REPAIR PARTS MANUAL. Lawn Tractor MODEL NO. BM155H107RB (BM155H107RBB) Rev MH PRINTED IN U.S.A.

Transcription

1 MANUAL MODEL NO. BM1H107RB (BM1H107RBB) Lawn Tractor Rev MH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - BM1H107RB (BM1H107RBB) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL...- CHASSIS...-7 DRIVE...-9 STEERING SEAT...1 DECALS...1 ENGINE...1 MOWER LIFT...1 MOWER DECK BAGGER

3 SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY 7 0 7A BLACK BLACK 7 0 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 0 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMPDC@00RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMPAC@00RPM 1 VOLTS AC 00 RPM (LIGHTS OFF) BROWN BLACK PTO SWITCH IGNITION SWITCH POSITION CIRCUIT MAKE OFF M+G+A1 NONE RUN/LIGHT B+A1 A+L RUN B+A1 NONE START B+S+A1 NONE POSITION OFF ON CIRCUIT C+G,B+H C+F,B+E,A+D WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 091 NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. H 7 7A 0 RELAY G F C E D A B

4 ELECTRICAL

5 ELECTRICAL 1 1 Battery 7701 Bolt Hex Hd 1/-0 unc x / Switch Interlock Harness Asm Light W/1J 1J Bulb Light # 799J Cable Starter Ga. " Red 197 Cable Battery Crd " Red 171 Fuse Nut Keps Hex 1/-0 unc 177X Cable Ground Ga. 1" Black 9 0X Switch Plunger Normal OP 0 17 Switch Ignition 1001 Key Ign 0 10 Harness Ign Bolt Flk Fin Hex 1/-0 unc x 1/ Cover Terminal Red 171 Solenoid 10 Adapter Ammeter 90 Protection Wire Loop 1919 Buzzer Crd Switch FBI CRD Screw Thdrol /-1 x 1/ Ty-Tt Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

6 CHASSIS AND ENCLOSURES Chassis_Elite Pro_CRD_

7 CHASSIS AND ENCLOSURES Chassis 10 Drawbar Screw /-1 x.7 17 Bumper Hood/Dash 9 Saddle 171X Clip Insulator 1/ Mtg. Hole 9 17X0 Dash Bolt Carriage /-1 x / 1799 Panel Dash, L.H X010 Panel Asm. Dash R.H Screw, Machine, Truss Head /1-1 unc x / Nut 17 19X17 Hood Assembly 1 19X Bumper Hood 7701 Bolt 191 Washer 1/ x 1/1 x 1 Ga Nut 1 Grille Lens Asm 9 7X99 Lens 0 199X17 Fender 1 Bracket Fender Support 17971X17 Footrest L.H X17 Footrest R.H. 700 Bolt Screw Thdrol /1-1 x 1/ TYT 7 Bracket Asm Pivot Mower Rear Bracket Pivot 1017 Duct Air Engine Pl/Lt 9 1 Screw Hex 1/-1/ X Console 1 1 Rod Pivot Chassis/Hood 1 10 Bracket Exten Chassis Lh CRD 1 10 Bracket Exten Chassis Rh CRD 1 10 Support Battery CRD X Cover Battery CRD Backplate CRD Bolt Rdhd Sqnk /-1 x -1/ Gr Washer 1/ x 1-1/ x 1 Ga Nut Keps Hex /-1 unc Trap Door CRD Rod Pivot FBI CRD 1 17 Bracket Actuator Bagger CRD X0 Knob Rod Latch Asm Multch Bagger 17 09J Nut Weld.7/.0 # Washer # Washer Lock # Screw Pan Hd Phillips 10- x / Nut Push Screw /-1 x 1/ Screw /1-1 x 1/ Screw Thdrol /-1 x 1/ Screw Hex Wsh Thdrol /-1 x / 1010X Cover Fender Rack CRD 1X99 Lens RH 9 1X99 Lens LH 1 19X Insert Grille 1 Bezel Grille RH 1 Bezel Grille LH 170 Seal Side RH 170 Seal Side LH J Plug Button NOTE: All component dimensions given in U.S. inches. 1 inch =. mm. 7

