Equalizing Beam and Components

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1 Equalizing Beam and Components LIT NO: DATE: September 2016 REVISION: D CONTENTS DESCRIPTION PAGE Introduction...2 and Forged/Cast Beams....3 Equalizing Beams with Bar Pin End Bushings AR2 R RS RT RTE HAULMAAX HN Equalizing Beam with Adapter Style End Bushings AR2 R RS RT RTE Heavy-duty Center Bushing End Plugs Bar Pin with Shims Rotating Bar Pin with Shims Bar Pin without Shims Bronze Center Bushings High Confinement Rubber Center Bushings Welded Plug Adapter Style End Bushing Loose Plug Equalizing Beam Beam Forged / Cast Beam End Bushing Center Bushing End Bushing

2 Introduction This Equalizing Beam and Components Selection Guide is intended to aid in the proper identification for aftermarket replacement of originally equipped equalizing beam and other components. It helps determine the proper and complete beam assembly part numbers, end bushing service kit numbers and center bushing requirements. Important Notes Equalizing beams are available for suspensions with 34,000 pound to 120,000 pound capacity with axle spacing of -72½". All equalizing beam assemblies include end bushings and center bushings (if equipped). Hendrickson DOES NOT supply equalizing beam assemblies without bushings. Equalizing beam length is measured from the centerline of one end hub to the centerline of the other end hub. equalizing beam Hendrickson introduced the improvement from a forged/cast equalizing beam to a fabricated beam design for up to 46,000 pound capacity between August 1999 and March In February 2008 the fabricated beam was introduced for 52,000 pound and up capacity vehicles. The fabricated beam is completely interchangeable with the discontinued forged beam. Center bushing Part Number ALWAYS REQUIRES transverse torque rods. When using the fabricated style beams, the entire beam assembly must be replaced when converting from a rubber center bushing to a bronze center bushing to accommodate for the grease fitting and channel installation. To convert from rubber center bushings to bronze center bushings, contact Hendrickson Truck Parts. End bushings Both shim and non-shim type bar pin end bushings are completely interchangeable with the rotating bar pin end bushings. Once pressed into the beam, the pins can be rotated to the correct angle for a perfect installation. The bushing pins become fixed at the required angle when the installation is properly completed. It helps save time and labor costs by eliminating re-work from incorrectly installed bushings. No special tools are required to rotate the bushing

3 FABRICATED BEAM ASSEMBLY ORIENTATION IT IS IMPORTANT THAT THE ORIENTATION OF THE BEAM BE IN THE UPRIGHT POSITION. A DECAL MAY BE AFFIXED TO THE TOP OF BEAM TO ASSIST IN ASSEMBLY AND TO VERIFY ORIENTATION. FAILURE TO INSTALL BEAM PROPERLY MAY RESULT IN LOSS OF VEHICLE CONTROL AND POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE

4 Bar Pin End Bushing Service Kits Two (2) kits required per beam NON-SHIM TYPE L Description Quantity Bar Pin End Bushing 1 1"-8 UNC x 6" Hex Bolt 2 1" Hardened Washer 4 1"-8 UNC Locknut 2 SHIM TYPE Description Quantity Bar Pin End Bushing 1 Bar Pin Shim 0.25" x 0.12" 2 1"-8 UNC x 6" Hex Bolt 2 1" Hardened Washer 4 1"-8 UNC Locknut 2 SHIM TYPE, ROTATING L Description Quantity Bar Pin End Rotating Bushing 1 Bar Pin Shim 0.25" x 0.12" 2 1"-8 UNC x 6" Hex Bolt 2 1" Hardened Washer 4 1"-8 UNC Locknut 2 BRONZE SERVICE KITS One (1) kit required per beam RUBBER S L L Description Quantity Bronze Center Bushing 1 Beam Center Sleeve 1 Beam Center Seal 2 Thrust Washer 4 Grease Fitting 1 Welded Plug Loose Plug Equalizing Beams with Bar Pin End Bushings AR2 R RS RT RTE BEAM LENGTH ASSEMBLY ORIGINAL REPLACEMENT BRONZE BAR PIN BRONZE CENTER 34K L L 54" K 46K L L L 54" K 50K 52K " L L 56" Cast

5 Equalizing Beams with Bar Pin End Bushings AR2 R RS RT RTE RUBBER CENTER BEAM LENGTH " ASSEMBLY ORIGINAL 34K 40K REPLACEMENT RUBBER L L L BAR PIN L L " Cast L L 60" ½" " ½" K L L L K 50K 52K " " Cast L L 60" ½" Requires transverse torque rods. Part number no longer in production, see Replacement Column or contact Hendrickson Truck Parts for available options. Rotating bar pin end bushing with shims Kit Number L can be used to replace Kit Numbers or L and are completely interchangeable Equalizing Beams with Bar Pin End Bushings AR2 R RS RT RTE

