REPAIR PARTS MANUAL. MODEL NO. WZ145H92RBA Lawn Tractor Rev RH PRINTED IN U.S.A.

Transcription

1 MANUAL MODEL NO. WZ145H9RBA Lawn Tractor Rev..1.0 RH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - WZ145H9RBA Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL CHASSIS AND ENCLOSURES DRIVE...-9 STEERING ASSEMBLY SEAT...1 DECALS...1 ENGINE MOWER LIFT MOWER BAGGER WARRANTY...

3 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY A BLACK 5 6 BLACK 7 0 7A BAGGER RELAY 5 6 BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 0 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 600 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 600 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT 5 AMP 600 RPM 14 VOLTS AC 600 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN B+A1 START B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 7 7A RELAY H G F C E D A B

4 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO ELECTRICAL

5 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO ELECTRICAL Battery Bolt Hex Hd 1/4-0 Unc x / Switch Interlock Harness Asm Light W/415J Bulb Light # Cable Starter 6Ga 11" Red Cable Battery Crd 56" Red Fuse Nut Keps Hex 1/4-0 Unc Cable Ground 6Ga 1" Black Switch Plunger Normal Op Olive Switch Ignition Key Ign Harness Ign Bolt Flk Fin Hex 1/4-0 Unc x 1/ Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop Buzzer Crd Switch FBI CRD Screw Thdrol /- x 1/ Ty-Tt Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch = 5.4 mm. 5

6 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO CHASSIS AND ENCLOSURES

7 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO CHASSIS AND ENCLOSURES Chassis Drawbar Screw /- x / Bumper Hood/Dash Saddle Clip Insulator 1/ Mtg. Hole Dash Bolt, Carriage /- x / Panel, Dash, L.H Clip Panel, Asm. Dash R.H Screw, Machine, Truss Head 5/-1 Unc x / Nut Hood Bumper Hood Bolt Washer 1/ x 1/ x 1 Ga Nut Grille /Lens Asm Lens, Grille Fender Bracket, Fender Support Footrest, L.H Footrest, R.H Bolt Screw Thdrol 5/-1 x 1/ TYT Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/4-0 Unc Washer 9/ x 7/ x Ga Bracket Grille LH Screw Hex WSHD -1 x 7/ Bracket Grille RH Bolt Fin Hex 1/4-0 Unc x Screw Hx Wsh Hi-Lo 1/4-1/ Console Crd Auto Rod Pivot Chassis/Hood Bracket Exten Chassis Lh CRD Bracket Exten Chassis Rh CRD Support Battery CRD Cover Battery Backplate CRD Bolt Rdhd Sqnk /- x -1/ Gr Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /- Unc Guard Trap Rod Pivot FBI CRD Bracket Actuator Bagger CRD Knob Rod Brake Parking Latch Asm Mulch/Bagger Nut Weld Washer # Washer Lock # Screw Pan Hd Phillip 10-4 x 5/ Nut, Push Screw Thdrol /- x 1/ Screw Thdrol 5/-1 x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol / Insert Lens Refl ective Retainer Spring Cover Fender Rack Seal RH Side Bagger Seal LH Side Bagger NOTE: All component dimensions given in U.S. inches. 1 inch = 5.4 mm. 7

8 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO DRIVE

9 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO DRIVE Transaxle Hydro Gear (Order parts from transaxle manufacturer) Rod, Shift Fender Adjust Lt Clutch Asm Noram Pin, Cotter 1/ x Washer, Lock Hvy Helical Nut Lock Hex W/Ins 5/-1 Unc Knob Rod, Brake Nut Spring, Rod, Brake Washer 1/ x 1/ x Ga Pin, Cotter 1/ x / Rod, Parking Brake Cap, Parking Brake Bracket, Mfg. Transaxle Shaft, Asm Pedal Foot CRD Bearing, Nylon Washer 1/ x 1 x Ga Pin, Roll / x 1" Pulley Flat Composite.06" Bolt Fin Hex /- Unc x -/ Spacer, Split 95 x 59 Bzp Washer 1/ x 1/ x 1 Ga Washer 11/ x 5/ x 1 Ga Pulley, Idler, V Groove Plasitc Bellcrank Clutch Grnd Drv Retainer, Belt Style Spring Bolt /- x 1-1/ Gr Nut, Crownlock /- Unc Nut Crownlock 5/ Link, Clutch Spring, Return, Clutch Screw /- x 1-1/ V-Belt Kev 11" 0650 CRD Cover, Pedal Washer Keeper, Belt Engine F-Proof Strap, Torque, Lh Strap, Torque, Rh Spacer, Split Washer 5/ x 1-1/4 x Ga Ring, E Key, Square Washer 5/ x 1-5/ x Ga Asm, Shaft,Cross Rear Spring, Torsion Washer 17/ x /4 x Ga Link, Transaxle Control Asm Bypass Hydro Spring, Retainer Nut Lock Flg. /- Unc Bolt Hex FGHD 5/-1 x Gr Bushing, Bellcrank Grnd Dr Washer 1/ x x 10 Ga Washer Srrted 5/ID x Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr Washer 5/ x.1 x 10 Ga Bracket Pivot Lever Screw 5/-1 x 5/ Bracket Support Shift CRD Bolt Shoulder 5/-1 x Plate Fastening Lt Screw Thdrol /- x 1/ Ty-Tt Shaft Asm Shifter Frt CRD Keeper Flat Idler.06" CRD Keeper Belt Idler 1." CRD Washer Sintered Pulley, Idler, Flat 1."CRD Bracket Idler Ground Drive CRD Keeper Belt.5" Od V-Idler CRD Pulley V-Idler.50" Od CRD Screw Hexwsh Thdrol /- x -/ Link Shift Hub Tapered Round CRD Screw Thdrol 5/-1 x Nyliner Snap-In 5/ Bolt Shoulder 5/-1 Unc Bolt RDHD SQNK 5/-1 x Bolt Hex 7/-0 x Washer Nylon Rear Shaft Asm. Brake Rod Brake Hydro Screw /- x Bracket Cable Chassis Screw /- x Brace Shaft Brake Mtg Clip Retainer Bracket Pulley Pulley Idler Screw /- x / Bracket Clutch Mounting Spacer Idler Chassis Shield Idler Mower Bolt /- x -1/ Guard Muffl er NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 9

