REPAIR PARTS MANUAL. MODEL NO. WZ15542RDHD Lawn Tractor. Ihr Ersatzteilspezialist im Internet

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1 MANUAL MODEL NO. WZ14RDHD Lawn Tractor 1-0 Rev JH PRINTED IN U.S.A.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor Model Number - WZ14RDHD Part Number Part Description TABLE OF CONTENTS SCHEMATIC... ELECTRICAL CHASSIS DRIVE STEERING SEAT... 1 DECALS... 1 ENGINE MOWER LIFT MOWER DECK BAGGER WARRANTY...

3 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO SCHEMATIC 1VDC RED AMMETER (OPTIONAL) A RED FUSE BATTERY RED STARTER SOLENOID STARTER M WHITE BLACK B S M BLACK G L A1 A BLACK CLUTCH / BRAKE (PEDAL UP) ATT'MENT CLUTCH (CLUTCH OFF) FBI BUZZER FBI SWITCH BLACK ORANGE GREEN GREEN SEAT SWITCH (NOT OCCUPIED) OPERATOR PRESENCE RELAY 7 0 7A BLACK BLACK 7 0 7A BAGGER RELAY BAGGER INTERLOCK (NO BAG, CHUTE OR PLUG) BLACK 7 0 BLUE BLACK FUEL LINE CARBURETOR SOLENOID (IF SO EQUIPPED) RED RED 7A MOWER ENGAGED RELAY IGNITION UNIT CHARGING SYSTEM OUTPUT AMP 00 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) VOLTS AC 00 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR LIGHTING SYSTEM OUTPUT AMP 00 RPM 14 VOLTS AC 00 RPM (LIGHTS OFF) IGNITION SWITCH BROWN BLACK POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN B+A1 START B + S + A1 MAKE NONE A+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS PTO SWITCH POSITION CIRCUIT OFF C + G, B + H ON C + F, B + E, A + D HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 7 7A 0 RELAY H G F C E D A B

4 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO ELECTRICAL

5 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO ELECTRICAL 1 4- Battery Bolt Hex Hd 1/4-0 Unc X / Switch Interlock Harness Asm Light W/41J Bulb Light # Cable Starter Ga 11" Red 9-7 Cable Battery Crd " Red Fuse Nut Keps Hex 1/4-0 Unc Cable Ground Ga 1" Black Switch Plunger Normal Op Olive Switch Ignition Key Ign Molded Indak Harness Ign Bolt Flk Fin Hex 1/4-0 Unc X 1/ Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop Buzzer Crd Switch FBI CRD Screw Thdrol /- x 1/ Ty-Tt Relay Asm NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm.

6 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO CHASSIS AND ENCLOSURES

7 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO CHASSIS AND ENCLOSURES Chassis Drawbar Screw /- x Bumper Hood/Dash 1 9- Saddle Clip Insulator 1/ Mtg. Hole Dash Bolt, Carriage /- x / Panel, Dash, L.H Clip Tinnerman Grille P/L Panel, Asm. Dash R.H Screw, Machine, Truss Head /-1 UNC x / Nut 17-7 Hood Assembly Bumper Hood Plate Mtg. Battery/Fuel Tank Bolt Washer 1/ x 1/ x 1 Gauge Nut Grille Lens Asm Lens Fender 1 1- Bracket, Fender Support Footrest, L.H Footrest, R.H Bolt Screw Thdrol /-1 x 1/ TYT Bracket Asm Pivot Mower Rear Nut Lock w/insert 1/4-0 UNC Washer 9/ x 7/ x Ga Bracket Grille Lh Screw Hex Wshd -1 x 7/ Bracket Grille Rh Bolt, Fin Hex 1/4-0 UNC x Duct Air Engine Pl/Lt Screw Hex 1/4-1/ Console Rod Pivot Chassis/Hood 1 4- Bumper Extrusion 1 0- Bracket Exten Chassis Lh CRD 1 0- Bracket Exten Chassis Rh CRD 4-0 Support Battery CRD Cover Battery CRD Lt Backplate Asm CRD Bolt Rdhd Sqnk /- x -1/ G Washer 1/ x 1-1/4 x Ga Nut, Keps Hex /- UNC Trap Door CRD Rod Pivot FBI CRD Bracket Actuator Bagger CRD Knob Rod Latch Asm Multch Bagger Nut Weld.7/.04 # Washer # Washer Lock # Screw Pan Hd Phillips 10-4 x / Nut Push Screw /- x 1/ Screw Thdrol /-1 x 1/ Screw Thdrol /- x 1/ Screw Hex Wsh Thdrol /- x / Insert Lens Reflective Retainer Spring 1" Screw /-1 x 1/ Screw /-1 x / Cover Fender Rack CRD Plug, Button NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 7

