MGE Galaxy 5000 MGE Galaxy 5500 MGE Galaxy 6000 MGE Galaxy PW

Transcription

1 Home Alarms Online Trend Statistics Rectifier Battery Inverter Bypass AC Bypass Output Set up Normal AC GALAXY kva SALLE IQ Q4S Load protected Q3BP QF1 0 Hour 50 Min. 100% 0 50% 15:24:32 30/05/2005 Load equipment 125 kva 120% 100% 0 80% 50% MGE Galaxy 5000 MGE Galaxy 5500 MGE Galaxy 6000 MGE Galaxy PW Battery box Installation manual Q1 Q5N Available Backup Time Load level

2 Introduction Thank you for selecting an APC by Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000, 5500, 6000 and PW ranges have been designed with the utmost care. We recoend that you take the time to read this manual to take full advantage of the many features of your UPS. APC by Schneider Electric pays great attention to the environmental impact of its products. Measures that have made MGE Galaxy 5000, 5500, 6000 and PW a reference in environmental protection include: the eco-design approach used in product development, the elimination of harmonic disturbances reinjected into the AC source, production in an ISO certified factory, recycling of the MGE Galaxy 5000, 5500, 6000 and PW at the end of its service life., To discover the entire range of APC by Schneider Electric products and the options available for the MGE Galaxy 5000, 5500, 6000 and PW ranges, we invite you to visit our web site, or contact your local APC by Schneider Electric representative. Table of contents 1. Installation of box Characteristics of box 2.1 Mechanical characteristics of box Electrical characteristics of box...6 NS s...6 NSX or T6N s Connection 3.1 Connection points or 600 wide box wide box Connection diagrams...10 Connection for box without insulation monitor...10 Connection for box with insulation monitor Auxiliary box connections MGE Galaxy 5000 / 5500 cabinets...16 MGE Galaxy PW cabinets...17 MGE Galaxy 6000 cabinets...18 All products in the MGE Galaxy 5000, 5500, 6000 and PW ranges are protected by patents. They implement original technology not available to competitors of APC by Schneider Electric. To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric. This document may be copied only with the written consent of Schneider Electric. Authorised copies must be marked: "MGE Galaxy 5000, 5500, 6000 and PW circuit breaker box installation manual n " EN/HB - Page 2

3 1. Installation of box 400 or 600 wide box I P the box must be located as close to the as possible, insulation controller location the box is fixed to a vertical wall by means of 4 screws of diameter 8 using the fastening lugs placed in the vertical orhorizontal position, H J M the box door is closed by two lock knobs with a key (405 type) on one of the knobs, L the box version with insulation controller has the same characteristics as the standard version (except for dimensions), with the insulation controller being located in the upper part of the box door, K opening for cable feed-through from the bottom 24 cables are fed through the bottom of the box via: - a 315 x 90 opening for a 400 or 600 wide box. - two 315 x 120 openings for a 800 wide box. 800 wide box I P insulation controller location H J M L K 15,5 opening for cable feed-through from the bottom EN/HB - Page 3

4 2. Characteristics of box the characteristics of the box indicated in the tables below are valid for a linear load charge with power factor of 0.8 and a minimum voltage set to 335 V on the inverter side (340 V on the side), the recoended cable cross-sections are applicable to U1000R02V type copper conductors. They are calculated in relation to permissible temperature rises and take into account a maximum line voltage drop of 1 % for a maximum cable length of 25 m. For greater cable lengths, cross-sections will be chosen to keep the voltage drop within 1 %. Note : the circuit breaker box for a 400 kva UPS includes a current smoothing inductor (for 40 to 300 kva and 500 to 600 kva inverters, this inductor is in the rectifier-inverter cabinet). 2.1 Mechanical characteristics of box Battery backup time less or equal to 10 mn UPS rated power in kva Box without insulation monitor Box with insulation monitor Max. Dimensions in weight in kg Dimensions in H L P M I K J H L P M I K J weight in kg cable crosssection in x x x x x x 120 Battery backup time more than 10 mn UPS rated power in kva Box without insulation monitor Box with insulation monitor Max. Dimensions in weight in kg Dimensions in H L P M I K J H L P M I K J weight in kg cable crosssection in x x x x x x EN/HB - Page 4

