ADJUSTABLE PERFORMANCE COUNTERWEIGHT PARTS MANUAL
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1 ADJUSTABLE PERFORMANCE COUNTERWEIGHT PARTS MANUAL Fountainhead Plaza Hagerstown, MD Phone (717) Rev 0 - March 1, Jerr-Dan Corporation. All Rights Reserved
2
3 This manual covers the following Jerr-Dan Models: Adjustable Performance Counterweight Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver s side rear compartment of the main body. MANUFACTURED BY: JLG INDUSTRIES, INC. FOR: ADJUSTABLE PERFORMANCE COUNTERWEIGHT PART NUMBER DATE A Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by at technicalpublications@jerr-dan.com or by FAX on Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Hagerstown, MD USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, Reproduced or translated to another language without the express written consent of Jerr-Dan Corporation. Adjustable Performance Counterweight Parts Manual - Page 3
4 Adjustable Performance Counterweight Parts Manual - Page 4
5 TABLE OF CONTENTS Adapter Plate Installation - Kenworth 6 Adapter Plate Installation - Peterbilt 8 Adapter Plate Installation - Peterbilt APC Assembly 12 Cylinder Assembly Pump Assembly Valve Assembly 22 Weight Installation 24 Part Number Index 27 Adjustable Performance Counterweight Parts Manual - Page 5
6 Adjustable Performance Counterweight Parts Manual - Page 6 ADAPTER PLATE INSTALLATION - KENWORTH ITEM PART NO. DESCRIPTION QTY Loctite A/R Capscrew, NC x Capscrew, NC x Washer, 1.00 ID Adapter Bolt, NC x Counterweight Support Nut, NC 2
7 ADAPTER PLATE INSTALLATION - KENWORTH Adjustable Performance Counterweight Parts Manual - Page 7
8 Adjustable Performance Counterweight Parts Manual - Page 8 ADAPTER PLATE INSTALLATION - PETERBILT ITEM PART NO. DESCRIPTION QTY Loctite A/R Capscrew, NC x Capscrew, NC x Washer, 1.00 ID Adapter Bolt, NC x Counterweight Support Nut, NC 2
9 ADAPTER PLATE INSTALLATION - PETERBILT Adjustable Performance Counterweight Parts Manual - Page 9
10 Adjustable Performance Counterweight Parts Manual - Page 10 ADAPTER PLATE INSTALLATION - PETERBILT 389 ITEM PART NO. DESCRIPTION QTY Loctite A/R Capscrew, NC x Capscrew, NC x Capscrew, NC x Washer, 1.00 ID Plate Pin Pin Bracket, RH Bracket, LH Plate Plate Plate Screw, NC x Locknut, NC 12
11 ADAPTER PLATE INSTALLATION - PETERBILT LH 10RH Adjustable Performance Counterweight Parts Manual - Page 11
12 Adjustable Performance Counterweight Parts Manual - Page 12 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY ITEM PART NO. DESCRIPTION QTY Loctite A/R Capscrew, 0.25"-20NC X 0.625" Capscrew, 0.44"-14NC X 1.00" Capscrew, 0.44"-14 X 3.00" Bushing Adapter Adapter Fitting Handle Nut, 0.44"-14NC Harness, Ignition Jumper Keeper Washer, 0.44" ID Grip Pin Valve Pump Pipe Pin Pipe Pipe Hose Assembly Plate Switch Bolt, 0.38"-16NC X 2.75" Bolt, 0.38"-16NC X 0.88" Capscrew, 0.32" -18NC X 0.75" Bolt, 0.32"-16NC X 1.75" Harness Harness Washer Sleeve 0.2ft Weight Cylinder Retaining Pin Bracket, RH Bracket, LH Buss Bar Buss Bar 1 ITEM PART NO. DESCRIPTION QTY Bracket Connector Terminal Relay Bolt, 0.44"-14NC X 2.00" Terminal Capscrew, 0.31"-18NC X 2.00" Capscrew, 0.38"-16 X 1.00" Cover Clamp Clamp Breaker Tubing 0.5ft Locknut, 0.31"-18NC Locknut, 0.38"-16NC Tie Strap Flatwasher, 0.25" ID Flatwasher, 0.38" ID Loom Tape Terminal Terminal Wire 0.2ft Wire 0.2ft Adhesive A/R Decal Bracket Flatwasher, 0.31" ID Decal Fuse ID Plate 1
