Ashland Neville Island, PA. Maleic Anhydride Plant Descriptions of Major Equipment Components
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1 No. 4 TRAIN REACTING: E-4101 Butane Vaporizer/Superheater INCLUDES VAPORIZER "U" TUBE BUNDLE & SUPERHEATER Manufacturer Hoffman Serial No MAWP: Shell 50 psi, Tubes 220 psi. Max Temp: Shell 290 F, Tubes 460 F Year: 1989 Material: Carbon Steel C-4101 Compressor 4 Train Air Compressor Manufacturer - ALLIS CHALMERS Model No. - v-903 Serial No Driver: General Electric 3500 BHP Discharge: 25, PSIA B-4101 Air Heater Manufacturer John Zink Direct Fire Startup Air Heater Serial No Year Built: 1976 Outer Vessel: 4-0 x 10-2 straight shell, horizontal, dished HD. Material: SA-285 GR. C Design Press. 30 psig, Test pressure 75 psig Design Temp. 850 F Inner Vessel: 3-6 O.D. x 5 x8 straight shell, flat plate one end, conical skirt other end. Material: Type 304 stainless steel 6 thick Refractory Lining inside Design Pressure: 30 psig, Test pressure: 75 psig Design Temp. 850 F D-4201 Reactor Manufacturer Nooter Type: Vert Heat Exhanger Vessel No. N1882 Built: 1976 Shell Material: SA616-70, Nominal Thickness 3/4in, Length 12 ft Working pressure: 50 psi, Maximum Temp: 800 F Tube Sheets: Material: SA516-70, Diameter inches, Thickness 5.75 inches. Material: SA214, O.D = 1 inch, Thickness #14 Gauge, Number of 14,870, Type: Straight
2 Heads: Material: SA516-70, Thickness 0.57 inches E-4205 Salt Cooler / Steam Drum Type: Shell & Tube Manufacturer: CONRADER Material: SA-516 Size: 22'9" X 5'4.5" D. Capacity: 3,900 GAL Design Pressure: 305/75 PSI Design Temp: 465/800 F F-4201 Salt Sump Horizontal Tank Year Built: 1975 Manufacturer: MISSOURI BOILER & TANK CO. Shell: Material: SA , Thickness ½ inch, Diameter 8 11, Length 32 feet. Heads: Material: SA , Thickness Ends 0.687, Bottom Thickness.50 Max Working Pressure: 50 psi Max Temp. 850 F Coil: Material: SA-106-B, Thickness.3, Diameter 3.5 inch, Length 26 2 F-4202 Steam Pot Manufacturer: YOUNGSTOWN STEEL TANK Material: SA-285 Size: 10'6" X 2'6" D. Capacity: 400 GAL Design Pressure: 377 PSI Design Temp.: 650 F Year: 1977 Shell & Wall Thickness: 5/8" E-4201 Gas Cooler Manufacturer: EXELL, INC Serial No Material: CARBON STEEL Design Pressure: 316/75 PSI: Design Temp.: 470/900 F Year:
3 Tube Sheet: Material: SA , O.D. 1 inch, Thickness 16 BWG gauge, 739 tubes, Type: Straight. Note: NEW GAS COOLER, RECEIVED 7/98, LYING ON SIDE IN SOUTHEASTERN CORNER OF WAREHOUSE E-4301 After Cooler Manufacturer: WESTERN SUPPLY Type: SHELL/TUBE Material: SA-515 Size: 19'11.38" X 4'4.25" D Capacity: 2,050 GAL Design Press: 75/75 PSI Design Temp: 200/330 F Material: SA , O.D.=1 inch, Thickness = 16 BWG gauge, No. Tubes = 1,361, Type = Straight. F-4301 Separator Manufacturer: PIERSOL PINE MFG. CO. Material: SA-240-TP 304 Size: 8 O.D. x 14 8 Built: 1976 Vessel No A Max Working Pressure: 30 psi E-4302 Tempered Water Cooler Manufacturer: Western Supply Type: Shell/Tube Year Built: 1976 Shell Material: SA , Thckness 3/8 inch. Material: SB-111, O.D. 1 inch, 16 BWG gauge, 276 Tubes, Type: Straight. Max Working Pressure: F F-4302 Tempered Water Expansion Tank Manufacturer: Youngstown Steel Tank Co. Type: Vertical Vessel No Material: SA285C PVQ Diameter: 3 6 Length: 6 Area: 21 sq. ft. Built: 1975 Max working press: F 3
