REPAIR PARTS MANUAL. MODEL NO. RER17H42A Lawn Tractor JH PRINTED IN U.S.A.

Transcription

1 MANUAL MODEL NO. RER17H4A Lawn Tractor JH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - RER17H4A Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL CHASSIS DRIVE STEERING SEAT... 1 DECALS... 1 ENGINE MOWER LIFT MOWER DECK BAGGER

3 SCHEMATIC TRACTOR- -MODEL NO. RER17H4A 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY 7 7A BLACK BLACK 7 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 14 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION OFF RUN/LIGHT RUN START CIRCUIT M+G+A1 B+A1 B+A1 B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 7 7A RELAY H G F C E D A B

4 ELECTRICAL TRACTOR- -MODEL NO. RER17H4A

5 ELECTRICAL TRACTOR- -MODEL NO. RER17H4A Battery 1 Volt AMP Wet Bolt Hex Hd 1/4-0 Unc X /4 14 Switch Interlock Push-In 1 11 Harness Asm Light W/41J 41J Bulb Light # J Cable Battery Ga " Red 97 Cable Battery Crd " Red 171 Fuse Nut Keps Hex 1/4-0 Unc 177X Cable Ground Ga 1" Black Switch Plunger Normal Op Olive 17 Switch Ignition Key Ign Molded Harness Ign Crd Noram Bolt Flk Fin Hex 1/4-0 Unc X 1/ 4 Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop 9419 Buzzer Crd 9 99 Switch FBI CRD 1700 Screw Slftp #10- x 1/ Ty-Ab Screw Thdrol /- x 1/ Ty-Tt X Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

6 TRACTOR- -MODEL NO. RER17H4A CHASSIS AND ENCLOSURES

7 TRACTOR- -MODEL NO. RER17H4A CHASSIS AND ENCLOSURES 1 91 Chassis Stamping 0 Drawbar Screw /- x /4 17 Bumper Hood/Dash 19 Saddle 471X Clip Insulator 1/ Mtg. Hole 9 47X0 Dash Bolt, Carriage /- x /4 197 Panel, Dash, L.H Clip Tinnerman Grille P/L X010 Panel, Asm. Dash R.H Screw, Machine, Truss Head /-1 UNC x / Nut X0 Hood Assembly 1 9X Bumper Hood Plate Mtg. Battery/Fuel Tank Bolt 191 Washer 1/ x 1/ x 1 Gauge Nut 177 Grille/Lens Asm X99 Lens, Grille 17019X0 Fender 1 1 Bracket, Fender Support 1047X0 Footrest, L.H X0 Footrest, R.H. 700 Bolt Screw Thdrol /-1 x 1/ TYT 94 Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/4-0 UNC Washer 9/ x 7/ x Ga Bracket Grille LH Screw Hex Wshd -1 x 7/ 1449 Bracket Grille RH Bolt, Fin Hex 1/4-0 UNC x Duct Air Engine PL/LT Nut Crownlock 1/4-0 Unc 10 71R Clip Line Fuel 1/ Mtg. Hole Rod Pivot Chassis/Hood 170 Bracket Exten Chassis Lh CRD Bracket Exten Chassis Rh CRD 4 0 Support Battery CRD 74X4 Cover Battery CRD Lt Support Asm. Backplate WLDMNT Bolt, RDHD SHT NK 1/4-0 x 1-1/ 9 197X Nut, Lock 1/4 LGE FLG Gr. Zinc Backplate Asm CRD Bolt Rdhd Sqnk /- x -1/ Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /- UNC Bracket Switch FBI CRD 17 1 Guard Door Rear CRD Pin Hinge Pivot Spring Bagger Top LH Black Pin Cotter / x /4 Cad Zinc Rod Pivot FBI CRD 1 19 Washer 1/ x 1/ x Ga Bracket Actuator Bagger CRD Tube Lever Switch FBI CRD Latch Asm Mulch/Bagger 17 09J Nut Weld Washer # Washer Lock # Screw Pan Hd Phillips 10-4 x / Screw /- x 1-1/ Screw Truss 1/4-0 x /4 Tap/R Nut, Push Screw Thdrol /-1 x 1/ Screw Thdrol /- x 1/ Screw Hexwsh Thdr /- x / Insert Lens Reflect Bolt Carr J Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 7

