Parts Manual NEWAY BUS & MOTORHOME SUSPENSION

Transcription

1 Parts Manual NEWAY BUS & MOTORHOME SUSPENSION A * XL-PS07PM-en-US Rev A

2 HOLLAND (AND FORMER NEWAY) BUS & MOTORHOME SUSPENSION PARTS REFERENCE GUIDE TABLE OF CONTENTS Truck, Bus & Motorhome Suspensions AD-/6/69 Series AD-6//7 Series AD-0/60/90 Series AD-00-7, -, -9, ADL ADZ ADZ ARD-0-6, ARD--6, -, ARD--6, ARD ARDAB-0-, -0- (same as ARDAB--) ARDST--6, --6, -6-6, ARDSTM/L--6, ARDTB--6A, -6B Truck, Bus & Motorhome Non-Powered Suspensions ART-00-B, -, ART--B-, -, ART-00-US-A ART-0-B, -, ART--B-, -, ART-0-C, -, ART--C-, -, ART--B AS Series ASB Series Equalizing Beam Identification (Selected Models) Part Number Index For parts, service, and warranty questions, call or visit XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

3 AD-/6/69 Series Parts List IMPORTANT: AD Series Suspension components vary by assembly part number and OEM/Chassis builder specifications. To ensure proper part number identification before placing order, refer to OEM/Chassis builder s specifications or visually check component to be replaced for part number. If part number can not be identified or confirmed please contact SAF-HOLLAND technical service for assistance Bar Pin Style Axle Connection L E C E Thru Bolt Style Axle Connection B D D AXLE GROUPINGS ITEM # AD-/6/69 PART NO. DESCRIPTION SINGLE QTY. TANDEM QTY. TRIDEM QTY. ** Air Spring with mounting bracket 6 L ** Eq. Beam Assembly - Left Hand - Thru Bolt Design R ** Eq. Beam Assembly - Right Hand - Thru Bolt Design L ** Eq. Beam Assembly - Left Hand - Bar Pin Design R ** Eq. Beam Assembly - Right Hand - Bar Pin Design A Rubber Bushing - Front Pivot 6 B Bushing - Beam Center - Thru Bolt style 6 C Bushing - Beam Center - Bar Pin style 6 D Washer for Thru Bolt style connection E Washer for Bar Pin style connection ** Transverse Beam Assembly A Bushing - Transverse Beam **** Alignment Bushing (Qty. per adjustable bracket)** 6 ** Frame Bracket - LH adjustable (requires item ) ** Frame Bracket - RH fixed Spacer Washer 6 7 ** Upper Shock Bracket 6 ** Shock Absorber Hex Bolt -/ - 7 x Hex Nut -/ Hex Bolt / - 0 x 7-/ ( Thru Bolt Design only) Washer - Pivot Spacer Locking Spacer Assembly Lock Tab Washer Heavy Hex Nut -/ Cap Screw / - 0 x Cap Screw / - 0 x Hex Nut / *** *** 6*** Hex Nut / Lock Washer / Washer Flat Narrow Hex Nut Lock Washer Flat Narrow (Thru) / Bushing Adapter (Thru) Cap Screw - - x 6 Gr. (Bar Pin Only) Washer Flat Narrow. (Hardened) ** Refer to the chassis builder specifications to properly identify the Holland part numbers for the components noted with **. A serial tag may be affixed to the transverse beam that also denotes the Holland kit number that will provide the individual component numbers needed. *** The quantity shown is for a bar pin style unit. If a thru bolt style is used, increase the quantity by two per axle. **** Fabricated frame brackets may use a different alignment bushing. Part number shown is for cast hanger. Provide kit # from serial tag or frame bracket part number from OEM build (VIN) to SAF-HOLLAND service for applicable part number. 6 0 A XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

