HDW 372(4) BOLT 3/4 x 3.5 LG HDW 375(4) HDW 375(4) BOLT 3/4 x 6 LG HDW 376(4) LOCKNUT 3/4 HDW 018(8) HDW 018(8) LOCKNUT 7/8 HDW 386(4) HDW 386(4) HDW 386(4) WASHER 3/4 x 1/8 thk HDW 031(8) HDW 031(8) WASHER 3/4 x 1/4 thk HDW 036(4) WASHER 7/8 x 3/16 thk HDW 327(4) HDW 327(4) HDW 327(4) SLEEVE (4) (4) (4) USED BY WESTERN STAR TRUCKS ONLY
8 FORWARD AXLE LOWER TORQUE ROD KIT 800 SERIES, 54 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K K / K / REAR AXLE LOWER TORQUE ROD KIT 800 SERIES, 54 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K / K / K / K K / K / K / K K / K / K / K /
9 FORWARD AXLE LOWER TORQUE ROD KIT 800 SERIES, 60 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K K / K / REAR AXLE LOWER TORQUE ROD KIT 800 SERIES, 60 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K / K / K / K K / K / K / K K / K / K /
10 FORWARD AXLE LOWER TORQUE ROD KIT 800 SERIES, 72 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K K / K / REAR AXLE LOWER TORQUE ROD KIT 800 SERIES, 72 SPREAD, 50-58,000 LBS CAPACITY K / K / K / K / K / K / K K / K / K / K K / K /
800 SERIES 65K PARTS MANUAL
800 SERIES 65K PARTS MANUAL CHALMERS SUSPENSIONS INTERNATIONAL INC 6400 NORTHAM DRIVE MISSISSAUGA, ONTARIO, CANADA L4V 1J1 (905) 362-6400 PHONE (905) 362-6401 FAX Chalmers Suspensions 800 Series 65,0000
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