8 TRACTOR- -MODEL NO. RER17H4A DRIVE

9 DRIVE TRACTOR- -MODEL NO. RER17H4A Transaxle ( Order part from transaxle manufacturer) Hydro Gear Model Rod Shift Fender Adjust Clutch Asm Noram Pin Cotter 1/ x 1 CAD Washer Lock Hvy Helical Bolt Hex /-1 Gr Nut Lock Hex W/Ins /-1 Unc P 1 109X Knob, Round 1/ Rod, Brake Hydro Bracket Clutch Noram Nut Hex Jam /- 10X Spring, Brake Rod 19 Washer 1/ x 1/ x Ga Pin Cotter 1/ x /4 CAD Rod, Parking Brake 9 77 Cap, Parking Brake 99 Bracket, Transaxle Bolt Hex Hd /-1 Unc x / Bolt Rdhd Sqnk /-1 unc x / Shaft, Foot Pedal 101X Bearing, Nylon 191 Washer 1/ x 1 x Ga 7 17H Pin, Roll 9 Pulley, Flat Bolt Fin Hex /- x / J Spacer, Split Washer 1/ x 1/ x 1 Gauge Pulley, Idler, V-Groove Bellcrank Assembly 49 1X Retainer, Belt Bolt Hex Hd /- x 1 1/ Nut Crownlock /- UNC 7000 Nut Crownlock /-1 UNC 10710X Link, Clutch 10709X Spring, Return, Clutch Bolt Fin Hex /- UNC x 1-1/ V-Belt, Ground Drive Screw /- x /4 R Cover, Pedal 14 Pulley, Engine Washer 1477 Keeper Belt Engine Strap Torque Lh Hydro 7 91 Strap Torque Rh Hydro Spacer, Split 7 749X Washer / x 1-1/4 x Gauge E-Ring 77 1X Key, Square 7 74X Washer / x 1-/ x Gauge Shaft Asm. Cross 17X Spring Torsion Washer 17/ x /4 x Ga Link Transaxle Rod Bypass CRD H Retainer Spring 1" Zinc/Cad Nut Lock Flg /-unc Washer / x / x Ga Bushing Bellcrank 190 Washer 1/ x x 10 Ga Bolt Hex Hd /-1 UNC x Washer Srrted /ID x Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr Washer / x.1 x 10 Ga Bracket Pivot Lever 0 Screw /-1 x / 7 Bracket Support Shift CRD 49 Bolt Shoulder /-1 x Plate Fastening Cross Shf. Stlt/CRD Screw Thdrol /- x 1/ Shaft Asm Shifter Frt CRD Washer Lock 1/ Keeper Flat Idler 17 9 Keeper Belt Idler X Washer Sintered 10 Pulley Flat Idler Bracket Idler Ground Drive CRD 1 4 Keeper Belt."OD V-Idler CRD 1 Pulley V-Idler.0"OD CRD Scr Hexwsh Thdrol /- x -/ Link shift CRD Hydro 1 14 Hub Tapered Round CRD Screw Thdrol /- x 1-1/ Nyliner Snap-In /" ID Bolt Shoulder /-1unc Bolt RDHD SQNK /-1unc x Bolt Carr Sh /- x 1-1/ Gr Bolt, Hex 7/-0 x Washer 1/ x 7/ x Washer Nylon Rear Bracket Idler Rear LH CRD Bolt Carr /-1unc x 1 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 9

10 10 TRACTOR- -MODEL NO. RER17H4A STEERING ASSEMBLY

11 STEERING ASSEMBLY TRACTOR- -MODEL NO. RER17H4A X4 Steering Wheel 179 Axle Asm Cast Iron LT 940 Spindle Assembly, L.H Spindle Assembly, R.H. H Washer, Thrust.7 x 1. 74X Washer / x 1-/ x Gauge Ring, Klip 10 9 Link, Drag Washer, Lock 1 1 Spacer Brg Axle Front Nut, Hex Flange Lock Shaft Assembly, Steering Washer, Thrust.1 x.70 x Support, Shaft 7 Screw Hex Wshhd Torx 1 Pittman Shaft Assembly 1440 Bracket, Steering 7 74 Gear, Sector Screw /- x /4 170 Rod, Tie 191 Washer / x /4 x Ga Washer Lock Hvy Hlcl Spr / Locknut /-4 Unf 1099 Bushing, Steering Screw TT #I0- x x / Flange 174X4 Cap Wheel Steering Washer 1/ x -/ x 1 Gauge H Nut Lock Center /-4 Unf L Adaptor, Steering Wheel X4 Boot, Steering Dash P/L Mtl 4 749X Washer / x 1-1/4 x Gauge Extension Steering Non-Adjust 4 X Cap, Spindle Nut Lock Hx W/Ins /-1 UNC Bolt Fin Hex /-1 UNC x 1-1/4 790 Kit, Steering Assembly, Service 7470 Bolt Fin Hex /- unc. x 1 Gr. 07 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sqnk /-unc x -1/4 97 Brace Axle Washer 1/ x 1-1/4 x 1 Ga Bolt Hex Nylon /- x /4 9 Bracket Susp Chassis Front 1" Bracket Cable Clutch Chassis 9 Retainer Spring Washer Flat.71 x 1-1/ x.14 NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