5 2. Characteristics of box Battery backup time 30 mn UPS rated power in kva Box without insulation monitor Box with insulation monitor Max. Dimensions in weight in kg Dimensions in H L P M I K J H L P M I K J weight in kg cable crosssection in x x 150 Battery backup time 15 mn UPS rated power in kva Box without insulation monitor Box with insulation monitor Max. Dimensions in weight in kg Dimensions in H L P M I K J H L P M I K J weight in kg cable crosssection in x EN/HB - Page 5

6 2. Characteristics of box 2.2 Electrical characteristics of box NS s Box can be equipped with Schneider NS, NSX or T6N range: UPS rated power in kva Maximum back-up times at rated power (1) QF1 Type Release Magnetic setting thermal setting mn NS 100 TM100D 800 A 1 > 10 mn NS 100 TM100D 800 A mn NS 100 TM100D 800 A 1 > 10 mn NS 100 TM100D 800 A mn NS 100 TM100D 800 A 1 > 10 mn NS160 TM160D 800 A mn NS 100 TM100D 800 A 1 > 10 mn NS160 TM160D 800 A mn NS160 TM160D 800 A 1 > 10 mn NS160 TM160D 800 A mn NS160 TM160D 1250 A 1 > 10 mn NS250 TM250D 1250 A mn NS250 TM250D 1250 A 1 > 10 mn NS400 MP1 800 A mn NS250 TM250D 1250 A 1 > 10 mn NS400 MP1 800 A mn NS250 TM250D 1250 A 1 > 10 mn NS400 MP1 800 A mn NS400 MP1 800 A - > 10 mn NS630 MP1 800 A mn NS400 MP A - > 10 mn NS630 MP A mn NS630 MP A - (1) For other values, consult the after sales department or your local agency EN/HB - Page 6

7 2. Characteristics of box NSX or T6N s UPS rated power in kva Maximum back-up times at rated power (1) QF1 Type Release Magnetic setting thermal setting mn NSX 100S DC TM100DC 800 A 1 > 10 mn NSX 100S DC TM100DC 800 A mn NSX 100S DC TM100DC 800 A 1 > 10 mn NSX 100S DC TM100DC 800 A mn NSX 100S DC TM100DC 800 A 1 > 10 mn NSX 160S DC TM160DC 800 A mn NSX 100S DC TM100DC 800 A 1 > 10 mn NSX 160S DC TM160DC 800 A mn NSX 160S DC TM160DC 800 A 1 > 10 mn NSX 160S DC TM160DC 800 A mn NSX 160S DC TM160DC 1250 A 1 > 10 mn NSX 250S DC TM250DC 1250 A mn NSX 250S DC TM250DC 1250 A 1 > 10 mn NSX 400S DC MP1 800 A mn NSX 250S DC TM250DC 1250 A 1 > 10 mn NSX 400S DC MP1 800 A mn NSX 250S DC TM250DC 1250 A 1 > 10 mn NSX 400S DC MP1 800 A mn NSX 400S DC MP A - > 10 mn NSX 630S DC MP A mn NSX 400S DC MP A - > 10 mn NSX 630S DC MP A mn NSX 630S DC MP A - > 10 mn T6N 800 4P TMA 800 A 4000 A (2) 560 A (2) mn T6N 800 4P TMA 800 A 4000 A (2) 560 A (2) mn T6N 800 4P TMA 800 A 4000 A (2) 680 A (2) mn T6N 800 4P TMA 800 A 4000 A (2) 800 A (2) (1) For other values, consult the after sales department or your local agency. (2) Two poles in parallel by polarity, empacity x EN/HB - Page 7

8 3.1 Connection points 400 or 600 wide box UPS rated power in kva Autonomy To UPS To To earth Copper in Hole diameter in Copper in Hole diameter in Copper in threaded rod diameter in 20 All 25 x x x All 25 x x x All 25 x x x All 25 x x x All 25 x x x All 25 x x x mn 25 x x x 5 8 > 10 mn 32 x x x mn 25 x x x 5 8 > 10 mn 32 x x x mn 25 x x x 5 8 > 10 mn 32 x x x All 32 x x x All 32 x x x mn 32 x x x 5 8 box with door open A view AA to B- QF1 B+ XR1 XR2 auxiliaries L- L+ to UPS Cabinet A EN/HB - Page 8

