R Rear Suspension R 48K 52K R 40K 46K R 65K R 85K 100K 120K CONTENTS. LIT NO: SP-167 DATE: January 2017 REVISION: D

Transcription

1 R Rear Suspension LIT NO: SP-167 DATE: January 2017 REVISION: D CONTENTS DESCRIPTION Parts Lists PAGE R 40K 46K R 48K 52K... 4 R 65K... 6 R 85K 100K 120K DESCRIPTION PAGE Special Tools Notes Selection Guides Cross Tubes Corresponding Center Bushing End Plugs for Cross Tube Replacement R 40K 46K R 48K 52K R 65K R 85K 100K 120K

2 R 40K 46K 2 SP-167

3 R 40K 46K 1 Equalizing Beam Assembly 2 See Selection Guide Cross Tube, See Selection Guide on Page Rubber Center Bushing, Requires Transverse Rods 2 See Center Bushing End Plug Selection Guide on Page L R 40K Welded End Plug L R 40K w/loose End Plug L R 46K Optional for R 40K L w/loose End Plug, Optional for R 46K L Bronze Center Bushing Service Kit, Two Beams, Includes Key Nos L Bronze Center Bushing L Beam Center Sleeve Beam Center Seal Thrust Washer Grease Fitting As Req. 2 Bar Pin End Bushing Kit, One Wheel End L Non-Shim Type, Includes Key Nos. 13a, L Shim Type, Includes Key Nos. 12a, 13b, L Rotating Shim Type, (Not Shown) Includes Key Nos. 12a, 13c, Bar Pin Shim 8 a " / 0.12" Standard b " / 0.19" Optional c " Optional flat shim 13 **Bar Pin End Bushing 4 a Non-Shim Type b Shim Type c Rotating, Shim Type (Not Shown) Bar Pin End Bushing Fastener Kit, One Wheel End, Includes Key Nos **1"-8 UNC x 6" Hex Bolt 8 16 **1" Hardened Washer **1"-8 UNC Locknut 8 18 Rubber End Bushing and Adapter Service Kit, One Wheel End L R 40K, Includes Key Nos. 19a, L R 46K, Includes Key Nos. 19b, Adapter w/o Bushing Service Kit, One Wheel End a L R 40K b L R 46K L Rubber End Bushing 4 21 Saddle Assembly, Includes Key Nos See Chart Below Saddle Cap /8"-14 UNF Saddle Cap Stud /8" Hardened Washer /8"-14 UNF Saddle Cap Locknut 8 26 ***One-piece Longitudinal Torque Rod Assembly, Straddle/Straddle, Specify Length in mm ULTRA ROD, Includes Key No. 28a XXX Front XXX Rear 1 ULTRA ROD PLUS, Includes Key No. 28b XXX Front XXX Rear 1 27 ****One-piece Transverse Torque Rod Assembly, 2 Straddle/Taper, Specify Length in mm XXX ULTRA ROD, Includes Key Nos. 28a-29a XXX ULTRA ROD PLUS, Includes Key Nos. 28b-29b XXX XTRB, Includes Key Nos. 28c-29c 28 Straddle Bushing 6 a L ULTRA ROD b L ULTRA ROD PLUS c L XTRB 29 Taper Bushing 2 a L ULTRA ROD b L ULTRA ROD PLUS c L XTRB Two-Piece Torque Rod Assembly with Bushings Service Kit ULTRA ROD Straddle/Straddle ULTRA ROD Straddle/Taper ULTRA ROD PLUS Straddle/Taper XTRB Straddle/Straddle XTRB Straddle/Taper Torque Rod Bracket Back-up Plate (for Torque Rod) 2 32 *Transverse Rod Axle Bracket L Torque Rod Shim As Req Not Shown P-80 Lubricant - 10 ml per Rubber Bushing 1 KEY NO. 21 SADDLE ASSEMBLY R 40K 46K 12¾" 23 mm mm " 23 mm ½" 23 mm " 30.2 mm mm mm mm mm 20½" ¾" 23 mm mm mm ½" 23 mm ½" " 19.1 mm mm mm mm SP For all (*) see Notes on Page 11