8 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO DRIVE

9 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO DRIVE Transaxle Hydro Gear (Order parts from transaxle manufacturer) -19 Rod, Shift Fender Adjust Lt Clutch Noram Pin, Cotter 1/ x Washer, Lock Hvy Helical Nut, Lock Hex w/ins /-1 UNC Nut Lock / Knob Rod, Brake Nut 10 - Spring, Rod, Brake Washer 1/ x 1/ x Ga Pin, Cotter 1/ x / Rod, Parking Brake Cap, Parking Brake Bracket, Mfg. Transaxle Shaft, Asm Pedal Foot CRD Bearing, Nylon Washer 1/ x 1 x Ga Pin, Roll / x 1" 9- Pulley Flat Composite.0" Bolt Fin Hex /- Unc x -/ Spacer, Split 9 x 9 Bzp Washer 1/ x 1/ x 1 Ga Washer 11/ x / x 1 Ga Pulley, Idler, V Groove Plasitc Bellcrank Clutch Grnd Drv Retainer, Belt Style Spring Bolt Hex Hd /- UNC x 1-1/ Nut, Crownlock /- UNC Nut Crownlock / Link, Clutch Spring, Return, Clutch Screw /- x 1-1/ V-Belt Kev 11" 00 CRD Cover, Pedal Washer Keeper, Belt Engine F-Proof Strap, Torque, Lh Strap, Torque, Rh Spacer, Split Washer / x 1-1/4 x Ga Ring, E Key, Square Washer / x 1-/ x Ga Asm, Shaft 7-11 Spring, Torsion Washer 17/ x /4 x Ga Link, Transaxle Control Asm Bypass Hydro Spring, Retainer Nut Lock Flg. /- Unc Bolt Hex FGHD /-1 x Gr 10-0 Bushing, Bellcrank Grnd Dr Washer 1/ x x 10 Ga Washer Srrted /ID x Bracket Shift Mount Hub Tapered Flange Shift Lt Washer 9/ x 1-1/4 x Ga Bolt Rdhd Sqnk 1/4-0 x /4 Gr Nut Crownlock 1/4-0 Unc Bolt Hex Fin 1/4-0 Unc x 1 Gr Washer / x.1 x 10 Ga. - Bracket Pivot Lever -0 Screw /-1 x / 7 - Bracket Support Shift CRD 4-9 Bolt Shoulder /-1 x Plate Fastening Lt Screw Thdrol /- x 1/ Ty-Tt Shaft Asm Shifter Frt CRD Keeper Flat Idler.0" CRD Keeper Belt Idler 1." CRD Washer Sintered 10-0 Pulley, Idler, Flat 1."CRD Bracket Idler Ground Drive CRD Keeper Belt." V-Idler CRD Pulley V-Idler.0" Od CRD Screw Hexwsh Thdrol /- x -/ Link Shift 1-14 Hub Tapered Round CRD Screw Thdrol /-1 x Nyliner Snap-In / Bolt Shoulder /-1 Unc Bolt RDHD SQNK /-1 x Bolt Carr. Sh. /- x 1-/4 Gr Bolt Hex 7/-0 x Washer Nylon Rear Shaft Asm. Brake Rod Brake Hydro Screw /- x Bracket Cable Chassis Screw /- x Brace Shaft Brake Mtg Clip Retainer Bracket Pulley Pulley Idler Screw Hex Wsh Thdrol /- x / Bracket Clutch Mounting Spacer Idler Chassis Shield Idler Bolt RDHD SQNK /-unc x -1/4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 9