4 AD-6//7 Series Parts List IMPORTANT: AD Series Suspension components vary by assembly part number and OEM/Chassis builder specifications. To ensure proper part number identification before placing order, refer to OEM/Chassis builder s specifications or visually check component to be replaced for part number. If part number can not be identified or confirmed please contact SAF-HOLLAND technical service for assistance L 0 A Thru Bolt Style Axle Connection F.7 THROAT OPENING F D B D Bar Pin Style Axle Connection E C E AXLE GROUPINGS ITEM # AD-6//7 PART NO. DESCRIPTION SINGLE QTY. TANDEM QTY. TRIDEM QTY. ** Air Spring 6 L ** Eq. Beam Assembly - Left Hand - Thru Bolt Design(shown) R ** Eq. Beam Assembly - Right Hand - Thru Bolt Design L ** Eq. Beam Assembly - LH - Bar Pin Design (side view) R ** Eq. Beam Assembly - Right Hand - Bar Pin Design A Bushing - Front Pivot 6 B Bushing - Beam Center - Thru Bolt style 6 C Bushing - Beam Center - Bar Pin style 6 D Washer for Thru Bolt style connection (see inset diagram) E Washer for Bar Pin style connection 6 F Adapter Bushing ** Transverse Beam Assembly A Bushing - Transverse Beam **** Alignment Bushing (qty. per Adj. bracket)** 6 ** Frame Bracket - LH adjustable (Shown) (Requires Item ) ** Frame Bracket - RH fixed Washer 6 7 ** Upper Shock Bracket 6 ** Shock Absorber Cap Screw. - 7 x Lock Nut Cap Screw / - 0 x 7 / ( Thru Bolt Design only) Washer - Pivot Spacer Locking Spacer Assembly Tab Washer Heavy Hex Nut / Cap Screw / - 0 x Cap Screw / - 0 x Lock Nut / *** *** 6 *** Hex Nut / Lock Washer / Washer Flat Narrow Bolt Hex - x6 Gr Nut Hex Lock Bolt Hex 0. -x Gr Air Spring Mounting Plate Brace Nut Hex Lock Thin.7-6 Gr A Washer Flat Narrow. (Hardened) ** Refer to the chassis builder specifications to properly identify the Holland part numbers for the components noted with **. A serial tag maybe affixed to the transverse beam that also denotes the Holland kit number that will provide the individual component numbers needed. *** The quantity shown is for a bar pin style unit. If a thru bolt style is used, increase the quantity by two per axle. **** Fabricated frame brackets may use a different alignment bushing. Part number shown is for cast hanger. Provide kit # from serial tag or frame bracket part number from OEM build (VIN) to SAF-HOLLAND service for applicable part number. 6 0 A D* D* * 6 INTERNAL WIDTH AXLE MOUNTING BRACKETS USE PN XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

5 AD-/6/69, AD-6//7, AD-0/60/90 Service Repair Kits (SRKs) PIVOT CONNECTION When servicing your AD Series suspension, use the convenient service repair kits noted below. Descriptions are found on the following pages. NOTE: One () SRK Required per axle. AXLE PIVOT CONNECTION (BAR PIN STYLE SHOWN) TRANSVERSE BEAM CONNECTION FRONT PIVOT AXLE THRU BOLT AXLE BAR PIN TRANSVERSE BEAM MODEL CONNECTION CONNECTION CONNECTION CONNECTION AD-/6/69 SRK-6 SRK-0 SRK- SRK- AD-6//7 SRK-6 SRK-7 SRK-0 SRK-7 AD-0/60/90 SRK-6 SRK-9 N/A SRK-00 6 XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

6 Service Repair Kits con t. NOTE: New alignment bushings recommended when alignment bushing surface become deformed. Refer to parts list. NOTE: Item is not used on former Ford production units. Pivot Connection Heavy Duty AD-/-6 Series SRK-6: 00 7 (Replaces SRK-00) Rod Bolt / -7 x Lock Nut / Bushing Spacer Washer / Washer Flat Narrow. (Hardened) XL-AK99-0 Torque Specification Decal XL-AK AD Service Repair Kits Literature Pivot Connection Heavy Duty AD-0 Series SRK-6: 00 9 (Replaces SRK-99) Rod Bolt / -7 x Lock Nut / Bushing Spacer Washer XL-AK99-0 Torque Specification Decal XL-AK AD Service Repair Kits Literature Transverse Beam Connection AD- Series SRK-: Lock Spacer Heavy Nut / Bushing Washer Spacer Tab Washer Transverse Beam Connection AD-6 Series SRK-7: Lock Spacer Heavy Nut / Bushing Washer Spacer Tab Washer Transverse Beam Connection AD-0 Series SRK-00: Lock Spacer Heavy Nut / Bushing Washer Spacer Tab Washer XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc. 7