6 Adapter Style End Bushing Kits Two (2) kits required per beam CAPACITY RATING LENGTH SERVICE KIT 34K 5¼" L L 34K 38K 40K 44K 46K L 5¾" L 46K L 48K 52K 5¾" L L 52K 6" L L 65K 6" L " L L SERVICE KIT Description Quantity Adapter Style End Bushing 1 Beam End Adapter 2 Adapter Tube 1 Hex Bolt 1 Hardened Washer 2 Locknut 1 Equalizing Beams with Adapter Style End Bushings AR2 R RS RT RTE BEAM LENGTH ASSEMBLY ORIGINAL REPLACEMENT BRONZE ADAPTER BRONZE CENTER 34K 5¼" & 5¾" ADAPTER STYLE S " " L L 38K 40K 44K 46K 5¾" ADAPTER STYLE S " " Cast L 48K 52K 5¾" ADAPTER STYLE S " " Cast K 6" ADAPTER STYLE S " " Cast L with ¾" x 6½" Bolt L with 1" x10½" Bolt L L L L Part number no longer in production, see Replacement Column or contact Hendrickson Truck Parts for available options. Equalizing Beams with Adapter Style End Bushings AR2 R RS RT RTE

7 Equalizing Beams with Adapter Style End Bushings AR2 R RS RT RTE RUBBER CENTER BEAM LENGTH ORIGINAL ASSEMBLY REPLACEMENT RUBBER 34K 5¼" & 5¾" ADAPTER STYLE S " " " Cast " L 38K 40K 5¾" ADAPTER STYLE S " " Cast " ½" L L 44K 46K 5¾" ADAPTER STYLE S " " Cast " mm ½" K 52K 5¾" ADAPTER STYLE S " " Cast " ½" K 6" ADAPTER STYLE S " " Cast " ½" " " ADAPTER L L L L L L L L L L Requires transverse torque rods. Part number no longer in production, see Replacement Column or contact Hendrickson Truck Parts for available options Equalizing Beams with Adapter Style End Bushings AR2 R RS RT RTE

8 Heavy-duty Equalizing Beams with Adapter Style End Bushings R RS RT RTE BRONZE CENTER BEAM LENGTH 56" ORIGINAL ASSEMBLY REPLACEMENT BRONZE 65K 6" ADAPTER STYLE S " ADAPTER L " ¼" 65K 7" ADAPTER STYLE S 56" " TOTAL OFFSET "A" 2¾" L L 3¼" 44K 52K 60K 90K SERIES BRONZE TUBE & NUT ENDS 50" " 56" Forged/ Cast " L " Solid Sleeve L Hollow Sleeve Solid Sleeve L Hollow Sleeve L 2" L Solid Sleeve L Hollow Sleeve Solid Sleeve L Hollow Sleeve L Part number no longer in production, see Replacement Column or contact Hendrickson Truck Parts for available options. Heavy-duty Equalizing Beams with Adapter Style End Bushings R RS RT RTE

9 Heavy-duty Equalizing Beams with Adapter Style End Bushings R RS RT RTE RUBBER CENTER BEAM LENGTH 50" 54" 56" Cast ORIGINAL ASSEMBLY REPLACEMENT RUBBER 65K 6" ADAPTER STYLE S ADAPTER TOTAL OFFSET "A" ¾" ½" ¾" L 2¼" " ¾" 64" " L 75" " 65K 7" ADAPTER STYLE S 56" ¼" 60" L L 64" ½" 72" ¼" 56" 85K ADAPTER STYLE S " " " " " K 120K ADAPTER STYLE S 64" " ½" 1½" L L 2" L L 3" FIGURE 1 Part number no longer in production, see Replacement Column or contact Hendrickson Truck Parts for available options Heavy-duty Equalizing Beams with Adapter Style End Bushings R RS RT RTE

10 Equalizing Beams with Bar Pin End Bushings HAULMAAX HN BEAM LENGTH HAULMAAX 40K 46K ASSEMBLY " " with Shock Bracket ½" " " without Shock Bracket ½" HN 40K " HN 40K 46K 60" ½" HN 46K 54" HN 52K BAR PIN L L L L L " Rotating bar pin end bushing with shims Kit Number L can be used to replace Kit Numbers or L and are completely interchangeable. Equalizing Beams with Bar Pin End Bushings HAULMAAX HN

11 Center Bushing End Plugs for Cross Tube Replacement AR2 R RS RT RTE SUSPENSION CAPACITY 34K 38K 40K 46K to 52K RUBBER L L L L L L L L END PLUG *34K through 52K BRONZE CENTER SLEEVE END PLUG On heavy-duty suspensions over a 52,000 pound capacity, Hendrickson recommends removal of both equalizing beams as part of cross tube replacement. Therefore center bushing end plugs are not available for these higher capacity suspensions. Refer to the applicable Technical Procedure Publications available online at for more information. High confinement bushings Center Bushing End Plugs for Cross Tube Replacement AR2 R RS RT RTE

12 phone Toll-free U.S. and Canada Outside U.S. and Canada Parts Identification Technical Support fax website Additional Hendrickson Product Information Truck Commercial Vehicle Systems (Toll-free U.S. and Canada) 800 South Frontage Road (Outside U.S. and Canada) Woodridge, IL USA Fax Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected Rev D Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America

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