REPAIR PARTS MANUAL MODEL NO. RZ125H42A Lawn Tractor
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- Spencer Augustus Copeland
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1 MANUAL MODEL NO. RZ12H42A Lawn Tractor JH PRINTED IN U.S.A.
2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - "Tractor" Model Number - "RZ12H42A" Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL CHASSIS DRIVE STEERING WHEEL ENGINE SEAT... DECALS MOWER LIFT LEVER... MOWER DECK WARRANTY
3 SCHEMATIC RED BLACK BATTERY A AMMETER (OPTIONAL) RED FUSE RED M STARTER BLACK WHITE RED B S M G A1 L A2 CLUTCH / BRAKE (PEDAL UP) SOLENOID WHITE BLACK IGNITION SWITCH WHITE SEAT SWITCH (NOT OCCUPIED) BLACK BLACK BLACK BLUE BLACK HOUR METER (OPTIONAL) FUEL LINE BLACK BLACK ATT'MENT CLUTCH (CLUTCH OFF) IGNITION UNIT GROUNDING CONNECTOR SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) CHARGING SYSTEM OUTPUT 3 AMP 300 RPM 2 VOLTS AC 300 RPM (CHARGING SYSTEM DISCONNECTED) FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) ORANGE RED LIGHTING SYSTEM OUTPUT AMP 300 RPM DIODE ALTERNATOR IGNITION SWITCH POSITION CIRCUIT MAKE OFF M+G+A1 NONE RUN/LIGHT B+A1 A2+L RUN B+A1 NONE START B + S + A1 NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 14 VOLTS AC 300 RPM (LIGHTS OFF) BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. BLACK 3
4 ELECTRICAL
5 ELECTRICAL Battery 12 Volt 2 Amp Bolt Hex Hd 1/4-20unc X 3/4 417 Case Battery 34 Switch Interlock Push-In Harness Asm Light W/42J 22 42J Bulb Light # J Cable Battery Ga 11"red Cable Battery Ga red W/ " Wire 2 17 Fuse 20 AMP Nut Keps Hex 1/4-20 UNC J Cable Ground Ga 12" black X Switch Plunger Nc Gray Switch, Ignition Key Ign Harness Ign Bolt Blk Fin Hex 1/4-20 x 1/ Cover Terminal Red Solenoid Adapter Ammeter Rectangular Protection Wire Loop NOTE: All component dimensions give in U.S. inches 1 inch = 2.4 mm.
6 CHASSIS AND ENCLOSURES
7 CHASSIS AND ENCLOSURES Chassis Drawbar Screw 3/- x 3/4 272 Bumper Hood/Dash 923 Saddle Clip, Retainer Slide-On 9 347X011 Dash Bolt, Carriage 3/- x Dashboard, panel LH Clip Tinnerman Grille P/L X010 Dashboard, panel RH Machine screw /-1 unc x 3/ Nut, Keps /-1 Unc X0 Hood Pnt Stl P/L w/trim X Bumper Hood Bolt, Hex Head, Fin. 3/- x 1 Grade Washer /32 x / x12 Gauge Nut Lock Hex w/ins. 3/- Unc Grille/Lens Asm X99 Lens X0 Fender Fender Bracket X0 Footrest, LH X0 Footrest, RH Bolt 3/- X 3/ Screw Thdrol /-1 x 1/ Bracket Asm. Pivot Mower Rear Nut Lock, w/insert 14/20 UNC Washer 9/32 x 7/ x Ga Bracket Grille Screw Hex WsHd -1 x 7/ 1449 Bracket Grille RH Bolt FinHex 1/4-20 UNC x Duct Air Engine P/L LT Rod Pivot Chassis/Hood Screw Thdrol 3/- x 1/ Bolt Shoulder /-1 TT Screw Thdrol 3/- x 1/ Screw Hexwsh Thdr 3/- x 3/ Insert Lens Reflect J Button Plug NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm 7
8 REPAIR PARTS DRIVE
9 DRIVE Transaxle Hydro Gear Model (Order parts from the transaxle manufacturer) 19 Rod, Shift Pin, Cotter 1/ x Washer Lock 1/ Bolt Hex Flghd /-1 Gr Nut, Lock Hex w/ins /-1 UNC Nut, Lock Hex w/wsh 3/- UNC X Knob Rd. 1/2- Plstc. Thds. Blk Rod, Brake Nut 2 10X Spring, Rod, Brake 2 19 Washer /32 x / x Ga Pin, Cotter 1/ x 3/ Rod, Parking Brake Cap, Parking Brake Bracket, Transmission Bolt Hex /-1 UNC x 3/ Shaft, Foot Pedal 3 120X Bearing, Nylon Washer 37 72H Pin, Roll Pulley, Idler, Flat Bolt J Spacer, Split 41 3 Keeper, Belt, Idler Washer /32 x / x 12 Ga Pulley, Idler, V-Belt Bellcrank Clutch Grnd Drustl X Retainer, Belt Bolt Nut Nut Crownlock / X