7 Service Repair Kits con t. Transverse Beam Connection AD-0 Series SRK-6: 00 NOTE: See illustration at bottom of page Spacer Washer Tab Washer Axle Bar Pin Connection AD- Series SRK-: Cap Screw - Bar Pin Only - x 6 Gr Hex Nut Lock Bushing - Beam Center Washer Flat Narrow Spacer Washer Axle Bar Pin Connection AD-6 Series SRK-0: Cap Screw - Bar Pin Only - x 6 Gr Nut Hex Lock Bushing Beam Center Washer Flat Narrow NOTE: The AD-0 Series does not utilize the bar pin connection Axle Thru Bolt Connection AD- Series SRK-0: 00 -/ WIDE (6mm) Hex Bolt / - 0 x 7 / Hex Nut / Bushing Beam Center Washer Flat Narrow / Adapter Bushing Spacer Washer Axle Thru Bolt Connection AD-6 Series SRK-7: Hex Bolt / - 0 x 7 / Hex Nut / Bushing Beam Center Washer Flat Narrow / Adapter Bushing Spacer Washer Axle Thru Bolt Connection AD-0 Series SRK-9: WIDE (mm) Hex Bolt / - 0 x Hex Nut / Bushing Beam Center Washer Flat Narrow / Adapter Bushing XL-PS07PM-en-US Rev A -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

8 ADZ- Exploded View B A 0 6A FOR " RIDE HEIGHT 7 6B 9 * 7 NOTE: Many of the ADZ components are available in Service Repair Kits found on Pages XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

9 ADZ- Parts List NOTE: Many of the ADZ components are available in Service Repair Kits found on Pages * Frame Crossmember Assembly Consult SAF-Holland Backer Plate Bar-Pin Bushing Washer -.6" ID Kenworth Supplied Lock Nut -.6" GRC Kenworth Supplied 6 Hex Bolt -.6"- x " GR Kenworth Supplied 7 V-Rod Assembly Washer - "Dia. Tapered Thru Bolt Bushing * Upper Axle Bracket (V-Rod) ** Consult SAF-Holland Pinion Plate (Replacement Only) Washer - " Inside Dia Lock Nut - " GRC Hex Bolt - "- x 6" GR Axle Stop - 0" Ride Height LH Axle Stop - 0" Ride Height RH Axle Stop - " Ride Height LH Axle Stop - " Ride Height RH Shock Absorber HCV Link Bracket * Washer -.7" ID Lock Nut -.7"-0 GR C Hex Bolt -.7"-0 x 6." GR A* B* Upper Shock Bracket 0" Ride Height Upper Shock Bracket " Ride Height Hex Bolt -.7"-0 x." GR Spacer Washer Hex Bolt -.7"-0 x.7" GR * Lower Control Arm Assembly Consult SAF-Holland 6A Air Spring - 0" Ride Height B Air Spring - " Ride Height Lock Washer -." ID Lock Nut -.0"- GRC Bar-Pin Bushing Hex Bolt - " x " GR Bushing Washer - " Dia. Tapered Alignment Puck (Collar) 00000Z Hex Bolt -."-7 x 7." GR Washer -." ID Lock Nut -."-7 GRC * 9 0 Lower Axle Adapter Bracket Left & Right Hand** Frame Bracket - Fixed 0" Ride Height Frame Bracket - Fixed " Ride Height Frame Bracket - Adjustable 0" Ride Height Frame Bracket - Adjustable " Ride Height Consult SAF-Holland Lock Nut -.7"-6 GRC Upper Air Spring Bracket " Ride Height 90 9 * It is recommended that you discuss your configuration with a SAF-HOLLAND Product Specialist. ** For Meritor: RT 0 / / - RS - 60 RT 6-60 For Dana: 0T DT6 - P D HB (6-70) DSP0 DSH0 IMPORTANT: The part numbers listed may not correspond with your vehicle s ADZ installation. Contact your vehicle OEM for your specific part number information. XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc. 7

10 ADZ-6 Exploded View NOTE: Many of the ADZ components are available in Service Repair Kits found on Pages B A FOR " RIDE HEIGHT 7 B 7 6B 9 * A 6A 7 XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