9 800 wide box UPS rated power in kva Autonomy To UPS To To earth Copper in Hole diameter in Copper in Hole diameter in Copper in threaded rod diameter in 300 > 10 mn 50 x 10 3 x x 5 3 x x 8 3 x mn 50 x 10 3 x x 5 3 x x 8 3 x mn 50 x 16 3 x x 8 3 x x 8 3 x mn 50 x 16 3 x x 8 3 x x 8 3 x 12.2 box with door open A view AA QF1 XR2 XR1 Auxiliaries To B- B+ L2 (1) to UPS cabinet L- A L+ (1) only for an inverter with a power rating of 400 and 500 kva EN/HB - Page 9

10 3.2 Connection diagrams Connection for box without insulation monitor 400 or 600 wide box the cross-section of the power cables is given in the tables in the section entitled "characteristics of box"; recoended cross-section of auxiliary conductors: 1 2 ( acceptance capacity: 2.5 2); make sure that the auxiliary conductors and power cables do not follow the same path; power cables and auxiliary conductors are not supplied. Important : leave the QF1 in "off" position until the UPS has been coissioned. MGE Galaxy 5000 / 5500 : to position B- B+ contact of QF1 circuitbreaker QF1 tripping: 24V under voltage coil QF1 circuitbreaker cabinet UPS L- L+ to inverter D1 D XR1 XMB 08 XMB 07 XMS 06 MGE Galaxy PW : To B- B+ QF1 position contact of QF1 QF1 tripping: 24V undervoltage coil box L- L+ to UPS to s 7 and 8 of the XR3 connector on the remote relay board (1) XR1 to s 2 and 3 of the XR3 connector on the remote board relay board (1). (2) (1) See MGE Galaxy PW installation manual. (2) strap or one of the contacts of the emergency stop button, if any EN/HB - Page 10

11 MGE Galaxy 6000 : To B- B+ position contact of QF1 QF1 tripping: 24V undervoltage coil QF1 box L- L+ to UPS to s 11 and 12 of the XR3 connector on the remote relay board (1) XR1 to s 7 and 8 of the XR3 connector on the remote relay board (1). (2) (1) see MGE Galaxy 6000 installation manual. (2) strap or one of the contacts of the emergency stop button, if any. 800 wide box the cross-section of the power cables is given in the tables in the section entitled "characteristics of box"; recoended cross-section of auxiliary conductors: 1 2 ( acceptance capacity: 2.5 2); make sure that the auxiliary conductors and power cables do not follow the same path; power cables and auxiliary conductors are not supplied. Important : leave the QF1 in "off" position until the UPS has been coissioned. MGE Galaxy 6000 : QF1 To B- B+ position contact of QF1 tripping: QF1 24V undervoltage coil box L- L+ to UPS L2 (3) to s 11 and 12 of the XR3 connector on the remote relay board (1) XR1 to s 7 and 8 of the XR3 connector on the remote relay board (1). (2) (1) see MGE Galaxy 6000 installation manual. (2) strap or one of the contacts of the emergency stop button, if any. (3) only for an inverter with a power rating of 400 and 500 kva EN/HB - Page 11

12 Connection for box with insulation monitor 400 or 600 wide box the cross-section of the power cables is given in the tables in the section entitled "characteristics of box"; recoended cross-section of auxiliary conductors: 1 2 ( acceptance capacity: 2.5 2); make sure that the auxiliary conductors and power cables do not follow the same path; power cables and auxiliary conductors are not supplied. Important : leave the QF1 in "off" position until the UPS has been coissioned. MGE Galaxy 5000 / 5500 : cabinet to position B- B+ contact of QF1 circuitbreaker QF1 tripping: 24V under voltage coil QF1 2A gi 1 2 power supply unit L- to inverter L Vigilohm TR5A KA1 XR insulation fault MM earth XR1 UPS to the insulation of AC normal source in the UPS cabinet (see figure on next page) XMB 08 XMB 07 XMS 06 (1) see MGE Galaxy 5000 installation manual or MGE Galaxy 5500 installation manual. (2) strap or one of the contacts of the emergency stop button, if any EN/HB - Page 12