Link, Clutch 10709X Spring, Return, Clutch Bolt, Hex 3/- UNC x 1-1/ V-Belt, Drive Keeper, Belt, Center Screw, 3/- x 3/4 2 3R Cover, Pedal Pulley, Engine Bolt Hex 7/ x 4 Gr Washer 477 Keeper, Belt Engine Hydro Screw Hex Wsh Hi-Lo 1/4-1/2 Unc Guide, Belt, Mower Drive RH 71 9 Strap, Torque, Lh Strap, Torque, Rh Spacer, Axle X Washer 2/32 x 1-1/4 x Ga Ring, E X Key, Square X Washer 2/32 x 1-/ x Ga. 1 9 Shaft Asm Cross X Spring, Torsion Washer 17/32 x 3/4 x Ga Link Transaxle X42 Console, Shift Control Asm Bypass Hydro H Spring, Retainer Nut, Hex Jam Toplock 1/2-20 UNF Bolt Rdhd Sq Neck 3/- Unc x Nut Lock Flg. 3/- Unc 0 0 Bushing Bellcrank Grd Drive Washer /32 x 2 x Washer / x 1.0 x Bracket Shift Mount Hub Tapered Flange Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 x Washer / x.21 x 10 Ga. 23 Bracket Pivot Lever 0 Screw / x 1.0 x Bolt Shoulder /-1 x Plate Fastener Screw Thdrol 3/- x 1/ Nyliner Snap-in / ID Washer Nyl 7/ID x.10 HYD Bolt Shoulder /-1 Unc Bolt Rdhd Sqnk /-1 Unc x Bolt Car SH 3/- x 1-1/2 Gr Washer 17/32 x 1 x Ga Nut Hex Flange Lock NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm 9
10 STEERING WHEEL
11 STEERING WHEEL X42 Wheel, Steering Asm. Axle, Rear Asm., Spindle, Lh Asm., Spindle, Rh 2H Bearing, Thrust, Hardened 12174X Washer 2/32 x 1-/ x Ga Washer 27/32 x 1-1/4 x Ga Ring, Clip 9 33R Bearing Link, Drag Washer, Lock 1 Bearing, Axle Nut, Hex Flange Lock 17 4 Asm. Shaft, Steering Washer, Thrust. x.70 x Support, Shaft 22 7 Screw, Hex Wsh Hd Torx 23 1 Shaft Asm. Pittam Bracket, Steering X Bushing, Link, Drag Gear, Sector Washer /32 x 7/ x Ga Screw 3/- x 3/ Pin, Cotter Rod, Tie Bushing, Steering Screw X42 Insert, Steering Washer /32 x 2-3/ x 12 Ga H Nut L Adapter, Steering X42 Boot, Shaft Steering Blk X Washer 2/32 x 1-1/4 x Ga Extension Shaft Steering LR.LT X Cap, Spindle 47 M Fitting, Grease Nut Lock Hex w/ins. /-1 UNC Bolt Fin Hex /-1 UNC x 1-1/ Kit, Steering Asm, Service Bolt, FinHex 3/- UNC x 1 Gr. 037 Spacer Axle 4404 Bearing Arm Pittman Bolt, Rdhd Sq 3/- Unc x 2-1/4 927 Axle, Brace Washer /32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/- x 3/ Bracket Susp. Chassis Front 33 Fastener Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm 11
12 ENGINE OPTIONAL EQUIPMENT Spark Arrester Control Th/ch Screw Hex Thd Cut 1/4-20x/ T Engine Briggs Model No (Order parts from engine manufacturer) Muffler Exhaust B&S 291 Gasket Eng Tube Drain Oil Easy Washer Lock Ext Tooth 3/ Shield Brn/Dbr Guard Kit Spark Arrestor (Flat Scrn) X Tank Fuel Front Cap Asm Fuel X Clamp Hose Blk Line Fuel Plug Drain Oil Easy Screw Hex Wsh Thdrol 1/4-20 x 3/ Screw Hex Wsh Thdr 3/- x 3/ Washer 9/32 X 7/ X Ga Washer / Stop Throttle 3000 RPM Screw /-1 x 3/ Screw 3/-x1-1/ Nut Keps Hex 1/4-20 Unc NOTE: All component dimensions given in U.S. inches. 1 inch = 2.4 mm. 12
13 SEAT X Seat Bracket, Pivot, Seat Bolt Washer /32 x 1 x 10 Ga Clip, Push-in Nut X Spring, Seat Screw 3/- x Washer /32 x 1 x 14 Ga Pan, Seat X Bracket, Mounting, Switch, Seat 12124X Bushing, Nylon Nut, Crownlock 1/4-20 x 1-1/ Spacer, Split 12120X Spring X Nut, Lock, Flange 1/4 Gr Bolt, Shoulder /-1 UNC Nut Bolt Hex Washer 17/32 x 1-3/ x 12 Ga X Bolt Shoulder /-1 x Washer Lock Hvy Hclc Spr 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm
14 DECALS Decal, Chassis Hot Muffler Decal, Fender Logo 3 32 Decal, Hood Rh Decal, Hood Lh Decal, Insert Hood 1449 Decal, Read Owner's Manual Syms Decal, Europe Stand CE 9737 Decal, Brake/Clutch Symbol LT Decal, HP Engine Decal, Int Cutfinger Decal, Steering Wheel Decal, Battery Dan/Poi P/L Symbols 039 Decal, V-Belt Decal, Chassis X Decal, 100 DBA Decal, Parking Brake Decal, Handle, Lift, Height Adjust (Lift Handle) Decal, Drawbar Load Limit Decal, By-Pass Pad Footrest Manual, Operator's (European) Manual, Operator's (Scan) Manual, Repair Parts TIRES AND WHEELS 1 2, 7 4,10 3, Cap, Valve 2 9 Stem, Valve X Tire Front Tube, Front (not furnished) 10732X427 Rim, Asm. Front 27H Grease Fitting (rear tire only) H Bearing, Flange (front tire only) 1010X427 Rim, Asm. Rear X Tire, Rear 10 72J Tube, Rear (not furnished) X42 Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm 14
15 MOWER LIFT Asm. Inner Wire w/plunger Asm., Shaft, Lift X Pin, Groove Ring, E # Washer 21/32 x 1 x 21 Ga. 120X Bearing, Nylon X Grip Handle Bicycle Matte Blk 1242X Button, Plunger 11 9 Link, Lift, Lh 12 9 Link, Lift, Rh 4939M Spring, Retainer 1732 Link, Front Nut, Jam, Hex 1/2- Unc Trunnion Nut, Lock w/wsh 1/2- Unc 19 9 Arm, Suspension, Rear Spring, Retainer 31 9 Bearing, Pvt Lft Nut Crownlock 3/-24 NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm
16 MOWER DECK
17 MOWER DECK 1 92 Mower Deck Assembly, 42" Bolt Bracket Asm Fr. Sway Bar 3/ Bracket Asm Deck 42" Sway Bar 4939M Retainer Spring 032 Arm, Suspension, Rear 07 Bolt 3/-24 x 2 Grade patched Washer, Lock Washer, Hardened Blade Mower 42 Hi-Lift Std 74 Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented 1104X Bearing, Ball, Mandrel Stripper Mower Deck Bolt, Carriage /-1 x / Bolt, Shoulder Baffle, Vortex Nut Stiffener Bracket Bracket, Deflector Mower 42" X Cap, Sleeve 0 x 112 Blk Mower X Spring, Torsion, Deflector X Nut, Push Phos & Oil 27 09X42 Shield, Deflector 42" Blk Washer 11/32 x / x Gauge Rod, Hinge 42" 7 W/G Screw Thdrol Washer Head asher, Spacer Mower Vented Pulley, Mandrel Nut, Toplock 9/ Bolt Pulley, Idler, Flat Washer /32 x / x Gauge Nut Guard, Mandrel, LH H Retainer Screw, Thdrol 1/4-20 x / T Washer, Hardened Roller Assembly, Cam Follower 0 40 Bolt, Shoulder #10-24 Grade Locknut 2 9 Bolt, Shoulder /-1 UNC 3 14 Arm Assembly, Pad, Brake Washer, Hardened 04 Arm, Idler 723 Spacer, Retainer Guard TUV Idler X Knob Round V-Belt, 42" Mower Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable 14 Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9/32 x 3/4 x Ga Bracket Clutch Cable 2 97 Clutch Cable 42" Washer Flat 3/" Type B 4 97 Spring Retainer 971 Spring Retention LVR CLTCH CAB 972 Spacer Clutch Cable 7 99 Rod Clutch Cable 3/" Screw Hex Thd Cut 1/4-20 x / Bolt Rdhd Sqn 3/- UNC x 1-3/ Mandrel Assembly (Includes Key Numbers -10,-, 31 and 33) Mower Deck, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 2.4 mm 17
18 SERVICE NOTES 1
19 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine. Please contact your nearest dealer where they will send the machine to the engine manufacturer. 2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by your dealer. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In case of any problem within the boundaries of this warranty, contact the nearest department store, indicate the model number, serial number and the date of purchase of your machine. This warranty does not apply to accidental damages. All implicit warranties are limited to the same time frames. Or contact: E.M. Services 4 Rue Lambrechts Courbevoie France Telephone: (1) 4707 Fax: (1) 4709 THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN. 19
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