4 R 48K 52K 4 SP-167

5 R 48K 52K 1 Equalizing Beam Assembly, 2 See Selection Guide a Fabricated Beam b Cast Beam 2 Cross Tube, See selection guide on Page XXX R 48K, Specify Length XXX R 52K, Specify Length 3 Rubber Center Bushing, Requires Transverse Rods 2 See Center Bushing End Plug Selection Guide Page on L Welded End Plug L w/loose End Plug L Bronze Center Bushing Kit, Two Beams, Includes Key Nos L Bronze Center Bushing L Beam Center Sleeve Beam Center Seal Thrust Washer Grease Fitting As Req. 2 Bar Pin End Bushing Kit, One Wheel End, L Non-Shim Type, Includes Key Nos. 13a, L Shim Type, Includes Key Nos. 12a, 13b, L Rotating Shim Type, (Not Shown) Includes Key Nos. 12a,13c,14 12 Bar Pin Shim 8 a " / 0.12" Standard b " / 0.19" Optional c " Optional flat shim 13 **Bar Pin End Bushing 4 a Non-Shim Type b Shim Type c Rotating, Shim Type (Not Shown) Bar Pin End Bushing Fastener Kit, One Wheel End, Includes Key Nos **1"-8 UNC x 6" Hex Bolt 8 16 **1" Hardened Washer **1"-8 UNC Locknut 8 18 End Bushing and Adapter Kit, One Wheel End, L R 48K, Includes Key Nos. 19a, L R 52K, Includes Key Nos. 19b, End Bushing Adapter Kit, One Wheel End, a L R 48K 52K, for 5¾" Bushing b L R 52K, for 6" Bushing 20 End Bushing L R 48K, 5¾" Length L R 52K, 6" Length 21 Saddle Assembly, Includes Key Nos See Chart Below Saddle Cap "-14 UNF Stud " Hardened Washer "-14 UNF Locknut 8 26 ***One-piece Longitudinal Torque Rod Assembly, Straddle/Straddle, Specify Length in mm ULTRA ROD, Includes Key No. 28a XXX Front XXX Rear 1 ULTRA ROD PLUS, Includes Key No. 28b XXX Front XXX Rear 1 27 ****One-piece Transverse Torque Rod Assembly, 2 Straddle/Taper, Specify Length in mm XXX ULTRA ROD, Includes Key Nos. 28a-29a XXX ULTRA ROD PLUS, Includes Key Nos. 28b-29b XXX XTRB, Includes Key Nos. 28c-29c 28 Straddle Bushing 6 a L ULTRA ROD b L ULTRA ROD PLUS c L XTRB 29 Taper Bushing 2 a L ULTRA ROD b L ULTRA ROD PLUS c L XTRB Two-Piece Torque Rod Assembly with Bushings Service Kit ULTRA ROD Straddle/Straddle ULTRA ROD Straddle/Taper ULTRA ROD PLUS Straddle/Taper XTRB Straddle/Straddle XTRB Straddle/Taper Torque Rod Bracket Back-up Plate (for Torque Rod) 2 32 *Transverse Rod Axle Bracket L Torque Rod Shim As Req. Not Shown P-80 Lubricant - 10 ml per Rubber Bushing 1 KEY NO. 21 SADDLE ASSEMBLY R 48K 52K " 23 mm " 23 mm ½" 23 mm " 23 mm " 17.5 mm " 23 mm SP For all (*) see Notes on Page 11

6 R 65K 6 SP-167

7 R 65K 1 Equalizing Beam Assembly 2 See Selection Guide Cross Tube, See Selection Guide on L Rubber Center Bushing 2 4 Bronze Center Bushing Kit, Includes Key Nos Two Beams L One Beam Bronze Center Bushing Beam Center Sleeve Beam Center Seal Thrust Washer Grease Fitting As Req Rubber End Bushing and Adapter Service Kit, Tandem Set L for 6" Bushing, Includes Key Nos. 11a, 12a L for 7" Bushing, Includes Key Nos. 11b, 12b 11 End Bushing Adapter Kit, One Wheel End a " Length b L 7" Length 12 End Bushing 4 a L 6" Length b L 7" Length 13 Saddle Assembly, Includes Key Nos See Chart Below Saddle Cap "-14 UNF Stud " Hardened Washer "-14 UNF Locknut 8 18 ***One-piece Longitudinal Torque 2 Rod Assembly, Straddle/Straddle, Specify Length in mm XXX ULTRA ROD PLUS, Includes Key No. 20a 19 ****One-piece Transverse Torque Rod Assembly, 2 Straddle/Taper, Specify Length in mm XXX ULTRA ROD PLUS, Includes Key Nos. 20a-21a XXX XTRB, Includes Key Nos. 20b-21b 20 Straddle Bushing 6 a L ULTRA ROD PLUS b L XTRB 21 Taper Bushing 2 a L ULTRA ROD PLUS b L XTRB Torque Rod Bracket 4 23 *Transverse Torque Rod Axle Bracket Torque Rod Shim As Req. Not Shown P-80 Lubricant - 10 ml per Rubber Bushing 1 KEY NO. 13 R 65K SADDLE ASSEMBLY " 50.8 mm ½" 47.6 mm " 20¼" 50.8 mm " 50.8 mm mm " 55.6 mm mm " 58.7 mm mm SP For all (*) see Notes on Page 11