11 ADZ-6 Parts List NOTE: Many of the ADZ components are available in Service Repair Kits found on Pages * Frame Crossmember Assembly Consult SAF-Holland Backer Plate Bar-Pin Bushing Washer -.6" ID Kenworth Supplied Lock Nut -.6" GRC Kenworth Supplied 6 Hex Bolt -.6"- x " GR Kenworth Supplied 7 V-Rod Assembly Washer - "Dia. Tapered Thru Bolt Bushing * Upper Axle Bracket (V-Rod) ** Consult SAF-Holland Pinion Plate (Replacement Only) Washer - " Inside Dia Lock Nut - " GRC Hex Bolt - "- x 6" GR Axle Stop - 0" Ride Height LH Axle Stop - 0" Ride Height RH Axle Stop - " Ride Height LH Axle Stop - " Ride Height RH Shock Absorber HCV Link Bracket * Washer -.7" ID Lock Nut -.7"-0 GR C Hex Bolt -.7"-0 x 6." GR A* B* Upper Shock Bracket 0" Ride Height Upper Shock Bracket " Ride Height Hex Bolt -.7"-0 x." GR Spacer Washer Hex Bolt -.7"-0 x.7" GR * Lower Control Arm Assembly Consult SAF-Holland 6A Air Spring - 0" Ride Height B Air Spring - " Ride Height Lock Washer -." ID Lock Nut -.0"- GRC Bar-Pin Bushing Hex Bolt - " x " GR Bushing Washer - " Dia. Tapered Alignment Puck (Collar) 00000Z Hex Bolt -."-7 x 7." GR Washer -." ID Lock Nut -."-7 GRC * 9 0 Lower Axle Adapter Bracket Left & Right Hand** Frame Bracket - Fixed 0" Ride Height Frame Bracket - Fixed " Ride Height Frame Bracket - Adjustable 0" Ride Height Frame Bracket - Adjustable " Ride Height Consult SAF-Holland Lock Nut -.7"-6 GRC A B Upper Air Spring Bracket 0" Ride Height Upper Air Spring Bracket " Ride Height Brace Upper Air Spring Bracket 900 * It is recommended that you discuss your configuration with a SAF-HOLLAND Product Specialist. ** For Meritor: RT 0 / / - RS - 60 RT 6-60 For Dana: 0T DT6 - P D HB (6-70) DSP0 DSH0 IMPORTANT: The part numbers listed may not correspond with your vehicle s ADZ installation. Contact your vehicle OEM for your specific part number information. XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

12 ADZ Service Repair Kits (SRKs) Front Pivot Bushing Connection Kit Part Number: SRK-6 Bushing Washer - " Dia. Tapered Alignment Puck (Collar) 00000Z Hex Bolt -."-7 x " GR Washer -." ID Lock Nut -."-7 GRC Axle Bar-Pin Bushing Connection Kit Part Number: 00 0 SRK-6 9 Bar-Pin Bushing Washer - "Dia. Tapered Washer - " Inside Dia Lock Nut - " GRC Hex Bolt - " x " GR V-Rod Bushing Connection Kit Part Number: 00 SRK-6 Bar-Pin Bushing Washer -.6" ID Kenworth Supplied Lock Nut -.6" GRC Kenworth Supplied 6 Hex Bolt -.6"- x " GR Kenworth Supplied Washer - "Dia. Tapered Thru Bolt Bushing Pinion Plate Washer - " Inside Dia Lock Nut - " GRC Hex Bolt - "- x 6" GR NOTE: SAF-Holland offers a standard pinion plate system for retrofit/aftermarket replacement. 9 0 XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

13 ADZ Service Repair Kits (SRKs) Air Spring Kit ADZ--0 Part Number: 00 SRK-66 6A Air Spring Lock Washer -." ID Lock Nut -.0"- GRC A 9 Air Spring Kit ADZ-- Part Number: 00 0 SRK-66 6B Air Spring Washer -.7" ID Lock Washer -." ID Lock Nut -.0"- GRC Lock Nut -.7"-6 GRC B Air Spring Kit ADZ-6-0 and ADZ-6- Part Number: 00 SRK-66 6C 6C Air Spring Washer -.7" ID Lock Washer -." ID Lock Nut -.0"- GRC Lock Nut -.7"-6 GRC XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.

14 ADZ Service Repair Kits (SRKs) Shock Absorber Kit For " Ride Height Part Number: 00 SRK-67 6 Shock Absorber Washer -.7" ID Lock Nut -.7"-0 GRC Hex Bolt -.7"-0 x 6." GR Hex Bolt -.7"-0 x." GRC Shock Absorber Kit For 0" Ride Height Part Number: 00 SRK-6 6 Shock Absorber Washer -.7" ID Lock Nut -.7"-0 GR C Hex Bolt -.7"-0 x 6." GR Spacer Washer Hex Bolt -.7"-0 x.7" GR XL-PS07PM-en-US -0 Amendments and errors reserved. SAF-HOLLAND, Inc.