4 D-4301 Acid Hold Tank Manufacturer: Allied Industries Type: Vertical Built: 1974 Shell Material: SA-240-T304, ¼ thickness Diameter: Length: 65 feet, 6 inches. D-4301 Scrubber Manufacturer: Piersol Pine Mfg. Co. Year Built: 1976 Shell Material: SA-250-TP 304, Thickness =.25 inch Diameter: 8 feet Length: 11 feet 9 inches Max working pressure: 30 psi No. 3 TRAIN REACTING F-0102 Butane Vaporizer Manufacturer: STAINLESS STEEL PROCESS EQUIPMENT Built: 1960 Design Press: 45 PSI Design Temp.: 290 F Material: SA285 Gr C O.D. ¾ inch, 14 Gauge, No. Tubes 88 C-1101 Compressor 3 Train Compressor Manufacturer Elliot Model No. 18S602 Speed: 4650 RPM Rated HP: 2170 Inlet Capacity: 22,850 SCFM Discharge Pressure: 37.5 PSIA Max Allowable Pressure: 48 PSIA Max Allowable Temp: 450F B-1101 Air Heater Direct Fire Startup Air Heater Manufacturer: Thermol Transfer Corporation Burner: Series 4795 Magna-Flame Burner Type: Horizontal Vessel No Built: 1968 Shell Material 304 SS 4
5 Working Pressure: 40 psi Max. Temp.: 850 D Train Reactor Manufacturer Struthers Wells Corporation Type: Vertical Heat Exchanger Vessel No Built: 1969 Shell: Material: Fbx SA , Nominal Thickness ¾, Diameter 12 ft, Length 11 ft 2 inches Tube Sheets: Material: Fbx SA , Diameter 154 inches, Thickness 5 ¼ inch. Material: SA-214, O.D. 1 inch, 14 BWG Gauge, No. Tubes = 11,756, Type = Straight. Heads: Material: Fbx SA-515 E-1205 Salt Cooler Manufacturer- SUPERIOR HARD SURFACING CO., INC. Type: Vertical Heat Exchanger Serial No Length: /16 Built: 1997 Shell Material: SA-516Gr.70N MAWP: 321 psi Max Temp: 465 F Tube Sheet Material: SA-516Gr.70N, Diameter 40 ¼, Nominal Thickness 5 Material: SA-179, O.D = 1, Number of tubes = 295, Type = U F-1203 Steam Drum Manufacturer - SUPERIOR IRON WORKS Size: 10' X 6' D. Capacity: 2,120 GAL Material: SA-285 Design Pressure: 315 PSI Design Temp: 500 F Shell & Wall Thickness: 1 1/16" F-1201 Salt Sump Manufacturer - SUPERIOR IRON WORKS 5
6 DECERTIFIED AS PRESSURE VESSEL 1988 <15 PSI Material: SA-515 Size: 2' X 9' D. Capacity: 1,000 GAL Design Pressure: 25 PSI Design Temp: 850 F Shell & Wall Thickness: 3/8" E-1201 Gas Cooler Manufacturer - DOYLE & ROTH CO. Material - SA-516 Size: 9'11.88" X 3'2" D. Capacity: 600 GAL Design Pressure: 305 psi Design Temperature: 465 F Year: 1986 Tube Sheet: Material: SA , Diameter 43.5 inches, Thickness 2-5/16 inches. Material: SA-214 CS, O.D. 1 inch, Thickness 14 gauge, Tubes 649, Type: Straight. NOTE: SPARE, LYING ON SIDE IN NORTHEASTERN CORNER OR WAREHOUSE E-1301 After Cooler Manufacturer - ATLAS INDUSTRIAL MFG. CO. Shell Material : SA Size: 15'11.38" X 3'10" D Capacity: 1,400 GAL Design Pressure: 75/75 PSI Design Temp.: 200/200 F Built: 1987 Tube Sheet: Material: SA-240, T304; Diameter 46 ¾, Thickness 2 1/8 Material: SA-249, T304, O.D. 1 inch, 16 Gauge, No. Tubes = 1,038, Type = Straight. F-1301 Separator Manufacturer - STAINLESS STEEL PROCESS EQ Material: SS-304 Size: 8' X 6'8.25" D. Capacity: 2,125 GAL 6
