REPAIR PARTS MANUAL. MODEL NO. RER155H42E Lawn Tractor TR PRINTED IN U.S.A.

Transcription

1 MANUAL MODEL NO. RER1HE Lawn Tractor TR PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Lawn Tractor Model Number - RER1HE Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL... - CHASSIS AND ENCLOSURES... - DRIVE... - STEERING SEAT... 1 DECALS... 1 ENGINE... 1 MOWER LIFT... 1 MOWER DECK...-1 BAGGER...1-1

3 SCHEMATIC TRACTOR- -MODEL NO. RER1HE 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY A BLACK BLACK A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 1 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION OFF RUN/LIGHT RUN START CIRCUIT M+G+A1 B+A1 B+A1 B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. A RELAY H G F C E D A B

4 ELECTRICAL TRACTOR- -MODEL NO. RER1HE

5 ELECTRICAL TRACTOR- -MODEL NO. RER1HE 1 Battery 01 Bolt Hex Hd 1/-0 Unc X / 11 Switch Interlock 1 1 Harness Asm Light W/1J 1J Bulb Light # J Cable Battery Cable Battery Crd " Red 11 Fuse 1000 Nut Keps Hex 1/-0 Unc 1X Cable Ground Ga 1" Black 0 Switch Plunger Normal Op Olive 1 Switch Ignition 1001 Key Ign Molded 0 1 Harness Ign Crd Noram Bolt Flk Fin Hex 1/-0 Unc X 1/ Cover Terminal Red 11 Solenoid 10 Adapter Ammeter Rectangular 0 Protection Wire Loop 1 Buzzer Crd 10 Switch FBI CRD 100 Screw Thdrol /- x 1/ Ty-Tt 1 10X Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

6 TRACTOR- -MODEL NO. RER1HE CHASSIS AND ENCLOSURES

7 TRACTOR- -MODEL NO. RER1HE CHASSIS AND ENCLOSURES 1 10 Chassis 10 Drawbar 1001 Screw /- x / 1 Bumper Hood/Dash 1 Saddle 1X Clip Insulator 1/ Mtg. Hole X0 Dash Bolt, Carriage /- x / 1 Panel, Dash, L.H Clip Tinnerman 1 110X010 Panel, Asm. Dash R.H Screw, Machine, Truss Head /-1 UNC x / 1000 Nut 1 1X0 Hood 1 X Bumper Hood 0 10 Plate Mtg Battery/Tank Fuel 0 Bolt 11 Washer 1/ x 1/ x 1 Gauge 0000 Nut 1101 Grille /Lens Asm 10X Lens, Grille X0 Fender 1 1 Bracket, Fender Support 1X0 Footrest, L.H. 11X0 Footrest, R.H. 00 Bolt 100 Screw Thdrol /-1 x 1/ TYT 110 Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/-0 Unc 101 Washer / x / x Ga. 1 Bracket Grille LH 1 Screw Hex Wshd -1 x / 1 Bracket Grille RH 01 Bolt fin Hex 1/-0 Unc x. 101 Duct Air Engine 1 Screw Hex Wsh 1X Console 1 1 Rod Pivot Chassis/Hood 10 Bracket Exten Chassis Lh CRD 10 Bracket Exten Chassis Rh CRD 0 Support Battery CRD 100X Cover Battery 10 1 Backplate Asm CRD Bolt Rdhd Sqnk /- x -1/ Gr Washer 1/ x 1-1/ x Ga Nut, Keps Hex /- UNC Guard Trap 1 10 Rod Pivot FBI CRD 1 1 Bracket Actuator Bagger CRD 1 10X0 Knob Rod Brake Parking 1 0 Latch Asm Mulch/Bagger 1 0J Nut Weld Washer # Washer Lock # Screw Pan Hd Phillip 10- x / 1 Nut, Push Screw Thdrol /- x 1/ Screw Thdrol /-1 x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol /- 1 1 Insert Lens Reflective 1 H Retainer Spring Screw /-1 x 1/ 1010X Cover Fender Rack CRD - - J Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