13 MGE Galaxy PW : QF1 2A gi to B- B+ position contact of QF1 tripping: QF1 24V undervoltage coil 1 2 power supply unit L- to UPS L Vigilohm TR5A KA1 box XR insulation fault MM earth Mains 1 interphase voltage (380V, 400V or 415V): to 1 of the XM5 connector and 2 of XM7 connector : - from UPS cabinet ETOI board (PW kva) or - from UPS cabinet RELI board (PW kva) (2) XR1 to s 7 and 8 of the XR3 connector on the remote relay board (1). to s 2 and 3 of the XR3 connector on the remote board relay board (1). (1) see MGE Galaxy PW installation manual. (2) strap or one of the contacts of the emergency stop button, if any EN/HB - Page 13

14 MGE Galaxy 6000 : QF1 2A gi to B- B+ position contact of QF1 tripping: QF1 24V undervoltage coil 1 2 power supply unit L- to UPS L Vigilohm TR5A KA1 box XR insulation fault MM earth XR1 Mains 1 interphase voltage (380V, 400V or 415V): - to 1 of the XM205 connector and 2 of XM206 connector from UPS cabinet board RFIZ (unitary UPS) - to 1 of the XM5 connector and 2 of XM7 connector from UPS cabinet board RELI (modular UPS) (2) to s 11 and 12 of the XR3 connector on the remote relay board (1). to s 7 and 8 of the XR3 connector on the remote relay board (1). (1) see MGE Galaxy 6000 installation manual. (2) strap or one of the contacts of the emergency stop button, if any EN/HB - Page 14

15 800 wide box the cross-section of the power cables is given in the tables in the section entitled "characteristics of box"; recoended cross-section of auxiliary conductors: 1 2 ( acceptance capacity: 2.5 2); make sure that the auxiliary conductors and power cables do not follow the same path; power cables and auxiliary conductors are not supplied. Important : leave the QF1 in "off" position until the UPS has been coissioned. MGE Galaxy 6000 : QF1 to B- B+ contact of QF1 tripping: QF1 24V undervoltage coil 4A L2 (3) 1 2 power supply unit Vigilohm TR5A L- L+ to UPS KA1 box XR insulation fault MM earth XR1 Mains 1 interphase voltage (380V, 400V or 415V): - to 1 of the XM205 connector and 2 of XM206 connector from UPS cabinet board RFIZ (unitary UPS) - to 1 of the XM5 connector and 2 of XM7 connector from UPS cabinet board RELI (modular UPS) (2) to s 11 and 12 of the XR3 connector on the remote relay board (1). to s 7 and 8 of the XR3 connector on the remote relay board (1). (1) see MGE Galaxy 6000 installation manual. (2) strap or one of the contacts of the emergency stop button, if any. (3) only for an inverter with a power rating of 400 and 500 kva EN/HB - Page 15

16 3.3 Auxiliary box connections MGE Galaxy 5000 / 5500 cabinets Insulation to s of QF1 To s 1-2 of box XB4 XB4B XB1 XB1B XB2B To insulation XB2 XB3 XB3B EN/HB - Page 16

17 MGE Galaxy PW cabinets kva ETO board Q1 Q4S Q3BP Q5N L1 L2 N L1L2L3 L3 N L1L2L kva RELI board Q1 Q4S Q3BP Q5N L1 L2 L3 N L1 L2 L3 N L1 L2 L kva RELI board Q1 Q4S Q3BP Q5N L1L2 L3 N L1L2 L3 N L1L2 L EN/HB - Page 17

18 MGE Galaxy 6000 cabinets 160 to 200 kva modular cabinet 1 XM5 2 XM7 RELI board Q1 Q4S Q3BP Q5N Carte RELI mains 1 cable tie bar mains 2 load Carte RELI to s 1 and 2 of XR2 of box (version with controller) EN/HB - Page 18

19 160 to 400 kva unitary cabinet RFIZ board 2 XM206 1 XM205 Q1 Q4S Q3BP Q5N mains 1 mains 2 load tie cable bar to s 1 and 2 of XR2 of box (version with controller) 500 kva unitary cabinet RFIZ board Q1 2 XM206 1 XM205 Q4S Q3BP Q5N mains 1 mains 2 load to s 1 and 2 of XR2 of box (version with controller) EN/HB - Page 19

20 600 kva unitary cabinet RFIZ board 1 2 XM205 XM206 Q1 Q4S réseau 1 cable tie bar to s 1 and 2 of XR2 of box (version with controller) EN/HB - Page 20