12 SEAT ASSEMBLY TRACTOR- -MODEL NO. RER17H4A Seat 1401 Bracket Pnt Pivot Seat (blk ) 1400 Clip Push In Hinged X Spring Seat Cprsn 0 Blk Zi Screw /- X 1-1/ Washer 1/ X 1 X 14 Ga Pan Pnt Seat 1 4X Bracket Pnt Mounting Switch 1 4X Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/4-0x1-1/ Spacer Split 0X Spring Cprsn Plate SW 1.10 Ga X Nut Lock 1/4 Lge Flg Gr Zinc Bolt Shoulder /-1 Unc-A Nut Hex Lock w/ins / Bolt Hex Black Washer 17/ X 1-/ X 1 Ga. 1701X Bolt Shoulder /-1 X Washer Lock Hvy Hlcl Spr 1/ NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm 1

13 MAX +_90N MAX +_10N DECALS TRACTOR- -MODEL NO. RER17H4A Decal Read Owner s Manual Sym 1704 Decal Hp Engine 1 Decal Hood Rh 4 17 Decal Hood Lh 17X Decal 100 DBA Decal Ins Strg Whl 1447 Decal Europe Stand Ce 9 Decal Fender Logo Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt 1 99 Decal Warn Back Plate CRD Decal Chassis Hot Muffler 1 91 Decal Oper Bag Presence CRD 9 Decal Drawbar Load Limit Decal Saddle Brake Parking Decal Chassis Decal Bypass Fender Decal Enviro Deck 1 Decal Deck Sch 9 CRD Decal Hood HP Decal Lift Handle Manual Operator's (Euro) Manual Operator's (Scan) Manual Parts WHEELS & TIRES 1, 7 4,10, Cap Value Tire 19 Stem Value 10X Tire F Ts 1 X 0 - Service Tube Inner Front #00 107X47 Rim Asm "front Service 7H Fitting Grease H Bearing Flange 1010X47 Rim Asm "rear Service 9 14 Tire R Ts 0 x - Service 10 71J Tube Rear 9 X Service 10477X4 Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

14 ENGINE TRACTOR- -MODEL NO. RER17H4A OPTIONAL EQUIPMENT Spark Arrester 14

15 ENGINE TRACTOR- -MODEL NO. RER17H4A Control Throt /Ch Lh Screw Hex Thd Cut 1/4-0x/ T Engine Briggs Model 707 (Order Parts from Engine Manufacturer) 4 17 Muffler Exhaust B&S Lt 1 91 Gasket 1 1 Id Tin Plated Tube Drain Oil Easy 0000 Washer Lock Ext Tooth / 97 Shield Browning/Debris Guard Arrestor Spark Tank Fuel.00 Fr 1407 Cap Asm Fuel Top Vent N/Lany 147X Clamp Hose Blk Line Fuel 0" 141 Plug Drain Oil Easy Screw Hexwsh Thdrol 1/4-0 x / Screw Hexwsh Thdr /- x / Washer 9/ X 7/ X ga Washer Lock Hvy Hlcl Spr / 1791 Stop Throttle 00 Rpm Screw Hexhd Cap /-1 x / Screw /-x1-1/ Nut Keps Hex 1/4-0 Unc NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