8 TRACTOR- -MODEL NO. RER1HE DRIVE

9 DRIVE TRACTOR- -MODEL NO. RER1HE Transaxle Hydro Gear (Order parts from transaxle manufacturer) 1 Rod, Shift Fender Adjust Lt 10 Clutch Asm Pin, Cotter 1/ x Washer, Lock Hvy Helical 0000 Nut, Lock Hex w/ins /-1 UNC 1 10X Knob 10 Rod, Brake 10 Bracket asm Anti-Rot 000 Nut 10X Spring, Rod, Brake 1 Washer 1/ x 1/ x Ga. 001 Pin, Cotter 1/ x / 1 Rod, Parking Brake Cap, Parking Brake Bracket, Mfg. Transaxle 1 Shaft, Asm Pedal Foot CRD 101X Bearing, Nylon 11 Washer 1/ x 1 x Ga. 1H Pin, Roll / x 1" Pulley Flat Composite.0" 0 Bolt Fin Hex /- Unc x -/ 0 0J Spacer, Split x Bzp 11 Washer 1/ x 1/ x 1 Ga. 1 Pulley, Idler, V Groove Plasitc 10 Bellcrank Clutch Grnd Drv 1X Retainer, Belt Style Spring 0 0 Bolt Hex Hd /- UNC x 1-1/ Nut, Crownlock /- UNC 00 Nut Crownlock / X Link, Clutch. 100X Spring, Return, Clutch 1000 Screw /- x 1-1/ 1010 V-Belt Kev " 00 CRD R Cover, Pedal Washer 1 Keeper, Belt Engine F-Proof 1 1 Strap, Torque, Lh 1 Strap, Torque, Rh 10 Spacer, Split X Washer / x 1-1/ x Ga Ring, E 1X Key, Square X Washer / x 1-/ x Ga Asm, Shaft Spring, Torsion 111 Washer 1/ x / x Ga Link, Transaxle 1001 Control Asm Bypass Hydro H Spring, Retainer Nut Lock Flg. /- Unc 1 0 Bolt Hex FGHD /-1 x Gr 10 0 Bushing, Bellcrank Grnd Dr 10 Washer 1/ x x 10 Ga Washer Srrted /ID x Bracket Shift Mount 1 Hub Tapered Flange Shift Lt 0 10 Washer / x 1-1/ x Ga Bolt Rdhd Sqnk 1/-0 x / Gr 000 Nut Crownlock 1/-0 Unc 0 Bolt Hex Fin 1/-0 Unc x 1 Gr Washer / x.1 x 10 Ga. Bracket Pivot Lever 0 Screw /-1 x / Bracket Support Shift CRD Bolt Shoulder /-1 x.1 0 Plate Fastening Lt Screw Thdrol /- x 1/ Ty-Tt Shaft Asm Shifter Frt CRD 1 Keeper Flat Idler.0" CRD 1 Keeper Belt Idler 1." CRD 1 10X Washer Sintered 10 Pulley, Idler, Flat 1."CRD Bracket Idler Ground Drive CRD 1 Keeper Belt." Od V-Idler CRD Pulley V-Idler.0" Od CRD 1 10 Screw Hexwsh Thdrol /- x -/ Link Shift 1 1 Hub Tapered Round CRD Screw Thdrol /-1 x Nyliner Snap-In / 1 1 Bolt Shoulder /-1 Unc Bolt RDHD SQNK /-1 x Bolt Carr. Sh. /- x 1-1/ Gr Bolt Hex /-0 x 0 Washer Nylon Rear 1 10 Shaft Asm. Brake 1 1 Rod Brake Hydro Screw /- x. 10 Bracket Cable Chassis 100 Screw /- x 1 10 Brace Shaft Brake Mtg. 10 Clip Retainer 101 Bracket Pulley NOTE: All component dimensions given in U.S. inches 1 inch =. mm

10 10 TRACTOR- -MODEL NO. RER1HE STEERING ASSEMBLY

11 STEERING ASSEMBLY TRACTOR- -MODEL NO. RER1HE 1 11X Steering Wheel 1 Axle Asm Cast Iron Lt 0 Spindle Assembly, L.H. Spindle Assembly, R.H. H Washer, Thrust. x 1. X Washer / x 1-/ x Gauge Ring, Klip 10 1 Link, Drag Washer, Lock 1 1 Spacer Brg Axle Front 1 Nut, Hex Flange Lock 1 1 Shaft Assembly, Steering 1001 Screw /- x / 10 Rod, Tie 11 Washer / x / x Ga Washer Lock Hvy Hlcl Spr / 000 Crownlock Nut /- Unf 10 Bushing, Steering 1 Screw TT #I0- x x / Flange 1X Cap Wheel Steering 111 Washer 1/ x -/ x 1 G 0 10H Nut Lock Center /- Unf 1 100L Adaptor, Steering Wheel 10X Boot, Steering Dash P/L Mtl X Washer / x 1-1/ x Gauge 10 Extension Steering X Cap, Spindle Nut Lock Hex /-1 00 Bolt Fin Hex /-1 x 1-1/ 0 Bolt Fin Hex /- Unc x 1 Gr. 0 Spacer Brace Axle 101 Bolt Rdhd Sq /- x -1/ Brace Axle 1 11 Steering Asm. Bracket Susp Chassis Front 1" 1 Washer Flat.1 x 1-1/ x.1 1 Bolt Shoulder /-0 UNC 1 1 Clip Steering NOTE: All component dimensions given in U.S. inches. 1 inch =. mm.