10 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO STEERING ASSEMBLY

11 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO STEERING ASSEMBLY Steering Wheel Front Axle Assembly Spindle Assembly, L.H Spindle Assembly, R.H Bearing, Race, Thrust, Hardened Washer 5/ x 1-5/ x Gauge Ring, Klip Link, Drag Washer, Lock Nut Hex Jam Toplock 1/-0 Unf Spacer Axle Nut Hex Flange Lock Shaft Assembly, Steering Screw /- x / Rod, Tie Washer 11/ x /4 x Ga Washer Lock Hvy Hlcl Spr 5/ Crownlock Nut 5/-4 Unf Bushing, Steering Screw TT #I0- x 5 x / Flange Cap Wheel Steering Washer 9/ x -/ x 1 Ga Nut Lock Center /-4 Unf Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl Washer 5/ x 1-1/4 x Gauge Extension Steering Cap, Spindle Nut Crownlock 1/ Bolt Hex 1/4- Unf x 1-1/ Spacer Axle Bolt Rdhd Sq /- x -1/ Brace Axle Steering Asm Bracket Susp. Chassis Front Washer Flat.71 x 1-1/ x Bolt Shoulder 7/-0 Unc Clip Steering NOTE: All component dimensions given in U.S. inches. 1 inch = 5.4 mm. 11

12 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO SEAT ASSEMBLY Seat Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex /- x Washer Flat 1/ x 1 x 10 Ga Clip Push In Hinged Nut Lock Hex W/Ins / Spring Seat Cprsn 50 Blk Zi Screw /- x Washer 1/ x 1 x 14 Ga Pan Pnt Seat (blk ) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-0 x 1-1/ Spacer Split Spring Cprsn Nut Lock 1/4 Lge Flg Gr 5 Zinc Bolt Shoulder 5/-1 Unc-A Nut Hex Lock w/ins 5/ Bolt Hex Black Washer 17/ x 1-/ x 1 Ga Bolt Shoulder 5/-1 x Washer Lock Hvy HLCL NOTE: All component dimensions given in U.S. inches. 1 inch = 5.4 mm 1

13 MAX +_90N MAX +_150N TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO DECALS Decal Read Owner s Manual Sym Decal Hp Engine Decal Hood Rh Decal Hood Lh Decal Wheel Steering Decal 100 DBA Decal Rear Plate Decal Fender Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt Decal Chassis Hot Muffl er Decal Saddle Brake Parking Decal Bypass Fender CRD Decal Hex Belt Sch 9 CRD Decal Lift Handle Pad Footrest RH Pad Footrest LH Decal Bagger Frame Manual Operator's (Euro) Manual Operator's (Scan) Manual Parts WHEELS & TIRES 1 6 5, 7 4,10, Cap Value Tire Stem Value Tire F Ts 15 x Service Tube Inner Front # Rim Asm 6"front Silver Service Fitting Grease Bearing Flange Rim Asm "rear Silver Service Tire R Ts 0 x - Service Tube Rear 9 5 x Service Cap Axle Blk 1 50 x Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 1

14 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO ENGINE OPTIONAL EQUIPMENT Spark Arrester 14

