REPAIR PARTS MANUAL. MODEL NO. RE145HCRD (REQ145HCRDA) Lawn Tractor. WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte

Transcription

1 MANUAL MODEL NO. RE1HCRD (REQ1HCRDA) Lawn Tractor TR PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - RE1HCRD (REQ1HCRDA) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL... - CHASSIS DRIVE STEERING SEAT... 1 DECALS... 1 ENGINE... 1 MOWER LIFT... 1 MOWER DECK BAGGER

3 SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY 7 7A BLACK BLACK 7 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 1 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION OFF RUN/LIGHT RUN START CIRCUIT M+G+A1 B+A1 B+A1 B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 7 7A RELAY H G F C E D A B

4 ELECTRICAL

5 ELECTRICAL 1 Battery 7701 Bolt Hex Hd 1/-0 Unc X / 17 Switch Interlock 1 17 Harness Asm Light W/1J 1J Bulb Light # 799J Cable Battery 97 Cable Battery Crd " Red 17 Fuse Nut Keps Hex 1/-0 Unc 177X Cable Ground Ga " Black 9 07 Switch Plunger Normal Op Olive 17 Switch Ignition 1001 Key Ign Molded Harness Ign Crd Noram Bolt Flk Fin Hex 1/-0 Unc X 1/ Cover Terminal Red 171 Solenoid 10 Adapter Ammeter Rectangular 90 Protection Wire Loop 919 Buzzer Crd Switch FBI CRD Screw Thdrol /- x 1/ Ty-Tt X Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

6 CHASSIS AND ENCLOSURES

7 CHASSIS AND ENCLOSURES Chassis 0 Drawbar Screw /- x / 17 Bumper Hood/Dash 19 Saddle 71X Clip Insulator 1/ Mtg. Hole 9 7X0 Dash Bolt, Carriage /- x / 197 Panel, Dash, L.H Clip Timmerman X010 Panel, Asm. Dash R.H Screw, Machine, Truss Head /- UNC x / Nut X0 Hood 9X Bumper Hood Plate Mtg Battery/Fuel 770 Bolt 191 Washer 1/ x 1/ x 1 Gauge Nut Grille /Lens Asm 9 107X99 Lens, Grille 99X0 Fender 1 1 Bracket, Fender Support 1797X0 Footrest, L.H X0 Footrest, R.H. 700 Bolt Screw Thdrol /- x 1/ TYT Bracket Asm Pivot Mower Rear Nut Lock w/ins. 1/ Washer 9/ x 7/ x Ga. 197 Bracket Grille LH 1 Screw Hex Wshd / x 7/ 19 Bracket Grille RH Bolt fin Hex 1/-0 x / 1017 Duct Air Engine 9 1 Screw Hex Wsh 9 177X Console 1 1 Rod Pivot Chassis/Hood 0 Bracket Exten Chassis Lh CRD 0 Bracket Exten Chassis Rh CRD 0 Support Battery CRD 17900X Cover Battery Backplate Asm CRD Bolt Rdhd Sqnk /- x -1/ Gr Washer 1/ x 1-1/ x Ga Nut, Keps Hex /- UNC Guard Trap Rod Pivot FBI CRD 17 Bracket Actuator Bagger CRD 1790X0 Knob Rod Brake Parking 079 Latch Asm Mulch/Bagger 7 09J Nut Weld 1901 Washer # Washer Lock # Screw Pan Hd Phillip 10- x / Nut, Push Screw Thdrol /- x 1/ Screw Thdrol /- x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol / Insert Lens Reflective 1 97H Retainer Spring Screw /- x 1/ 010 Cover Fender Rack CRD J Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =. mm. 7