10 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO STEERING ASSEMBLY

11 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO STEERING ASSEMBLY Steering Wheel 17-9 Cast Iron Axle Assembly 9-40 Spindle Assembly, L.H Spindle Assembly, R.H Bearing, Race, Thrust, Hardened Washer / x 1-/ x Gauge Ring, Klip Link, Drag Washer, Lock Nut Hex Jam Toplock 1/ Spacer Brg Axle Front Nut, Hexflange Lock Shaft Assembly, Steering Screw, /- x / Rod, Tie Washer 11/ x /4 x Ga Washer Lock Hvy Hlcl Spr / Nut Crownlock /-4 Unf Bushing, Steering Screw TT #I0- x x / Flange Cap Wheel Steer Washer 9/ x -/ Nut Lock Center /-4 Unf Adaptor, Steering Wheel 4 9- Boot, Steering Dash P/L Mtl Washer / x 1-1/4 x Gauge Extension Steering Non-Adjust Cap, Spindle Nut 1/ Bolt Hex 1/4- x 1-1/ Bolt Fin Hex /- unc. x 1 Gr. 0-7 Spacer Brace Axle Bolt Rdhd Sq /- UNC x -1/ Steering Asm. 9-7 Brace Axle 9- Bracket Susp Chassis Front Washer Flat.71 x 1-1/ x Bolt Shoulder 7/-0 Unc Clip Steering NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm. 11

12 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO SEAT ASSEMBLY Seat Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex /- Unc x Washer Flat 1/ x 1 x 10 Ga Clip Push In Hinged Nut Lock Hex /- Unc Spring Seat Cprsn 0 Blk Zi Screw /- X 1-1/ Washer 1/ X 1 X 14 Ga Pan Pnt Seat 11-9 Knob Seat Adj Wingnut Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 0 Id Bolt Rdhd Sht Nk 1/4-0x1-1/ Spacer Split Spring Cprsn Nut Lock 1/4 Lge Flg Gr Zinc Bolt Shoulder /-1 Unc-A Nut Hex Lock w/ins / Bolt Hex Black Washer 17/ X 1-/ X 1 Ga Bolt Shoulder /-1 X Washer Lock Hvy HLCL Spr. 1/ NOTE: All component dimensions given in U.S. inches. 1 inch =.4 mm

13 MAX +_90N MAX +_10N TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO DECALS Decal Read Owner s Manual Sym 17-9 Decal Hp Engine 17-4 Decal Hood RH Decal Hood LH 7-9 Decal Fender Decal 100 DBA Decal Steering Wheel 1-1 Decal Bagger Decal Bat Dan/Poi P/L Sym Wpn Decal Mower Cut Finger Symbol Decal Brake/Clutch Symbol Lt Decal Chassis Hot Muffler Decal Saddle Brake Parking 1 - Decal Hex Belt Sch 9-0 Decal Bypass Fender CRD 1-11 Decal Lift Handle Pad Footrest RH Pad Footrest LH 1-1 Manual Operator's (Euro) 1-19 Manual Operator's (Scand) 1-0 Manual Parts WHEELS & TIRES 1, 7 4,10, Cap Value Tire Stem Value 10 - Tire F Ts 1 X 0 - Service Tube Inner Front # Rim Asm "front Service Fitting Grease Bearing Flange Rim Asm "rear Service Tire R Ts 0 x - Service Tube Rear 9 X Service Cap Axle Blk 1 0 X Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

14 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO ENGINE OPTIONAL EQUIPMENT Spark Arrester 14

15 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO ENGINE Control Throt Flag Screw Hex Thd Cut 1/4-0x1/ Engine B&S Model U707 (Order Parts from Engine Manufacturer) Muffler Exhaust 1-91 Gasket Muffler Tube Drain Oil Easy Washer Lock Ext Tooth / 9-7 Shield BRN/DBR Guard Control Choke Nut Keps /-4 Unf Arrestor Spark Tank Fuel Front.00 Gal Cap Fuel Asm Top Vent Clamp Hose Blk Line Fuel 14-1 Plug Drain Oil Easy Bushing Snap Stem Tank Fuel Screw Hexwsh Thdrol 1/4-0 x / Screw /- x / Washer 9/ X 7/ X ga Washer Lock Hvy HLCL Spr / Screw Hex HD Cap /-1 x / Screw /- x 1-1/ Nut Keps 1/4-0 UNC Bushing NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

16 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO MOWER LIFT

17 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO MOWER LIFT Washer Asm Inner Spring W/Plunger Shaft Asm. Lift Pin Groove E Ring # Washer 1/ x 1 x 1 Ga Bearing Nylong Grip Handle Bicycle 1 4- Button Plunger Black 11-9 Link Asm Lift L.H. 1-1 Link Asm Lift R.H Retainer Spring Link Front Nut Jam Hex 1/-1 Unc Trunnion Nut Lock w/wsh 1/-1 Unc Arm Suspension Mower 0 - Retainer Spring 1 9- Bearing, Pvt. Lift Nut Crownlock /-4 NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 17