7 Design Pressure: 25 PSI Design Temp: 260 F E-0303-B Tempered Water Cooler Manufacturer - OLD DOMINION IRON & STEEL CO. Material: SA-515 Size: 21'11.88" X 2'11.75" Capacity: 1,150 GAL Design Pressure: 75/100 PSI Design Temp.: 200/160 F Number of 282, Straight, 16 Gauge, ¾ O.D. inches, Material: SB111-Adm. F-0303 Tempered Water Tank Material: SA-283 Size: 12' X 12'3" D. Capacity: 10,600 GAL Design Press: ATMOSPHERIC Design Temp: 200F Design Code: API-12-C Shell & Wall Thickness: 1/4 inch. F-1304 Acid Hold Tank Manufacturer: WYATT INDUSTRIES Type: Vertical Built: 1968 Material: T-304 SS Size: 12 6 x 25 high D-1301 Scrubber Manufacturer: WYATT INDUSTRIES Built: 1968 Material: T-304 SS Diameter: 9 feet Height: 22 feet Tray No. : 10 REFINERY D-502 Still Pot Manufacturer: NOOTER CORP. Serial No. S 6570 Built: 1960 Material: 304 SS 7
8 Diameter: 12 feet Length: 16 feet Max Pressure: 40 psi Max Temp. 440 F D-501 Column Manufacturer: Colonial Iron Year Built: 1960 MAWP: 25 psi Design Temp. 400F Shell Material: A L Length: 36 6 Diameter: V Grid Trays, 14 gauge, 316L SS,.250 opening (392 per tray) E-4503A F-505B Refinery Condenser Material: SA-240 Size: 15'11.88" X 7'1" D. Type: Shell & Tube Capacity: 4,750 GAL Design Press: 75/40 PSI Design Temp: 200/325 F Year: 1995 Decanter Manufacturer: George Marker & Sons Inc. Built: 1991 Material: SA L Diameter: 4 6 Length: 9 Thickness: inches MAWP 25 psi Max. Temp. 350 F F-504 Reflux Drum Manufacturer: STAINLESS PRODUCTS Built: 1960 Material: SA-240 T-316-L Diameter: 2 6 Length: 4 6 Max Pressure: 25 psi & full Vacuum Max Temp. 350F E-504 Vent Condenser Manufacturer: STRUTHERS-WELLS Type: Shell & Tube 8
9 Shell Material: SA-285-C FBX. STL Tube Material: 304 SS SA tubes, 1 O.D., Straight Diameter: 2 7 Length: 15 9 Shell W. P: F Tubes W.P.: 40 psi & full vacuum (325F) E-503A Jet Condenser Manufacturer: Perry Products Corporation Built: 1986 Shell Material: SA312-T304 Shell Thickness: inches Diameter: 1/ ¾ Length: 13 8 MAWP: 75 psi Max Temp: 220 F Material SA268-XM27, 3/4inch O.D., 16 gauge, 126 Tubes, Straight. F-4305 Process Water Tank Manufacturer: NOOTER Built: 1976 Size: 13.9 wide X 10 high Capacity: 11,000 Gal Material: SS per A-240 TP-316 Design Temp; 200F Design Pressure: 6 inches H20. Major Storage Tanks and Process Vessels F-304 Maleic Acid Tank Manufacturer: NOOTER CORP. Material: SA-240 Size: 14'6" X 12'2.5" D. Capacity: 12,700 GAL Design Press: ATMOS. Design Temp. 250 F F-101 Xylene Storage Tank Manufacturer: HAMILTON TANKS Built: 1998 Material: 316L SS Size: 12 X 20 Capacity: 16,900 GAL 9