8 drive-fender_crd_elite_basic_ 7 REPAIR PARTS DRIVE

9 DRIVE Transaxle Hydro Gear (Order parts from transaxle manufacturer) 9 Rod Shift Fender Adjust Lt 9 10 Clutch Pin Cotter 1/ x Washer Lock Hvy Helical Bolt Hex FGHD /1-1 x Gr Nut Lock Hex w/ins /1-1 unc Nut Lock Hex w/ins. / X Knob 1707 Rod Brake 7000 Nut 10X Spring Rod, Brake 191 Washer 1/ x 1/1 x 1 Ga Pin Cotter 1/ x / 177 Rod Parking Brake Cap Parking Brake Bracket Mfg. Transaxle 177 Shaft Asm Pedal Foot CRD 101X Bearing Nylon 191 Washer 1/ x 1 x 1 Ga. 7 17H Pin Roll /1 x 1" 19 Pulley Flat Composite.0" Bolt Fin Hex /-1 unc x -/ 0 70J Spacer Split 9 x 9 Bzp 191 Washer 1/ x 1/1 x 1 Ga Washer / x / x 1 Ga Pulley Idler V Groove Plasitc 107 Bellcrank Clutch Grnd Drv 9 10X Retainer Belt Style Spring Bolt Carr. /-1 x 1/ x Gr Nut Crownlock /-1 unc 7000 Nut Crownlock / X Link Clutch X Spring Return Clutch Screw /-1 x 1-1/ V-Belt Kev " 00 CRD R Cover Pedal Washer 177 Keeper Belt Engine F-Proof Strap Torque Rh Strap Torque Lh Spacer Split 7 79X Washer / x 1-1/ x 1 Ga Ring E 77 1X Key Square 7 7 Washer / x 1-/ x 1 Ga Asm Shaft 17 Spring Torsion 1917 Washer 17/ x / x 1 Ga Link Transaxle Control Asm Bypass Hydro 9 97H Spring Retainer Washer 9/ x / x 10 Ga Nut Lock Flg. /-1 unc Bushing Bellcrank Grnd Dr 190 Washer 1/ x x 10 Ga Washer Srrted /1ID x Bracket Shift Mount Hub Shift Washer 9/ x 1-1/ x 1 Ga Bolt Rdhd Sqnk 1/-0 x / Gr Nut Crownlock 1/-0 unc Bolt Hex Fin 1/-0 unc x 1 Gr. 1 1 Bracket Pivot Lever Screw /1-1 x / 17 1 Bracket Support Shift CRD 1 19 Bolt Shoulder /1-1 x Plate Fastening Lt Screw Thdrol /-1 x 1/ Ty-Tt Shaft Asm Shifter Frt CRD Keeper Flat Idler.0" CRD Keeper Belt Idler 1." CRD X Washer Sintered Pulley Idler Flat 1."CRD 10 Bracket Idler Ground Drive CRD 1 1 Keeper Belt." Od V-Idler CRD Pulley V-Idler.0" Od CRD Screw Hexwsh Thdrol /-1 x -/ Link Shift 1 Hub Tapered Round CRD ScrewThdrol /1-1 x Nyliner Snap-In / Bolt Shoulder /1-1 unc Bolt RDHD SQNK /1-1 x Bolt Hex 7/1-0 x Washer Nylon Rear Shaft Asm. Brake 1 17 Rod Brake Hydro 170 Bracket Cable Screw /-1 x Brace Shaft Brake Mtg. 170 Clip Retainer Bracket Pulley 1 9 Pulley Idler Flat Screw /-1 x / 99 Bracket Clutch 101 Spacer Idler 101 Shield Idler Bolt Carr. /-1 x -1/ 10 Guard Muffl er Washer 1/ x 1 x 1 Ga. NOTE: All component dimensions given in U.S. inches 1 inch =. mm 9

