REPAIR PARTS MANUAL. Lawn Tractor MODEL NO. BM155H107RB (BM155H107RBA) REV RD PRINTED IN U.S.A.

Transcription

1 MANUAL MODEL NO. BM1H107RB (BM1H107RBA) Lawn Tractor REV RD PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - BM1H107RB (BM1H107RBA) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL...4- CHASSIS...-7 DRIVE...-9 STEERING SEAT...1 DECALS...1 ENGINE...14 MOWER LIFT...1 MOWER DECK BAGGER

3 SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK GREEN OPERATOR PRESENCE RELAY GREEN SEAT SWITCH (NOT OCCUPIED) 7 7A BLACK BLACK 7 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 BLACK 7A MOWER ENGAGED RELAY S BLUE FUEL LINE RED IGNITION UNIT SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) L M B G CARBURETOR SOLENOID (IF SO EQUIPPED) CHARGING SYSTEM OUTPUT AMP 00 RPM RED DIODE VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) ALTERNATOR IGNITION SWITCH POSITION OFF ON START CIRCUIT M + G B + L B + S + L WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS LIGHTING SYSTEM OUTPUT AMP 00 RPM REMOVABLE CONNECTIONS 14 VOLTS AC 00 RPM (LIGHTS OFF) 7 7A RELAY

4 ELECTRICAL

5 ELECTRICAL 1 4- Battery Bolt Hex Hd 1/4-0 unc x / Switch Interlock Harness Asm Light W/41J Bulb Light # Cable Starter Ga. 11" Red 9-7 Cable Battery Crd " Red Fuse Nut Keps Hex 1/4-0 unc Cable Ground Ga. 1" Black Switch Plunger Normal OP Olive 17 - Switch Ignition Key Ign Harness Ign Bolt Flk Fin Hex 1/4-0 unc x 1/ Cover Terminal Red Solenoid Adapter, Ammeter Protection Wire Loop Buzzer Crd Switch FBI CRD Screw Thdrol /- x 1/ Ty-Tt Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

6 CHASSIS AND ENCLOSURES Chassis_Elite Pro_CRD_

7 CHASSIS AND ENCLOSURES Chassis Drawbar Screw /- x Bumper Hood/Dash Saddle Clip Insulator 1/ Mtg. Hole Dash Bolt, Carriage /- x / Panel, Dash, L.H Panel, Asm. Dash R.H Screw, Machine, Truss Head /-1 unc x / Nut Hood Assembly Bumper Hood Bolt Washer 1/ x 1/ x 1 Ga Nut 1-4 Grille Lens Asm Lens Fender 1 1- Bracket, Fender Support Footrest, L.H Footrest, R.H Bolt Screw Thdrol /-1 x 1/ TYT Bracket Asm Pivot Mower Rear Bracket Pivot Duct Air Engine Pl/Lt Screw Hex 1/4-1/ Console Rod Pivot Chassis/Hood 1 0- Bracket Exten Chassis Lh CRD 1 0- Bracket Exten Chassis Rh CRD 4-0 Support Battery CRD 1 1- Cover Battery CRD Screw HWHD Hi-Lo #1- x / Backplate CRD Bolt Rdhd Sqnk /- x -1/ G Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /- UNC Trap Door CRD Rod Pivot FBI CRD Bracket Actuator Bagger CRD Knob Rod Latch Asm Multch Bagger Nut Weld.7/.4 # Washer # Washer Lock # Screw Pan Hd Phillips 10-4 x / Nut Push Screw /- x 1/ Screw /-1 x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol /- x / Cover Fender Rack CRD Lens RH Lens LH Insert Grille 1 - Bezel Grille RH Bezel Grille LH Seal, Side RH Seal, Side LH Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 7