13 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY Item # 1, 9, 33, 53, 59, 60 and 63 Not Shown Adjustable Performance Counterweight Parts Manual - Page 13
14 Adjustable Performance Counterweight Parts Manual - Page 14 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY RH 38 LH
15 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY Adjustable Performance Counterweight Parts Manual - Page 15
16 Adjustable Performance Counterweight Parts Manual - Page 16 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY
17 ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY THIS PAGE INTENTIONALLY LEFT BLANK Adjustable Performance Counterweight Parts Manual - Page 17
18 Adjustable Performance Counterweight Parts Manual - Page 18 CYLINDER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Seal Kit, Cylinder Kit, Head Kit, Piston Counterbalance Valve 1
19 CYLINDER ASSEMBLY Adjustable Performance Counterweight Parts Manual - Page 19
20 Adjustable Performance Counterweight Parts Manual - Page 20 PUMP ASSEMBLY ITEM PART NO. DESCRIPTION QTY Motor Kit 1 2 Incl in Item #1 Motor Mounting Stud 2 3 Incl in Item #1 O-Ring Coupling 1 5 N/A Adapter Filler Breather 1 7A N/A Spool 1 7B N/A Spool 1 8 N/A Check Seat Poppet Spring Hex Plug Retainer Cartridge TRV 2 13 Incl in Item #12 Eyelet 0 14 Incl in Item #12 Spring 0 15 Incl in Item #12 Thermal RV Adjusting Cap 0 16 In Seal Kit Shaft Seal Pump Pump Screw Suction Elbow Suction Filter Reservoir Seal Reservoir Kit 1 23A Incl in Item #22 Reservoir Screw 0 24A Incl in Item #22 O-Ring RV Cartridge 2 26 Incl in Item #25 Hexnut 0 27 Incl in Item #25 RV Adjusting Screw 0 28 Incl in Item # Steel Ball 0
21 PUMP ASSEMBLY Adjustable Performance Counterweight Parts Manual - Page 21
22 Adjustable Performance Counterweight Parts Manual - Page 22 VALVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Plug Valve Block Check Valve Hand Pump Directional Valve 1
23 VALVE ASSEMBLY Adjustable Performance Counterweight Parts Manual - Page 23
24 Adjustable Performance Counterweight Parts Manual - Page 24 WEIGHT INSTALLATION ITEM PART NO. DESCRIPTION QTY 3600 LB Weight Capscrew, 0.44"-14NC X 2.00" Capscrew, 0.44"-14NC X 3.50" Nut, 0.38"-16NC Washer, 0.44" ID Shim Rod 0.38"-16NC X 20.00" Bar Weight, Large Weight, Small Flatwasher, 0.38" ID 4 ITEM PART NO. DESCRIPTION QTY 3000 LB Weight Capscrew, 0.44"-14NC X 2.00" Capscrew, 0.44"-14NC X 3.50" Nut, 0.38"-16NC Washer, 0.44" ID Shim Rod 0.38"-16NC X 20.00" Bar Weight, Large Weight, Small Flatwasher, 0.38" ID 4 ITEM PART NO. DESCRIPTION QTY 2500 LB Weight Capscrew, 0.44"-14NC X 2.00" Capscrew, 0.44"-14NC X 3.50" Nut, 0.38"-16NC Washer, 0.44" ID Shim Rod 0.38"-16NC X 20.00" Bar Weight, Large Weight, Small Flatwasher, 0.38" ID 4 ITEM PART NO. DESCRIPTION QTY 2100 LB Weight Capscrew, 0.44"-14NC X 2.00" Capscrew, 0.44"-14NC X 3.50" Nut, 0.38"-16NC Washer, 0.44" ID Shim Rod 0.38"-16NC X 20.00" Bar Weight, Large Weight, Small Flatwasher, 0.38" ID 4
25 WEIGHT INSTALLATION Adjustable Performance Counterweight Parts Manual - Page 25
26 Adjustable Performance Counterweight Parts Manual - Page 26 THIS PAGE INTENTIONALLY LEFT BLANK
27 PART NUMBER INDEX Part Number Page Part Number Page Part Number Page Part Number Page , 8, , , 8, , 8, , , 8, , , 8, , Adjustable Performance Counterweight Parts Manual - Page 27
28 Adjustable Performance Counterweight Parts Manual - Page 28 THIS PAGE INTENTIONALLY LEFT BLANK
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30 Phone (800)
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