10 STEERING ASSEMBLY steering_pl.lt_9 10

11 STEERING ASSEMBLY Steering Wheel 170 Axle Assembly 190 Spindle Assembly, L.H. 199 Spindle Assembly, R.H. H Bearing Race, Thrust, Hardened 7X Washer / x 1-/ x 1 Ga Ring Klip Link Drag Washer Lock Nut Hex Jam Toplock 1/-0 unf 1 Spacer Brg Axle Front 1 Nut Hexfl ange Lock Shaft Assembly, Steering Screw /-1 x / 1701 Rod Tie 19 Washer / x / x 1 Ga Washer Lock Hvy Hlcl Spr / Nut Crownlock /1- unf 1099 Bushing, Steering Screw TT #I0- x x / Flange 1017 Cap Wheel Steering 9 19 Washer 9/1 x / x 1 Ga Nut Crownlock / Adaptor Steering Wheel 10X Boot Steering Dash P/L Mtl 79X Washer / x 1-1/ x 1 Ga. 100 Extension Steering X Cap Spindle Nut Crownlock 1 unf x 1 1/ 107 Spacer Brace Axle Bolt Rdhd Sq /-1 unc x -1/ Steering Asm. 197 Brace Axle 19 Bracket Susp Chassis Front Washer Flat.71 x 1-1/ x.1 17 Bolt Shoulder 7/1-0 unc Clip Steering Washer Hardened NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

12 SEAT ASSEMBLY seat_lt.knob_10(crd) Seat 101 Bracket Pnt Pivot Seat (blk ) 7101 Bolt Fin Hex /-1 unc x Washer Flat 1/ x 1 x 10 Ga. 100 Clip Push In Hinged Nut Lock Hex /-1 unc 7 1X Spring Seat Cprsn 0 Blk Zi Screw /-1 x 1-1/ Washer 1/ x 1 x 1 Ga Pan Pnt Seat (blk ) 19 Knob Seat Adj Wingnut 1 X Bracket Pnt Mounting Switch 1 1 X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/-0 x 1-1/ 1 9X Spacer Split 1 170X Spring Cprsn X Nut Lock 1/ Lge Flg Gr. Zinc Bolt Shoulder /1-1 unc-a Nut Hex Lock w/ins / Washer 17/ x 1-/1 x 1 Ga. NOTE: All component dimensions given in U.S. inches. 1 inch =. mm

13 MAX +_90N MAX +_10N REPAIR PARTS DECALS Decal Read Owner s Manual Sym 191 Decal Hp Engine 191 Decal Hood RH 19 Decal Hood LH 190 Decal Steering Wheel 10 Decal 100 DBA/CE 10 Decal Rear Plate Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt 1 17 Decal Enviro Decal Chassis Hot Muffl er Decal Saddle Brake Parking Decal Bypass Fender CRD 1 1 Decal Hex Belt Sch 1 Decal Lift Handle 17979X Pad Footrest RH 1797X Pad Footrest LH Decal Bagger Frame 1917 Manual Operator's (Euro) Manual Operator's (Port) Manual Operator's (Polish) Manual Parts WHEELS & TIRES 1, 7,10, Cap Value Tire 19 Stem Value 10X Tire F Ts 1 x 0 - Service 990 Tube Inner Front #00 107X17 Rim Asm " front Service 7H Fitting Grease 7 900H Bearing Flange 1010X17 Rim Asm " rear Service 9 10X Tire R Ts 0 x 10- Service 10 71J Tube Rear 9 x Service 1077X Cap Axle Blk 1 0 x Sealant Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

14 ENGINE OPTIONAL EQUIPMENT Spark Arrester Control Throttle Screw Hex Thd Cut 1/-0x1/ Engine B&S Model 1G777 (Order parts from engine manufacturer) 17 Muffl er Exhaust Gasket Muffl er 1 1 Tube Drain Oil Easy 197 Shield BRN/DBR Guard 17770X Control Choke Nut Keps /- unf Arrestor Spark 1 1 Tank Fuel Front 1 engine-bs.1cyl_9 107 Cap Fuel Asm Top Vent 17X Clamp Hose Blk Line Fuel Plug Drain Oil Easy Screw Hexwsh Thdrol 1/-0 x / Screw /-1 x / 1909 Washer 9/ x 7/ x 1 Ga Screw Socket /1-1 x Screw /-1/ x 1-1/ Nut Keps 1/-0 unc NOTE: All component dimensions given in U.S. inches 1 inch =. mm

15 MOWER LIFT lift-rh.1piece_ Washer Asm Inner Spring W/ Plunger 197 Shaft Asm. Lift 1 Pin Groove E Ring #1-191 Washer 1/ x 1 x 1 Ga. 101X Bearing Nylong X Grip Handle 1X Button Plunger 19 Link Asm Lift L.H. 1 Link Asm Lift R.H M Retainer Spring 1 17 Link Front Nut Jam Hex 1/-1 unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 unc Arm Suspension Mower 0 1 Retainer Spring 1 19 Bearing Pvt. Lift Nut Crownlock /- NOTE: All component dimensions given in U.S. inches 1 inch =. mm