8 drive-hydro_crd_laser_1 DRIVE

9 DRIVE Transaxle Hydro Gear (Order parts from transaxle manufacturer) -19 Rod, Shift Fender Adjust Lt Clutch Pin, Cotter 1/ x Washer, Lock Hvy Helical Bolt Hex FGHD /-1 x Gr Nut, Lock Hex w/ins /-1 Unc Nut, Lock Hex w/ins. / Knob Rod, Brake Nut 10 - Spring, Rod, Brake Washer 1/ x 1/ x Ga Pin, Cotter 1/ x / Rod, Parking Brake Cap, Parking Brake 9-9 Bracket, Mfg. Transaxle Shaft, Asm Pedal Foot CRD Bearing, Nylon Washer 1/ x 1 x Ga Pin, Roll / x 1" 9- Pulley Flat Composite.0" Bolt Fin Hex /- Unc x -/ Spacer, Split 9 x 9 Bzp Washer 1/ x 1/ x 1 Ga Washer 11/ x / x 1 Ga Pulley, Idler, V Groove Plasitc Bellcrank Clutch Grnd Drv Retainer, Belt Style Spring Bolt, Carr. /- x 1/ x Gr Nut, Crownlock /- Unc Nut Crownlock / Link, Clutch Spring, Return, Clutch Screw /- x 1-1/ V-Belt Kev 11" 00 CRD Cover, Pedal Washer Keeper, Belt Engine F-Proof Strap, Torque, Rh Strap, Torque, Lh Spacer, Split Washer / x 1-1/4 x Ga Ring, E Key, Square Washer / x 1-/ x Ga Asm, Shaft 7-11 Spring, Torsion Washer 17/ x /4 x Ga Link, Transaxle Control Asm Bypass Hydro Spring, Retainer Washer 9/ x /4 x 10 Ga Nut Lock Flg. /- Unc 10-0 Bushing, Bellcrank Grnd Dr Washer 1/ x x 10 Ga Washer Srrted /ID x Bracket Shift Mount Hub Shift Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr - Bracket Pivot Lever Screw /-1 x / 7 - Bracket Support Shift CRD 4-9 Bolt Shoulder /-1 x Plate Fastening Lt Screw Thdrol /- x 1/ Ty-Tt Shaft Asm Shifter Frt CRD Keeper Flat Idler.0" CRD Keeper Belt Idler 1." CRD Washer Sintered 10 - Pulley, Idler, Flat 1."CRD Bracket Idler Ground Drive CRD Keeper Belt." Od V-Idler CRD Pulley V-Idler.0" Od CRD Screw Hexwsh Thdrol /- x -/ Link Shift 1-14 Hub Tapered Round CRD Screw Thdrol /-1 x Nyliner Snap-In / Bolt Shoulder /-1 Unc Bolt RDHD SQNK /-1 x Bolt Hex 7/-0 x Washer Nylon Rear Shaft Asm. Brake Rod Brake Hydro Bracket, Cable Screw /- x Brace Shaft Brake Mtg Clip Retainer Bracket Pulley Pulley Idler Flat Screw /- x / Bracket Clutch Spacer, Idler Shield, Idler Bolt Carr. /- x -1/ Guard Muffl er NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 9

10 STEERING ASSEMBLY steering_pl.lt_9 10

11 STEERING ASSEMBLY Steering Wheel Axle Assembly 9-40 Spindle Assembly, L.H Spindle Assembly, R.H Bearing, Race, Thrust, Hardened Washer / x 1-/ x Ga Ring, Klip Link, Drag Washer, Lock Nut Hex Jam Toplock 1/-0 unf Spacer Brg Axle Front Nut, Hexfl ange Lock Shaft Assembly, Steering Screw, /- x / Rod, Tie Washer 11/ x /4 x Ga Washer Lock Hvy Hlcl Spr / Nut Crownlock /-4 unf Bushing, Steering Screw TT #I0- x x / Flange Cap Wheel Steering Washer 9/ x / x 1 Ga Nut Crownlock / Adaptor, Steering Wheel 4 9- Boot, Steering Dash P/L Mtl Washer / x 1-1/4 x Ga Extension Steering Cap, Spindle Nut Crownlock 1unf x 1 1/4 0-7 Spacer Brace Axle Bolt Rdhd Sq /- unc x -1/ Steering Asm. 9-7 Brace Axle 9- Bracket Susp Chassis Front Washer Flat.71 x 1-1/ x Bolt Shoulder 7/-0 Unc Clip Steering Washer Hardened NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 11

12 SEAT ASSEMBLY seat_lt.knob_10(crd) Seat Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex /- Unc x Washer Flat 1/ x 1 x 10 Ga Clip Push In Hinged Nut Lock Hex /- Unc Spring Seat Cprsn 0 Blk Zi Screw /- X 1-1/ Washer 1/ X 1 X 14 Ga Pan Pnt Seat (blk ) 11-9 Knob Seat Adj Wingnut Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/4-0x1-1/ Spacer Split Spring Cprsn Nut Lock 1/4 Lge Flg Gr Zinc Bolt Shoulder /-1 Unc-A Nut Hex Lock w/ins / Washer 17/ X 1-/ X 1 Ga. NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm 1

13 MAX +_90N MAX +_10N DECALS Decal Read Owner s Manual Sym Decal Hp Engine Decal Hood RH Decal Hood LH Decal Steering Wheel Decal 100 DBA/CE Decal Rear Plate Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt Decal Enviro Decal Chassis Hot Muffl er Decal Saddle Brake Parking Decal Bypass Fender CRD 1 - Decal Hex Belt Sch 1-11 Decal Lift Handle Pad Footrest RH Pad Footrest LH 1-1 Decal Bagger Frame 1 9- Manual Operator's (Euro) 1 9- Manual Operator's (Port) 1 9- Manual Operator's (Polish) Manual Parts WHEELS & TIRES 1, 7 4,10, Cap Value Tire Stem Value 10 - Tire F Ts 1 X 0 - Service Tube Inner Front # Rim Asm "front Service Fitting Grease Bearing Flange 1-7 Rim Asm "rear Service Tire R Ts 0 x 10- Service Tube Rear 9 X Service Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