12 SEAT ASSEMBLY TRACTOR- -MODEL NO. RER1HE Seat 101 Bracket Pnt Pivot Seat (blk ) 10 Bolt Fin Hex /- Unc x 1 10 Washer Flat 1/ x 1 x 10 Ga. 100 Clip Push In Hinged 0000 Nut Lock Hex w/ins /- Unc 1X Spring Seat Cprsn 0 Blk Zi 1000 Screw /- X 1-1/ 1 Washer 1/ X 1 X 1 Ga 10 1 Pan Assembly Seat Tool-Free Knob Seat Adj. Wingnut 1 X Bracket Pnt Mounting Switch 1 X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/-0x1-1/ 1 X Spacer Split 10X Spring Cprsn Plate SW 1.10 Ga 1 1X Nut Lock 1/ Lge Flg Gr Zinc 1 11 Bolt Shoulder /-1 Unc-A 0000 Nut Hex Lock w/ins / Washer 1/ X 1-/ X 1 Ga. 101X Bolt Shoulder /-1 X NOTE: All component dimensions given in U.S. inches. 1 inch =. mm 1

13 MAX +_0N MAX +_10N DECALS TRACTOR- -MODEL NO. RER1HE Decal Read Owner s Manual Sym 1 Decal Hp Engine 1 Decal Hood Rh 1 Decal Hood Lh 1X Decal 100 DBA 10 Decal Ins Strg Whl 1 Decal Europe Stand Ce 1 Decal Fender Logo Decal Bat Dan/Poi P/L Sym Wpn 1 Decal Mower Cut Finger Symbol 1 1 Decal Brake/Clutch Symbol Lt 1 1 Decal Chassis Hot Muffler 1 10 Decal Saddle Brake Parking 1 1 Decal Chassis 1 0 Decal Bypass Fender 0 1 Decal Enviro Deck 1 Decal Deck Sch CRD 1 Decal Lift Handle 1 Manual Operator's (Euro) 1 Manual Operator's (Scan) 110 Manual Parts WHEELS & TIRES 1,,10, 1 1 Cap Value Tire 1 Stem Value 10X Tire F Ts 1 X 0 - Service 0 Tube Inner Front #00 10X1 Rim Asm "front Service H Fitting Grease 00H Bearing Flange 1010X1 Rim Asm "rear Service 1X Tire R Ts 1 x.- Service 10 1J Tube Rear X Service 10X Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

14 ENGINE TRACTOR- -MODEL NO. RER1HE OPTIONAL EQUIPMENT Spark Arrester 1 10 Control Throt /Ch 100 Screw Hex Thd Cut 1/-0 x 1/ Engine Briggs Model U0 (Order Parts from Engine Manufacturer) 1 Muffler Exhaust B&S Lt 1 1 Gasket 1 1 Id Tin Plated 1 1 Tube Drain Oil Easy Elbow 0000 Washer Lock Ext Tooth / Shield Browning/Debris Guard 110 Arrestor Spark 1 10 Tank Fuel 10 Cap Asm Fule Top Vent N/Lany 1X Clamp Hose Blk 100 Line Fuel 0" 11 Plug Drain Oil Easy 0 10X Bushing Snap 1 1 Stem Tank Fuel 101 Screw Hexwsh Thdrol 1/-0x/ Screw Hexwsh Thdrol /- x / 101 Washer / X / X ga Washer Lock Hvy Hlcl Spr / 11 Stop Throttle 1001 Screw Hex Hd Cap /-1 x / 1000 Screw /-x1-1/ Nut Keps Hex 1/-0 Unc J Bushing NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

15 MOWER LIFT TRACTOR- -MODEL NO. RER1HE Washer Asm Inner Spring W/Plunger 11 Shaft Asm. Lift 10X Pin Groove E Ring #1-1 Washer 1/ x 1 x 1 Ga. 101X Bearing Nylon 101X Grip Handle 1X Button Plunger Black Link Asm Lift L.H. 1 1 Link Asm Lift R.H. 1 1 M Retainer Spring 1 1 Link Front 000 Nut Jam Hex 1/-1 Unc 1 1 Trunnion Nut Lock w/wsh 1/-1 Unc 1 1 Arm Suspension Mower 0 Retainer Spring 1 Bearing, Pvt. Lift. 000 Nut Crownlock /- NOTE: All component dimensions given in U.S. inches 1 inch =. mm