8 DRIVE

9 DRIVE Transaxle Peerless 0- (Order parts from transaxle manufacturer) 1 Spring Brake Return 999 Pulley Transaxle Ring Retainer #100-0X Strap torque degrees 19 Rod Shift Fender Adjust Lt Clutch Asm Noram Pin, Cotter 1/ x X Washer Plate Shf. sq hole Bolt 1/- Unf Gr w/patch Washer, Lock Hvy Helical Nut, Lock Hex w/ins /- UNC 770 Bolt Hex /- UNC x 1 Gr Nut, Lock Hex w/wsh /- UNC 1 109X Knob Rd 1/-1 Plstc Thds Blk 1707 Rod, Brake CRD 0 Bracket Pnt Clutch Noram 7000 Nut 10X Spring, Rod, Brake 19 Washer 1/ x 1/ x Ga Pin, Cotter 1/ x / 177 Rod, Parking Brake 9 77 Cap, Parking Brake 1797 Bracket, Mfg. Transaxle 177 Shaft, Asm Pedal Foot 10X Bearing, Nylon 191 Washer 1/ x 1 x Ga. 7 17H Pin, Roll / x 1" 9 Pulley, Flat Bolt Fin Hex /- Unc x -/ 0 70J Spacer, Split 9 x 9 Bzp 191 Washer 1/ x 1/ x 1 Ga Pulley, Idler, V Groove Plasitc 107 Bellcrank Clutch Grnd Drv 9 1X Retainer, Belt Style Spring Bolt Hex Hd /- UNC x 1-1/ Nut, Crownlock /- UNC 10710X Link, Clutch X Spring, Return, Clutch Screw /- x 1-1/ 7 1 V-Belt Kev PMST CRD R Cover, Pedal Washer 177 Keeper, Belt Engine F-Proof Spacer Axle 7 79X Washer / x 1-1/ x Ga Ring, E 77 X Key, Square 7 7X Washer / x 1-/ x Ga. 79 M Key Woodruff Arm Shift PMST 0" Tires 7 Spring, Torsion Washer 17/ x / x Ga. 1 Link Shift CRD Pmst " Tires 9 97H Spring, Retainer Washer 9/ x / x 10 Ga Nut Lock Flg. /- UNC Bolt Hex FGHD /- x Gr 10 0 Bushing, Bellcrank Grnd Dr 190 Washer 1/ x x 10 Ga Washer Srred / ID x Bracket Shift Mount 19 9 Hub Tapered Flange Shift Lt Washer 9/ x 1-1/ x Ga Bolt Rdhd Sqnk 1/-0 x / Gr 7000 Nut Crownlock 1/-0 Unc 770 Bolt Hex Fin 1/-0 Unc x 1 Gr Washer / x.1 x 10 Ga. Bracket Pivot Lever 0 Screw /- x / 7 Bracket Support Shift CRD 9 Bolt Shoulder /- x Screw Thdrol /- x 1/ Ty-Tt 17 Shaft Asm Shift Front CRD PMST Keeper Flat Idler.0" CRD 17 9 Keeper Belt Idler 1." CRD X Washer Sintered 0 Pulley Flat Idler 1 0 Bracket Idler Ground Drive CRD Keeper Belt." Od V-Idler CRD Pulley V-Idler 1790 Screw Hexwsh Thdrol /- x -/ Screw thdrol /- x 1-1/ Bolt Carr Sh /- x 1-1/ Gr Bolt Hex 7/-0 x Shaft Asm Blade Rod Brake Secondary Screw /- x Bracket Cable Chassis 1700 Screw /- x Brace Shaft Brake Mtg. 170 Clip Retainer NOTE: All component dimensions given in U.S. inches 1 inch =. mm 9

10 STEERING ASSEMBLY

11 STEERING ASSEMBLY Steering Wheel 179 Axle Asm Cast Iron Lt 90 Spindle Assembly, L.H. 99 Spindle Assembly, R.H. H Washer, Thrust.7 x 1. 7X Washer / x 1-/ x Gauge Ring, Klip Link, Drag Washer, Lock 1 Spacer Brg Axle Front 1 Nut, Hex Flange Lock Shaft Assembly, Steering Screw /- x / 170 Rod, Tie 191 Washer / x / x Ga Washer Lock Hvy Hlcl Spr / 7000 Crownlock Nut /- Unf 1099 Bushing, Steering Screw TT #I0- x x / Flange 1017 Cap Wheel Steering Washer 1/ x -/ x 1 G 0 710H Nut Lock Center /- Unf L Adaptor, Steering Wheel 10X Boot, Steering Dash P/L Mtl 79X Washer / x 1-1/ x Gauge 170 Extension Steering X Cap, Spindle Nut Lock Hex / Bolt Fin Hex /- x 1-1/ 770 Bolt Fin Hex /- x 1 07 Spacer Brace Axle Bolt Rdhd Sq /- x -1/ 97 Brace Axle Steering Asm. 9 Bracket Susp Chassis Front 1" Washer Flat.71 x 1-1/ x Bolt Shoulder 7/-0 UNC Clip Steering NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