15 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO ENGINE Control Throt/Ck Screw Hex Thd Cut 1/4-0 x 1/ Engine B&S Model H07 (Order parts from engine manufacturer) Muffler Gasket Muffl er Tube Drain Oil Easy Washer Lock Ext Tooth / Shield Brn/Dbr Guard Control Choke Nut Keps /-4 Unf Kit Spark Arrestor (Flat Scrn) Tank Fuel Cap Asm Fuel W/sym Vented Clamp Hose Blk Line Fuel Plug Drain Oil Easy Stem Fuel Line Screw Hexwsh thdrol 1/4-0 x / Screw Hexwsh Thdr /- x / Washer 9/ x 7/ x Ga Screw Socket Head 5/-1 x Screw /- x 1/ Nut Keps Hex 1/4-0 Unc Bushing NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 15

16 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO MOWER LIFT

17 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO MOWER LIFT Washer Asm Inner Spring W/ Plunger Shaft Asm. Lift Pin Groove E Ring # Washer 1/ x 1 x 1 Ga Bearing Nylong Grip Handle Bicycle Button Plunger Black Link Asm Lift L.H Link Asm Lift R.H Retainer Spring Link Front Nut Jam Hex 1/-1 Unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift Nut Crownlock /-4 NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 17

18 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO MOWER

19 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO MOWER Housing Asm. Mower Bolt Rdhd Sqnk 5/-1 Unc x / Bracket Asm. S-Bar Chass Bracket Bar Sway Deck Retainer Spring Bar Sway Bolt /-4 x 1.5 Gr Patched Washer Lock Hvy / Unplated Blade -1 Lh Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) Bearing Ball Mandrel Blade -1 Rh Bolt Carriage /- x 1-1/ Bolt Rdhd Sqnk /- x / Bolt Shoulder 5/-1 Thd Form Bolt /-4 x 1.5 Gr Ptch Lhthd Nut Crown Lock 5/ Bracket Idler Sprt RR Bracket Idler Sprt RF Bracket Suspension LF Bracket Suspension RF Brace Support Susp Frt Bracket Asm. Susp RR Bracket Asm. Susp LR Screw Thd Rolling Washer Spacer Mower Vented Mandrel Pulleys Nut Flg Top Lock Bracket Gauge Wheel Lf Bracket Gauge Wheel Rf Pulley Idler V-Groove Dim Washer 11/ x 1/ x Ga Nut Crownlock /- Unc Cover Mandrel Lh Cover Mandrel Rh Screw Thd Roll 1/4-0 x 5/ Arm Idler Spacer Retainer Mower Spring Tension Belt Knob Hex-Belt Shaft Asm W/Lwr Brg Rh Thd CRD Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide Nut Centerlock /- Unc Washer / x 7/ x 14 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk 5/-1 Unc x / Chute Bagger CRD 9cm Bracket Clutch Cable Cable Clutch Washer Flat Spring Retainer Spring Retention Lever Clutch Spacer Clutch Cable Rod Clutch Cable Screw Thd Cut 1/4-0 x 1/ Blade Cross LH Adapter Blade Cross RH Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Replacement Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 19

20 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO BAGGER

21 TRACTOR- -MODEL NO. WZ145H9RBA, PRODUCT NO BAGGER Tube Handle Bagger CRD Bolt Carriage 1/4-0 x.0 Gr Nut Lock 1/4 Lge Flg Gr. 5 Zinc Handle Bagger w/lvrs Blk CRD Screw Pan Head #10-4 x 1.50 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd Cover Bagger Bolt Carriage 1/4-0 x.5d x Gr Tube Support Bagger CRD Bracket Support Upper Bag CRD Bracket Horiz Adj Bagger Lh Bolt Rdhd Sht Sqnk /- x / Bolt RDHD SQNK /- x -1/4 Gr Retainer Spring Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk 5/ -1 Unc x / Washer 11/ x /4 x Ga Nut Lock Hex Flange 5/ Bracket Horiz Adj Bagger Rh Bag Asm CRD Bracket Side Bagger CRD Tube Upper Bagger CRD Tube Pivot Bagger CRD Tube Front Bagger CRD Tube Lower Bagger CRD Grip Handle Retainer Spring 1" Zinc/Cad Rivet Rd Hd Drilled / Dia Plug Mulch Handle Mulcher Pin Mulcher Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt 5/-1 x -1/ Seal Bracket Pnt Adj Pvt Bagger CRD Nut Crownlock 5/-1 Blk D Plug Tubing End NOTE: All component dimensions given in U.S. inches 1 inch = 5.4 mm 1

22 SERVICE NOTES

23 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine. Please contact your nearest dealer where they will send the machine to the engine manufacturer.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by your dealer.. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd to be defective in manufacture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/1 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac cor - dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. 6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance. 7. In case of any problem within the boundaries of this warranty, contact the nearest department store, indicate the model number, serial number and the date of purchase of your machine. This warranty does not apply to accidental damages. All implicit warranties are limited to the same time frames. Or contact: E.M. Services 54 Rue Lambrechts 9400 Courbevoie France Telephone: (1) Fax: (1) THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN.

24 007