18 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO MOWER

19 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO MOWER Housing Asm. Mower Bolt Rdhd Sqnk /-1 Unc x /4-9 Bracket Asm. S-Bar Chass Bracket Bar Sway Deck Retainer Spring -7 Bar Sway Bolt /-4 x 1. Gr Patched Washer Lock Hvy / Unplated Blade -1 Lh Shaft Asm. W/Lower Bearing Housing Mandrel Vented (Machd) Bearing Ball Mandrel Blade -1 Rh Bolt Carriage /- x 1-1/ Bolt Shoulder /-1 Thd Form Bolt /-4 x 1. Gr Ptch Lhthd Nut Crown Lock / Bracket Idler RR 91- Bracket Idler RF Bracket Suspension LF Bracket Suspension RF -7 Brace Support Susp Frt CRD Bracket Asm. Susp RR 91- Bracket Asm. Susp LR Screw Thd Rolling Washer Spacer Mower Vented Mandrel Pulleys 17-4 Nut Flg Top Lock Bracket Gauge Wheel Lf 17-9 Bracket Gauge Wheel Rf Pulley Idler V-Groove Dim Washer 11/ x 1/ x Ga 9-1 Spacer Hub Arm Idler 107 CRD Bolt Rdhd /- Unc x -/4 Gr Nut Crownlock /- Unc Nut Lock Flg. /- Unc Cover Mandrel Lh Cover Mandrel Rh Screw Thd Roll 1/4-0 x / 9-49 Arm Idler 107 CRD Spring Tension Belt Knob Rd /- Plstc Thds Blk 91-7 Hex-Belt Mower 9 4- Shaft Asm W/Lwr Brg Rh Thd CRD Keeper Belt Idler Bolt Shoulder Wheel Gage Donut Wide Nut Centerlock /- Unc Washer / x 7/ x 14 Ga Bolt Carr Sh /- x 1-1/ Gr Bolt Rdhdsqnk /-1 Unc x / Chute Bagger CRD 9cm Bracket Clutch Cable Cable Clutch CRD Service Washer Flat /" Type B Spring Retainer Spring Retainer Lvr Cltch Cab Spacer Clutch Cable Rod Clutch Cable /" Screw Hex Thdcut 1/4-0 x 1/ Guide Belt CRD Blade Cross LH Adapter Weldment Blade Blade Cross RH Mandrel Asm Service Mandrel Asm CRD Lh Threads SVC Deck Mower Complete NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 19

20 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO BAGGER

21 TRACTOR- -MODEL NO. WZ14RDHD, PRODUCT NO BAGGER 1-49 Tube Handle Bagger CRD Bolt Carriage 1/4-0 X.0 Gr Nut Lock 1/4 Lge Flg Gr. Zinc Handle Bagger w/lvrs Gr. Zinc Screw Pan Head #10-4 X 1.0 Blk Screw Pan Hd Nut Wiz Lock Hex Serr/Hd # Cover Bagger Bolt Carriage 1/4-0 x.d x Gr Tube Support Bagger CRD Bracket Support Upper Bag CRD 1 9- Bracket Horiz. Adj Bagger Bolt Rdhd Sht Sqnk /- X / Bolt Hex /- X -1/ Gr Nut Lock Flg /- Unc Bolt Rdhd Sht Sqnk /-1Unc X / Washer 11/ x /4 x Nut Lock Hex Flange / Bracket Horiz Adj Bagger Bag Asm CRD 7-1 Bracket Side Bagger CRD 7- Tube Upper Bagger CRD 4 7- Tube Pivot Bagger CRD Tube Front Bagger CRD 7- Tube Lower Bagger CRD Bushing Snap Bagger CRD 7-7 Grip Handle Black Retainer Spring 1" Zinc/Cad 1-7 Rivet Rd Hd Drilled / Dia Washer 1/ x 1-1/4 x Ga Plug Support Bagger CRD Bolt /-1 x -1/ Seal Bracket Vert Adj Bagger CRD Nut Lock Hex W/Ins /-1 UNC Plug Tubing End NOTE: All component dimensions given in U.S. inches 1 inch =.4 mm 1

22 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine. Please contact your nearest dealer where they will send the machine to the engine manufacturer.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by your dealer.. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/1 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In case of any problem within the boundaries of this warranty, contact the nearest department store, indicate the model number, serial number and the date of purchase of your machine. This warranty does not apply to accidental damages. All implicit warranties are limited to the same time frames. Or contact: E.M. Services 4 Rue Lambrechts 9400 Courbevoie France Telephone: (1) 4707 Fax: (1) 4709 THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN.

23 SERVICE NOTES

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