12 SEAT ASSEMBLY Seat 101 Bracket Pnt Pivot Seat (blk) 710 Bolt Fin Hex /- x 1 Blk 190 Washer Flat 1/ x 1 x 10 Ga 100 Clip Push In Hinged Nut Lock Hex w/ins /- 7 X Spring Seat Cprsn 0 Blk Zi Screw /- X 1-1/ 9 19 Washer 1/ X 1 X 1 Ga Pan Assembly Seat Tool-Free 9 Knob Seat Adj. Wingnut 1 X Bracket Pnt Mounting Switch 1 1X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/-0x1-1/ 1 9X Spacer Split 170X Spring Cprsn Plate SW 1.10 Ga X Nut Lock 1/ Lge Flg Gr Zinc 1 17 Bolt Shoulder /- Unc-A Nut Hex Lock w/ins / Washer 17/ X 1-/ X 1 Ga. 170X Bolt Shoulder /- X NOTE: All component dimensions given in U.S. inches. 1 inch =. mm 1

13 MAX +_90N MAX +_10N DECALS Decal Read Owner s Manual Sym 179 Decal Hp Engine 7X Decal 100 DBA 17 Decal Europe Stand Ce 9 90 Decal Bypass Decal Bat Dan/Poi P/L Sym Wpn 19 Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt Decal Chassis Hot Muffler Decal Saddle Brake Parking 9 Decal Chassis 19 0 Decal Backplate CRD Symbols 1 Decal Deck Sch 9 CRD Decal Lift Handle 17979X Pad Footrest R.H. 1797X Pad Footrest L.H. Manual Operator's (Euro) Manual Parts WHEELS & TIRES 1, 7,10, Cap Value Tire 19 Stem Value 10X Tire F Ts 1 X 0 - Service 990 Tube Inner Front #00 107X7 Rim Asm "front Service 7H Fitting Grease 7 900H Bearing Flange 1010X7 Rim Asm "rear Service 9 Tire R Ts x.- Service 10 71J Tube Rear 9 X Service 1077X Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

14 ENGINE OPTIONAL EQUIPMENT Spark Arrester Control Throt /Ch Screw Hex Thd Cut 1/-0 x 1/ Engine Briggs Model 7707 (Order Parts from Engine Manufacturer) 17 Muffler 1 91 Gasket 1 1 Id Tin Plated 1 Tube Drain Oil 0000 Washer Lock Ext Tooth / 97 Shield Browning/Debris Guard Arrestor Spark 1 0 Tank Fuel 107 Cap Asm Fule Top Vent N/Lany 7X Clamp Hose Blk Line Fuel 0" 1 1 Oil Drain Plug (Order from Enigne Manufacturer) 0 10X Bushing Snap Stem Tank fuel Screw Hexwsh Thdrol 1/-0x/ Screw Hexwsh Thdrol /- x / Washer 9/ X 7/ X ga Washer Lock Hvy Hlcl Spr / 1791 Stop Throttle Screw Hex Hd Cap /- x / Screw /-x1-1/ Nut Keps Hex 1/-0 Unc J Bushing NOTE: All component dimensions given in U.S. inches 1 inch =. mm

15 MOWER LIFT Washer Asm Inner Spring W/Plunger 1971 Shaft Asm. Lift 1077X Pin Groove E Ring #1-19 Washer 1/ x 1 x 1 Ga. 10X Bearing Nylon X Grip Handle 1X Button Plunger Black 9 Link Asm Lift L.H. 1 1 Link Asm Lift R.H. 1 99M Retainer Spring 1 17 Link Front 7000 Nut Jam Hex 1/-1 Unc Trunnion Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 Retainer Spring 1 9 Bearing, Pvt. Lift Nut Crownlock /- NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