10 Design Pressure: 2.5 PSI Design Temp. 250 F F-507 Xylene / Process Water Tank Manufacturer: NOOTER CORP. Built: 1975 Material: 316 SS Size: 8 3 X 13 4 Capacity: 5,000 gallons Design Pressure: Atmospheric Design Temp. 250 F F-0501-A Crude Maleic Anhydride Manufacturer: SHARPSVILLE STEEL Built: 1976 Material: 304 SS Size: 11 X 14 Capacity: 9500 GAL Design Pressure: F-1303 Crude Maleic Anhydride Tank Manufacturer: PITTSBURGH DES MOINES STEE Built 1968 Material 304 SS Size: 14 diameter x 14 high Capacity 16,000 GAL Design Pressure: Atmospheric F-1304 Maleic Acid Tank Manufacturer: WYATT INDUSTRIES Built: 1961 Material: 304 SS Size: 12 3 OD x 14 6 Design Pressure: Atmospheric Design Temp. 250 F F-1518 Residue Tank Manufacturer: MINNOTTE MFG. Material: SA-240 Size: 15' X 12' D. Capacity: 13,000 GAL Design Pressure: Atmospheric Design Temp. 350 F F-4303 Crude Maliec Anhydride Tank Manufacturer: PIERSOL PINE MFG. CO. Material: SA
11 Built: 1976 Size: 27' X 12' D. Capacity: 23,000 GAL Design Pressure: 6 oz/in^2 Design Temp. 250 F F-4304 Crude Maleic Anhydride Tank Manufacturer: BUFFALO TANK Material: 304 SS Built: 1974 Size: 14' X 9' D. Capacity: 6000 GAL F-1506 Maleic Anhydride Day Tank Manufacturer: HAMILTON TANKS Built: 1997 Capacity 13,000 GAL Size: 16' X 12' D. Material: 316 SS Design Pressure: 2 psi Design Temp: 250 F F-4518 Maleic Residue Tank Manufacturer: PIERSOL PINE MFG. CO. Capacity 18'10" X 12' D. Size 16,000 gallons Material SA-240 Design Pressure Atmospheric Design Temp 350 F F-2102-A F-2102-A Butane Storage Manufacturer: TRINITY MFG. CO Material: SA 612-B Built: 1973 Size: 9' x 66' Capacity: 30,000 gallons Design Pressure: 250 psi Design Temp 125 F Butane Storage Manufacturer: TRINITY MFG. CO Material: SA 612-B Built: 1973 Size: 9' x 66' Capacity: 30,000 gallons Design Pressure: 250 psi Design Temp 125 F 11
12 Briquetting Equipment B-0099-A Outside Scrubber Blower Manufacturer: Clariage Fan Company 7300 CFM Type XL 1764 RPM F-0601 MA Flaker Feed Tank 304 SS 10 x 4 Diameter, 1,000 Gallons F-0603 MA Vent Scrubber Tank 304 SS 8 x 4 Diameter 800 gallons G-0601 MA Flaker Feed Pump Manufacturer: Lawrence Pump G-0604 MA Vent Scrubber Pump Manufacturer: Wifley Pump M-0005 Flaker Briquetter Bag Printer Manufacturer: Marconi Data Systems Model M-0517 MA Flaker Drum Manufacturer: Goslin Birmingham 7 x 5 Diameter M-0801 MA-MH Vertical Bag Transfer Conveyer Manufacturer: Thomson Equipment Co. M-0803 MA-MH Bag Settling Conveyer, CVC Job No Manufacturer: Cleveland Vibrator Co. Model BT M-0804 MA-MH Bag Included Conveyer Series Z Manufacturer: Thomson Equipment Co. M-0852 MA Bag Sealer, Pinch Bottom Closer Manufacturer: St. Regis Model
13 P-0602-A MA Briquetter & Screw Feeder Manufacturer: Komarek Greaves Co. S-0024 Scale Manufacturer: Toledo Scale Model 1800FD SN#: 1709 Capacity: 500 # 13
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