16 1 REPAIR PARTS MOWER cm_deck-elect.(CRD)_ _clutch_mod_7 1

17 MOWER Housing Asm. Mower 7100 Bolt Rdhd Sqnk /1-1 unc x / 19 Bracket Asm. S-Bar Chass 1917 Bracket Bar Sway Deck 99M Retainer Spring 17 Bar Sway 71 Bolt /- x 1. Gr. Ptch Lhthd Washer Lock Hvy / Unplated 10 Blade -1 Lh 1 17 Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) 1 0X Bearing Ball Mandrel 1 10 Blade -1 Rh Bolt Rdhd Sht Sqnk /-1 x / Bolt Shoulder /1-1 Thd Form 0 71 Bolt /- x 1. Gr. Patched Nut Crown Lock / Bracket Idler RR 191 Bracket Idler RF Bracket Suspension LF Bracket Suspension RF 17 Brace Support Susp Frt CRD Bracket Asm. Susp RR 191 Bracket Asm. Susp LR Screw Thd Rolling Washer Spacer Mandrel Pulleys 17 Nut Flg Top Lock Bracket Gauge Wheel Lf 179 Bracket Gauge Wheel Rf 17 Pulley Idler V-Groove Dim. 191 Spacer Hub Arm Idler 107 CRD 9 70 Bolt Rdhd /-1 unc x -/ Gr Nut Crownlock /-1 unc Nut Flangelock /-1 unc 17 Cover Mandrel Lh 179 Cover Mandrel Rh 1779 Screw Thd Roll 1/-0 x / 199 Arm Idler 107 CRD Spring Tension Belt 7 109X Knob 1917 Hex-Belt Mower 9 1 Shaft Asm W/Lwr Brg Rh Thd CRD 10 Keeper Belt Idler 9 Bolt Shoulder Wheel Gauge Donut Wide Nut Centerlock /-1 unc Washer / x 7/ x 1 Ga Bolt Carr Sh /-1 x 1-1/ Gr Bolt Rdhdsqnk /1-1 unc x / Chute Bagger CRD 9cm Cable Clutch Screw 1/-0 x 1/ 10 Blade Cross LH Adapter Weldment Blade 1 10 Blade Cross RH 1 R Bearing Col. Strg. 1 1 Head Asm Cable Clutch -- 7 Mandrel Asm Service -- Mandrel Asm CRD Lh Threads SVC Deck Mower Complete (Order separately gauge wheel components key nos. -9) NOTE: All component dimensions given in U.S. inches 1 inch =. mm 17

18 BAGGER Bagger Asy (CRD)_ 1 1

19 BAGGER 1 19 Tube Handle Bagger CRD 7101 Bolt Carriage 1/-0 x.0 Gr. 197X Nut Lock 1/ Lge Flg Gr. Zinc 1991 Handle Bagger w/lvrs Gr. Zinc 7910 Screw Pan Head #10- x 1.0 Blk 7910 Screw Pan Hd Nut Wiz Lock Hex Serr/Hd #10-199X17 Cover Bagger Bolt Carriage 1/-0 x.d x Gr. 10 Tube Support Bagger CRD 1719 Bracket Support Upper Bag CRD 1 1 Bracket Pivot LH Bolt Rdhd Sht Sqnk /-1 x / 1 70 Bolt Hex /-1 x -1/ Gr Nut Lock Flg /-1 Unc Bolt Rdhd Sht Sqnk /1-1 unc x / Nut Lock Hex Flange / Bracket Pivot RH Bag Asm CRD 171 Bracket Side Bagger CRD 17 Tube Upper Bagger CRD 17 Tube Pivot Bagger CRD 101 Tube Front Bagger CRD 17 Tube Lower Bagger CRD 177 Grip Handle Black 1 19 Retainer Clip 17X Rivet Rd Hd Drilled / Dia Washer 1/ x 1-1/ x 1 Ga Plug Support Bagger CRD Bolt /1-1 x -1/ Seal 1 19 Bracket Vert Adj Bagger CRD 170 Plug Tubing End NOTE: All component dimensions given in U.S. inches 1 inch =. mm 19

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