14 ENGINE OPTIONAL EQUIPMENT Spark Arrester Control Throt Flag Screw Hex Thd Cut 1/4-0x1/ Engine B&S Model 1G777 (Order parts from engine manufacturer) Muffl er Exhaust 1-91 Gasket Muffl er Tube Drain Oil Easy 9-7 Shield BRN/DBR Guard Control Choke Nut Keps /-4 unf Arrestor Spark Tank Fuel Front 14 engine-bs.1cyl_ Cap Fuel Asm Top Vent Clamp Hose Blk Line Fuel 1-4 Plug Drain Oil Easy Screw Hexwsh Thdrol 1/4-0 x / Screw /- x / Washer 9/ X 7/ x ga Screw, Socket /-1 x Screw /-1/ x 1-1/ Nut Keps 1/4-0 Unc NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm

15 MOWER LIFT lift-rh.1piece_ Washer Asm Inner Spring W/ Plunger Shaft Asm. Lift Pin Groove E Ring # Washer 1/ x 1 x 1 Ga Bearing Nylong Grip Handle 1 4- Button Plunger 11-9 Link Asm Lift L.H. 1-1 Link Asm Lift R.H Retainer Spring Link Front Nut Jam Hex 1/-1 Unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 - Retainer Spring 1 9- Bearing, Pvt. Lift Nut Crownlock /-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

16 MOWER cm_deck-elect.(CRD)_ _clutch_mod_7 1

17 MOWER Housing Asm. Mower Bolt Rdhd Sqnk /-1 unc x /4-9 Bracket Asm. S-Bar Chass Bracket Bar Sway Deck Retainer Spring -7 Bar Sway Bolt /-4 x 1. Gr. Ptch Lhthd Washer Lock Hvy / Unplated Blade -1 Lh Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) Bearing Ball Mandrel Blade -1 Rh Bolt Rdhd Sht Sqnk /- x / Bolt Shoulder /-1 Thd Form Bolt /-4 x 1. Gr. Patched Nut Crown Lock / Bracket Idler RR 91- Bracket Idler RF Bracket Suspension LF Bracket Suspension RF -7 Brace Support Susp Frt CRD Bracket Asm. Susp RR 91- Bracket Asm. Susp LR Screw Thd Rolling Washer Spacer Mandrel Pulleys 17-4 Nut Flg Top Lock Bracket Gauge Wheel Lf 17-9 Bracket Gauge Wheel Rf Pulley Idler V-Groove Dim Spacer Hub Arm Idler 107 CRD Bolt Rdhd /- unc x -/4 Gr Nut Crownlock /- unc Nut Flangelock /- unc Cover Mandrel Lh Cover Mandrel Rh Screw Thd Roll 1/4-0 x / 9-49 Arm Idler 107 CRD Spring Tension Belt Knob 91-7 Hex-Belt Mower 9 4- Shaft Asm W/Lwr Brg Rh Thd CRD Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide Nut Centerlock /- unc Washer / x 7/ x 14 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk /-1 unc x / Chute Bagger CRD 9cm Cable Clutch Screw 1/4-0 x 1/ Blade Cross LH Adapter Weldment Blade Blade Cross RH Bearing Col. Strg Head Asm Cable Clutch Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Deck Mower Complete (Order separately gauge wheel components key nos ) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 17

18 BAGGER Bagger Asy (CRD)_ 1 1

19 BAGGER 1-49 Tube Handle Bagger CRD Bolt Carriage 1/4-0 x.0 Gr Nut Lock 1/4 Lge Flg Gr. Zinc Handle Bagger w/lvrs Gr. Zinc Screw Pan Head #10-4 x 1.0 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd # Cover Bagger Bolt Carriage 1/4-0 x.d x Gr Tube Support Bagger CRD Bracket Support Upper Bag CRD Bracket Pivot LH Bolt Rdhd Sht Sqnk /- x / Bolt Hex /- X -1/4 Gr Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk /-1 unc x / Washer 11/ x /4 x Nut Lock Hex Flange / Bracket Pivot RH Bag Asm CRD 7-1 Bracket Side Bagger CRD 7- Tube Upper Bagger CRD 4 7- Tube Pivot Bagger CRD Tube Front Bagger CRD 7- Tube Lower Bagger CRD 7-7 Grip Handle Black Retainer Clip 1-7 Rivet Rd Hd Drilled / Dia Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt /-1 x -1/ Seal Bracket Vert Adj Bagger CRD Nut Lock Hex W/Ins /-1 unc Plug Tubing End NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 19

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