16 MOWER LIFT TRACTOR- -MODEL NO. RER17H4A

17 MOWER LIFT TRACTOR- -MODEL NO. RER17H4A Washer Asm Inner Spring W/Plunger Shaft Asm. Lift 1077X Pin Groove E Ring #1-19 Washer 1/ x 1 x 1 Ga. 101X Bearing Nylon X Grip Handle 14X Button Plunger Black 9 Link Asm Lift L.H. 1 1 Link Asm Lift R.H M Retainer Spring 1 17 Link Front 7000 Nut Jam Hex 1/-1 Unc Trunnion Blk Zinc Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 Retainer Spring 1 9 Bearing, Pvt. Lift. Spherical Nut Crownlock /-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 17

18 1 TRACTOR- -MODEL NO. RER17H4A MOWER

19 MOWER TRACTOR- -MODEL NO. RER17H4A 1 90 Housing Asm. Mower Bolt Rdhd Sqnk /-1 Unc x /4 9 Bracket Asm. S-Bar Chass 4 97 Bracket Bar Sway Deck 499M Retainer Spring 7 Bar Sway 07 Bolt /-4 x 1. Gr Patched Washer Lock Hvy / Unplated Washer Hard Blade Mower vented 1740 Blade -1 Lh Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) 1 04X Bearing Ball Mandrel 1741 Blade -1 Rh Bolt Carr /- x 1-1/ Bolt Shoulder /-1 Thd Form 0 44 Bolt /-4 x 1. Gr Ptch Lhthd Nut Crown Lock /-1 9 Bracket Idler Sprt RR 9 Bracket Idler Sprt RF Bracket Suspension LF 9171 Bracket Suspension RF 7 Brace Support Susp Frt CRD Bracket Asm. Susp RR 9 Bracket Asm. Susp LR 177 Screw Thd Rolling Washer Head Washer Spacer Mower Vented Mandrel Pulleys 17 Nut Flg Top Lock Cntr B 9/ Bracket Gauge Wheel Lf 179 Bracket Gauge Wheel Rf 147 Pulley Idler V-Groove Dim Washer / x 1/ x Ga 91 Spacer Hub Arm Idler 9 70 Bolt RhHd /- Unc x -/4 Gr Nut Crownlock /- Unc Nut Lock Flg /- Unc Cover Mandrel Lh Cover Mandrel Rh Screw Thd Roll 1/4-0 x / 949 Arm Idler 1 94 Spring Tension Belt 7 109X Knob Rd /- Plstc Thds Blk 917 Hex-Belt Mower 9 4 Shaft Asm W/Lwr Brg Rh Thd CRD 4 10 Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide 7900 Nut Centerlock /- Unc Washer / x 7/ x 14 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk /-1 Unc x /4 1 Chute Bagger CRD 9cm 970 Bracket Clutch Cable Clutch Cable CRD Washer Flat /" Type B Spring Retainer Spring Retention Lvr Cltch Cab 1 97 Spacer Clutch Cable Rod Clutch Cable /" Screw Hex Thd Cut 1/4-0 x / Guide Belt CRD Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Deck Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 19

20 0 TRACTOR- -MODEL NO. RER17H4A BAGGER

21 BAGGER TRACTOR- -MODEL NO. RER17H4A Tube Handle Bagger CRD Bolt Carriage 1/4-0 x.0 Gr. 197X Nut Lock 1/4 Lge Flg Gr. Zinc 4 99 Handle Bagger w/lvrs Blk CRD Screw Pan Head #10-4 x 1.0 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd X0 Cover Bagger Plastic CRD Bolt Carriage 1/4-0 x.d x Gr Tube Support Bagger CRD 719 Bracket Support Upper Bag CRD 1 9 Bracket Horizon Adj Bggr Lh CRD Bolt Rdhd Sht Sqnk /- x / Bolt Hex /- x -1/ Gr M Retainer Spring Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk / -1 Unc x / Washer / x /4 x Nut Lock Hex Flange / Bracket Horiz Adj Bggr RH CRD 1 70 Bag Asm CRD 71 Bracket Side Bagger CRD 7 Tube Upper Bagger CRD 4 7 Tube Pivot Bagger CRD 74 Tube Front Bagger CRD 7 Tube Lower Bagger CRD 7 99 Bushing Snap Bagger CRD 1709 Grip Handle H Retainer Spring 1" Zinc/Cad 7X Rivet Rd Hd Drilled / Dia 90 Plug Mulch 4 70 Handle Mulcher 7 Pin Mulcher 191 Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt /-1 x -1/ Seal " (Long) Seal 7" (Short) 41 9 Bracket Vert Adj Bagger CRD Nut Lock Hex W/Ins /-1 Unc NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1