16 TRACTOR- -MODEL NO. RER1HE MOWER

17 MOWER TRACTOR- -MODEL NO. RER1HE 1 0 Housing Asm. Mower 100 Bolt Rdhd Sqnk /-1 Unc x / Bracket Asm. S-Bar Chass Bracket Bar Sway Deck M Retainer Spring Bar Sway 0 Bolt /- x 1. Gr Patched Washer Lock Hvy / Unplated Washer Hard Blade Mower vented 10 Blade -1 Lh 1 1 Shaft Asm. W/Lower Bearing 1 1 Housing Mandrel Vented (Machd) 1 0X Bearing Ball Mandrel 11 Blade -1 Rh Bolt Carr /- x 1-1/ 1 1 Bolt Shoulder /-1 Thd Form 0 Bolt /- x 1. Gr Ptch Lhthd Nut Crown Lock /-1 Bracket Idler Sprt RR Bracket Idler Sprt RF 10 Bracket Suspension LF 11 Bracket Suspension RF Brace Support Susp Frt CRD 1 Bracket Asm. Susp RR Bracket Asm. Susp LR 1 Screw Thd Rolling 1 1 Washer Spacer Mower Vented 10 Mandrel Pulleys 1 Nut Flg Top Lock 1 Bracket Gauge Wheel RF/LR 10 Bracket Gauge Wheel LF/LR 1 Pulley Idler V-Groove Dim. 1 Washer / x 1/ x Ga 1 Spacer Hub Arm Idler 0 Bolt RhHd /- Unc x -/ Gr Nut Crownlock /- Unc Nut Lock Flg /- 1 Cover Mandrel Lh 1 Cover Mandrel Rh 1 Screw Thd Roll 1/-0 x / Arm Idler 1 11 Spring Tension Belt 10X Knob Rd /- Plstc Thds Blk 1 Hex-Belt Mower Shaft Asm W/Lwr Brg Rh Thd CRD 10 Keeper Belt Idler 1 1 Bolt Shoulder 1 Wheel Gage Donut Wide 00 Nut Centerlock /- Unc 11 Washer / x / x 1 Ga Bolt Carr Sh /- x 1-1/ Gr 1 00 Bolt Rdhdsqnk /-1 Unc x / 1 Chute Bagger CRD cm 0 Bracket Clutch Cable 1 10 Clutch Cable 1 Washer Flat /" Type B 1 Spring Retainer 1 1 Spring Retention Lvr Cltch Cab 1 Spacer Clutch Cable 1 Rod Clutch Cable /" Screw Hex Thd Cut 1/-0 x 1/ 0 10 Guide Belt -- 1 Mandrel Asm Service -- Mandrel Asm CRD Lh Threads SVC Deck Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1

18 1 TRACTOR- -MODEL NO. RER1HE BAGGER

19 BAGGER TRACTOR- -MODEL NO. RER1HE 1 Tube Handle Bagger CRD 10 Bolt Carriage 1/-0 x.0 Gr. 1X Nut Lock 1/ Lge Flg Gr. Zinc Handle Bagger w/lvrs Blk CRD 10 Screw Pan Head #10- x 1.0 Blk 10 Screw Pan Hd Nut Wiz Lock Hex Serr/Hd 10- X0 Cover Bagger 101 Bolt Carriage 1/-0 x.d x Gr Tube Support Bagger CRD 1 Bracket Support Upper Bag CRD 1 Bracket Horizon Adj Bggr Lh CRD 1 00 Bolt Rdhd Sht Sqnk /- x / Bolt Rdhd Sqnk /- x -1/ Gr. 1 M Retainer Spring 0000 Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk / -1 Unc x / 1 11 Washer / x / x Nut Lock Hex Flange /-1 0 Bracket Horiz Adj Bggr RH CRD Bag Asm CRD 1 Bracket Side Bagger CRD Tube Upper Bagger CRD Tube Pivot Bagger CRD 101 Tube Front Bagger CRD Tube Lower Bagger CRD Bushing Snap Bagger CRD Grip Handle 1 H Retainer Spring 1" Zinc/Cad X Rivet Rd Hd Drilled / Dia 0 Plug Mulch 0 Handle Mulcher Pin Mulcher 11 Washer 1/ x 1-1/ x Ga. 101 Plug Support 0100 Bolt /-1 x -1/ 10 Seal Trim " 1 Bracket Vert Adj Bagger CRD 0000 Nut Lock Hx W/Ins / NOTE: All component dimensions given in U.S. inches 1 inch =. mm 1