8 R 85K 100K 120K 8 SP-167

9 R 85K 100K 120K 1 Equalizing Beam Assembly 2 Includes Key Nos. 3, 4 R 85K " Length " Length " Length " Length " Length R 100K 120K " Length " Length 2 Cross Tube, See Selection Guide on Rubber Center Bushing, One per Beam R 85K R 100K 120K 4 End Bushing L 6" Length L 7" Length " Length 5 End Bushing Adapter Fastener Kit, One Wheel End R 85K - w/adapter Tube R 85K - w/special Nut R 100K 120K - w/adapter Tube XXX Saddle Assembly, Contact Hendrickson 2 Truck Parts for Part Number 7 Saddle Lower Plate Assembly, 2 Includes Key Nos R 85K R 100K 120K 8 Saddle Cap R 85K R 100K 120K 9 Saddle Cap Stud R 85K - 1"-14 UNS R 100K 120K - 1½"-12 UNF 10 Hardened Washer R 85K - 1" R 100K 120K - 1½" 11 Locknut R 85K - 1"-14 UNS R 100K 120K - 1½"-12 UNF XXX ****Torque Rod Assembly, 4 See Selection Guide below Torque Rod Bushing L Torque Rod End Adapter Kit Torque Rod Bracket 4 16 Torque Rod Axle Bracket 4 *R 85K R 100K R 120K KEY NO. 12 No longer available, replaced by TORQUE ROD ASSEMBLY R 85K 100K 120K Length Length Length " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " SP For all (*) see Notes on Page 11

10 R Rear Suspension Special Tools BAR PIN STYLE END BUSHING TOOLS INSTALLATION TOOL Hendrickson OTC 1757 Visit otctools.com REMOVAL TOOLS Hendrickson OTC Visit otctools.com Use with the equalizing beam removed from the truck, and in conjunction with OTC No press plate and a 100 ton hydraulic shop press. Hendrickson OTC Visit otctools.com ADAPTER STYLE END BUSHING TOOL SET RUBBER CENTER BUSHING 28K-52K lb. Capacity Bushings Hendrickson OTC 1764 Visit otctools.com 65K-85K lb. Capacity Bushings Hendrickson OTC 1763 Visit otctools.com Use with the equalizing beam removed from the truck and a 100 ton or larger hydraulic shop press. RUBBER CENTER BUSHING TOOLS TORQUE ROD BUSHING FUNNEL TOOLS 40K lb. Capacity Bushings Hendrickson OTC 1746 Visit otctools.com ULTRA ROD Hendrickson L ULTRA ROD PLUS Hendrickson L 10 SP-167

11 R Rear Suspension Selection Guide KEY NO. 2 CROSS TUBES R 40K 46K 48K R 52K R 65K 85K R 100K 120K Length Part Number Length Part Number Length Part Number Length Part Number " " ¾" ½" ¾" " " " " " ¾" ¾" " " " " " ¾" ¾" " " " " ½" ¾" ¼" ¼" " " ¾" " " " ¼" ½" ½" ¼" " ½" " " " ¼" " ¾" KEY NO. 3, Pages 3 and 5 54" ½" ¼" ¾" ½" ¾" Corresponding Center Bushing End Plugs for Cross Tube Replacement 40K through 52K Only Rubber Center Bushing Part Number 40K 46K L L 40K 46K 48K 52K L L End Plug Part Number Beam Center Sleeve Bushing Part Number End Plug Part Number L Hendrickson recommends for higher capacity walking beam suspensions removal of the equalizing beam to replace the cross tube. Refer to Hendrickson publication No for more information. NOTE: * Not supplied by Hendrickson, used for reference only. Hendrickson is not responsible for components supplied by the vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** Item included in kit/assembly only, part not sold separately. *** Hendrickson s part number is stamped on the torque rod for identification. Be sure to include the suffix number when ordering, this number indicates torque rod length. Hendrickson s two-piece ULTRA ROD can be used to create the desired length, see literature number **** Refer to Hendrickson Literature No for mandatory requirements of transverse torque rods. SP

12 This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at (Toll-free U.S. and Canada), (Outside U.S. and Canada) or truckparts@hendrickson-intl.com. Truck Commercial Vehicle Systems (Toll-free U.S. and Canada) 800 South Frontage Road (Outside U.S. and Canada) Woodridge, IL USA Fax Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. SP-167 Rev D Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America