16 MOWER

17 MOWER 1 Housing Asm. Mower 9 CRD 7100 Bolt Rdhd Sqnk /- Unc x / 9 Bracket Asm. S-Bar Chass 9 CRD Bracket Bar Sway Deck 9 CRD 99M Retainer Spring 7 Bar Sway 9 CRD 07 Bolt /- x 1. Gr Patched Washer Lock Hvy / Unplated Washer Hard Blade Mower vented Blade -1 Lh 9 CRD 1 17 Shaft Asm. W/Lower Bearing 1 77 Housing Mandrel Vented (Machd) 1 0X Bearing Ball Mandrel 1700 Blade -1 Rh 9 CRD Bolt Carriage /- x 1-1/ 19 7 Bolt Shoulder /- Thd Form 0 Bolt /- x 1. Gr Ptch Lhthd Nut Crown Lock /- Bracket Idler Sprt RR 9 CRD Bracket Idler Sprt RF 9 CRD Bracket Suspension LF 9 CRD Bracket Suspension RF 9 CRD 7 Brace Support Susp Frt CRD 7 Bracket Asm. Susp RR 9 CRD 7 Bracket Asm. Susp LR 9 CRD 179 Screw Thd Rolling Washer Spacer Mower Vented Mandrel Pulleys & 17 Nut Flg Top Lock Bracket Gauge Wheel Lf 9 CRD 179 Bracket Gauge Wheel Rf 9 CRD 17 Pulley Idler V-Groove Dim Washer / x 1/ x Ga Nut Crownlock /- Unc Nut Lock Flg /- 17 Cover Mandrel Lh 9 CRD 179 Cover Mandrel Rh 9 CRD 1779 Screw Thd Roll 1/-0 x / Arm Idler 9 CRD 7 Spacer Retainer Mower 1 9 Spring Tension Belt 7 109X Knob Rd /- Plstdc Thds Blk Hex-Belt 9 Mower 10AA 9 Shaft Asm W/Lwr Brg Rh Thd CRD 10 Keeper Belt Idler 1 17 Bolt Shoulder Wheel Gage Donut Wide Nut Centerlock /- Unc Washer / x 7/ x 1 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk /- Unc x / 1 Chute Bagger CRD 9cm 970 Bracket Clutch Cable Cable Clutch CRD Service 1 97 Washer Flat /" Type B 1 97 Spring Retainer Spring Retention Lvr Clutch Cable 1 97 Spacer Clutch Cable Rod Clutch Cable /" Screw Hex Thd Cut 1/-0 x 1/ Mandrel Asm Service Mandrel Asm CRD Lh Threads Replacement Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =. mm 17

18 BAGGER

19 BAGGER 1 9 Tube Handle Bagger CRD 710 Bolt Carriage 1/-0 x.0 Gr. 197X Nut Lock 1/ Lge Flg Gr. Zinc 99 Handle Bagger w/lvrs Blk CRD 7910 Screw Pan Head #10- x 1.0 Blk 7910 Screw Pan Hd Nut Wiz Lock Hex Serr/Hd 10-99X0 Cover Bagger Bolt Carriage 1/-0 x.d x Gr. 10 Tube Support Bagger CRD 719 Bracket Support Upper Bag CRD 1 9 Bracket Horizon Adj Bggr Lh CRD Bolt Rdhd Sht Sqnk /- x / Bolt Hex /- x -1/ Gr Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk / - Unc x / 191 Washer / x / x Ga Nut Lock Hex Flange /- 0 9 Bracket Horiz Adj Bggr RH CRD 1 00 Bag Asm CRD 71 Bracket Side Bagger CRD 7 Tube Upper Bagger CRD 7 Tube Pivot Bagger CRD 01 Tube Front Bagger CRD 7 Tube Lower Bagger CRD 7 99 Bufshing Snap Bagger CRD 77 Grip Handle Black 1 97H Retainer Spring 1" Zinc/Cad 7X Rivet Rd Hd Drilled / Dia 191 Washer 1/ x 1-1/ x Ga Plug Suport Bagger CRD Bolt /- x -1/ 9 09 Seal 7" 1 9 Bracket Vert Adj Bagger CRD Nut Lock Hex W/Ins /- Unc Pl NOTE: All component dimensions given in U.S. inches 1 inch =. mm 19